SEW-Eurodrive MOVITRAC advanced Administrator guide

*26879336_0721*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Inverter
MOVITRAC® advanced
Edition 07/2021 26879336/EN

SEW-EURODRIVE—Driving the world

Table of contents
Compact Operating Instructions – MOVITRAC® advanced 3
Table of contents
1 General information.................................................................................................................. 4
1.1 Scope of this documentation...........................................................................................4
1.2 Structure of the safety notes ...........................................................................................4
2 Safety notes .............................................................................................................................. 6
2.1 Preliminary information ...................................................................................................6
2.2 Duties of the user............................................................................................................6
2.3 Target group ...................................................................................................................7
2.4 Network security and access protection .........................................................................7
2.5 Designated use ...............................................................................................................8
2.6 Functional safety technology ..........................................................................................9
2.7 Transport.........................................................................................................................9
2.8 Installation/assembly.....................................................................................................10
2.9 Electrical installation .....................................................................................................11
2.10 Protective separation ....................................................................................................11
2.11 Startup/operation ..........................................................................................................12
3 Type code ............................................................................................................................... 13
4 Installation............................................................................................................................... 14
4.1 Special aspects when transporting the devices ............................................................14
4.2 Mechanical installation..................................................................................................15
4.3 Electrical installation .....................................................................................................17
4.4 Braking resistors ...........................................................................................................22
4.5 Terminal assignment.....................................................................................................29
4.6 Wiring diagrams ............................................................................................................33
5 Startup ..................................................................................................................................... 46
5.1 Startup requirements ....................................................................................................46
5.2 EtherCAT® ID ...............................................................................................................46
6 Operation................................................................................................................................. 48
6.1 General information ......................................................................................................48
6.2 LED display...................................................................................................................49
6.3 Operating displays ........................................................................................................55
7 Service..................................................................................................................................... 59
7.1 Extended storage..........................................................................................................59
7.2 Shutdown ......................................................................................................................59
26879336/EN – 07/2021

1General information
Scope of this documentation
Compact Operating Instructions – MOVITRAC® advanced
4
1 General information
1.1 Scope of this documentation
This documentation comprises the general safety notes and selected information on
the MOVITRAC® advanced inverter.
• Please note that this documentation does not replace the detailed operating in-
structions.
• Read the detailed operating instructions before you start working with the inverter.
• Observe the information, instructions and notes in the detailed operating instruc-
tions. This is essential for fault-free operation of the device and fulfillment of any
rights to claim under guarantee.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
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1
General information
Structure of the safety notes
Compact Operating Instructions – MOVITRAC® advanced 5
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of automatic restart
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
 SIGNAL WORD! Type and source of hazard. Possible consequence(s) if disre-
garded. Measure(s) to prevent the hazard.
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2Safety notes
Preliminary information
Compact Operating Instructions – MOVITRAC® advanced
6
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Duties of the user
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following may be carried
out only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
and wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and leg-
islation governing technical work equipment and accident prevention regulations.
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2
Safety notes
Target group
Compact Operating Instructions – MOVITRAC® advanced 7
2.3 Target group
Specialist for me-
chanical work
Any mechanical work may be performed only by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons who are familiar with the
design, mechanical installation, troubleshooting, and maintenance of the product who
possess the following qualifications:
• Qualifications in the field of mechanics in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may be performed only by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons who are familiar with electrical installation, startup, troubleshooting, and main-
tenance of the product who possess the following qualifications:
• Qualifications in the field of electrical engineering in accordance with the national
regulations
• Familiarity with this documentation
Additional qualifi-
cations
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation.
The persons must have the express authorization of the company to operate, pro-
gram, parameterize, label, and ground devices, systems, and circuits in accordance
with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the training is to
give persons the ability to perform the required tasks and work steps in a safe and cor-
rect manner.
2.4 Network security and access protection
A bus system makes it possible to adapt electronic drive technology components to
the particulars of the machinery within wide limits. There is a risk that a change of pa-
rameters that cannot be detected externally may result in unexpected but not uncon-
trolled system behavior and may have a negative impact on operational safety, system
availability, or data security.
Ensure that unauthorized access is prevented, especially with respect to Ethernet-
based networked systems and engineering interfaces.
Use IT‑specific safety standards to increase access protection to the ports. For a port
overview, refer to the respective technical data of the device in use.
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2Safety notes
Designated use
Compact Operating Instructions – MOVITRAC® advanced
8
2.5 Designated use
The product is intended for control cabinet installation in electrical plants or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
The systems can be mobile or stationary.
Do not connect any other loads to the product. Never connect capacitive loads to the
product.
The product can be used to operate the following motors in industrial and commercial
systems:
• AC asynchronous motors with squirrel-cage rotor
• Permanent-field AC synchronous motors
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
2.5.1 Hoist applications
To avoid danger of fatal injury due to falling hoists, observe the following points when
using the product in lifting applications:
• Use mechanical protection devices.
Application in ELSM® control mode
When the inverter is operated in ELSM® control mode, using it in lifting applications is
not permitted. In this control mode only applications of horizontal materials handling
are permitted.
2.5.2 Restrictions under the European WEEE Directive 2012/19/EU
You may use options and accessories from SEW-EURODRIVE exclusively in connec-
tion with products from SEW-EURODRIVE.
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2
Safety notes
Functional safety technology
Compact Operating Instructions – MOVITRAC® advanced 9
2.6 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem unless explicitly allowed by the documentation.
2.7 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter Technical data of the docu-
mentation.
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2Safety notes
Installation/assembly
Compact Operating Instructions – MOVITRAC® advanced
10
2.8 Installation/assembly
Ensure that the product is installed and cooled according to the regulations in this doc-
umentation.
Protect the product from strong mechanical strain. Ensure that components are not
deformed and insulation spaces are not changed, particularly during transportation
and handling. Electrical components must not be mechanically damaged or destroyed.
Observe the notes in the chapter "Mechanical installation".
2.8.1 Restrictions of use
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive atmospheres
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Use at an elevation of more than 3800 m above sea level
The product can be used at altitudes above 1000 m above sea level up to 3800 m
above sea level under the following conditions:
• Taking the reduced continuous rated current into consideration, see the chapter
"Technical data" of the documentation.
• Above 2000m above sea level, the air and creeping distances are only sufficient
for overvoltage class II according to EN 60664. If the installation requires over-
voltage category III according to EN 60664 you have to reduce the overvoltages
on the system side from category III to II using additional external overvoltage pro-
tection.
• If a protective electrical separation is required, then implement this outside the
product at altitudes of more than 2000m above sea level (protective separation in
accordance with EN61800‑5‑1 and EN60204‑1).
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2
Safety notes
Electrical installation
Compact Operating Instructions – MOVITRAC® advanced 11
2.9 Electrical installation
Ensure that all of the required covers are correctly attached after carrying out the elec-
trical installation.
Make sure that preventive measures and protection devices comply with the applica-
ble regulations (e.g. EN60204-1 or EN61800-5-1).
2.9.1 Required preventive measure
Make sure that the product is correctly attached to the ground connection.
2.9.2 Stationary application
Necessary preventive measure for the product:
Type of energy transfer Preventive measure
Direct power supply • Ground connection
2.9.3 Regenerative operation
The drive is operated as a generator due to the kinetic energy of the system/machine.
Before opening the connection box, secure the output shaft against rotation.
2.10 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with EN 61800-5-1. The connected signal circuits must
meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective
Extra Low Voltage) to ensure protective separation. The installation must meet the re-
quirements for protective separation.
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2Safety notes
Startup/operation
Compact Operating Instructions – MOVITRAC® advanced
12
2.11 Startup/operation
Observe the safety notes in chapters Startup and Operation in this documentation.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts as well as hot surfaces during operation.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Risk of burns due to arcing: Do not disconnect power connections during operation.
Do not connect power connections during operation.
If you disconnect the product from the voltage supply, do not touch any live compo-
nents or power connections because capacitors might still be charged. Observe the
following minimum switch-off time:
10 minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal protective functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive restarting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Risk of burns: The surface temperature of the product can exceed 60°C during opera-
tion. Do not touch the product during operation. Let the product cool down before
touching it.
2.11.1 Energy storage unit
Products with a connected energy storage unit are not necessarily de-energized when
they have been disconnected from the supply system. Usually, the energy storage unit
stores sufficient energy to continue operation of the connected motors for a limited
period of time. It is not sufficient to observe a minimum switch-off time.
Perform a shutdown as described in the documentation in the chapter "Service" >
"Shutdown".
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3
Type code
Compact Operating Instructions – MOVITRAC® advanced 13
3 Type code
Example: MCX91A-0125-5E3-4-T00
Product name MC MOVITRAC®
Device type X • X = Single-axis inverter
Series 91 • 91=With DC24V switched-mode power supply
Version A • A = Version status of the device series
Power class 0125 • 0125 = Nominal output current – e.g. 0125 = 12.5A
Connection voltage 5 • 2 =AC200 – 230V
• 5 =AC380 – 500V
EMC variant E • 0 = Basic interference suppression integrated
• E = EMC filter limit value category C2 in accordance with EN61800-3
Connection type 3 • 1 = Single-phase connection
• 3 = Three-phase connection
Operating mode 4 • 4 = 4-quadrant operation
Variants T • 0 = Standard (without process data interface)
• S = EtherCAT®/SBusPLUS
• T = Control via fieldbus
• E = EtherCAT®/CiA402 device profile
• L = Ethernet POWERLINK/CiA402 device profile
Technology level 0 • 0 = Standard design
Application level 0 • 0 = Standard/MOVIKIT® Velocity Drive
• 1 = Activation of other MOVIKIT® modules
• 2 = Customized solution
MOVIKIT® /000 • 000 = Standard FCB control
• 001 = MOVIKIT® Velocity Drive
• 002 = MOVIKIT® Positioning Drive
Options • /DI = MOVILINK® DDI
• /CSO = STO PL d, control via input
• /CSB = STO PL d, control via safe communication
• /CSL = SBC, SLS, control via safe communication
• /CFN = PROFINET communication card
• /CFE = EtherNet/IPTM and Modbus TCP communication card
• /CFL = POWERLINK communication card
• /L = Design with coated printed circuit boards
• /CMM = memory module
• /CDM = diagnostic module
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4Installation
Special aspects when transporting the devices
Compact Operating Instructions – MOVITRAC® advanced
14
4 Installation
4.1 Special aspects when transporting the devices
The rear wall of the housing of the following devices is designed in such a way that
you can grip them securely by hand to lift and transport the inverters without damaging
them.
• MCX91A-0620 – 1770-5_3-..
21435628299
NOTICE
Incorrect lifting and transporting of the inverter.
Inverter damage can occur.
• When you lift or transport the inverter, use only the intended handling points for
transportation at the rear wall of the housing to avoid any damage. Do not grip
the inverter at any plastic parts or covers when lifting it.
The following devices must be transported with a lifting eye due to their weight:
• MCX91A-1130 – 1770-5_3-..
• MCX91A-1080-203-..
The lifting eye is attached to the top of the housing; see the following figure.
24550948491
The lifting eye can be attached to hoists using suitable slings.
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4
Installation
Mechanical installation
Compact Operating Instructions – MOVITRAC® advanced 15
4.2 Mechanical installation
CAUTION
Risk of injury to persons and damage to property.
Never install defective or damaged products.
• Before installing any products, check them for external damage. Replace any
damaged products.
NOTICE
Risk of damage to property due to mounting surfaces with poor conductivity.
Inverter damage can occur.
• The mounting plate in the control cabinet must be conductive over a large area
for the mounting surface of the inverter (metallically pure, good conductivity). An
EMC‑compliant installation of the inverter can only be achieved with a mounting
plate that is conductive over a large area.
4.2.1 Bore patterns
Inverter Dimensions of the device base plate in mm Drilling
tem-
plate
A B C D E F T
MCX91A-0010 – 0055-5E3-..
MCX91A-0017 – 0042-2E3-..
MCX91A-0017 – 0042-2E1-..
80 40 220 200 12 6 10
1
MCX91A-0070 – 0160-5E3-..
MCX91A-0055 – 0093-2E3-..
MCX91A-0055 – 0110-2E1-..
80 40 309 288 12 6 10
MCX91A-0240-5E3-..
MCX91A-0140 – 0213-2E3-.. 105 80 350 325 12 6 18
2
MCX91A-0320 – 0460-5_3-..
MCX91A-0290 – 0570-2_3-.. 135 80 350 325 12 6 18
MCX91A-0620 – 0910-5_3-..
MCX91A-0840 – 1080-2_3-.. 196 160 471 440 13 7 18
MCX91A-1130 – 1770-5_3-.. 240 200 544 510 13 7 18
MCX91A-2200 – 3000-5_3-..
MCX91A-3800 – 5880-5_3-..
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4Installation
Mechanical installation
Compact Operating Instructions – MOVITRAC® advanced
16
D
A
B
F
G
C
D
A
B
F
E
G
C
F
30904224779
Hole pattern 1 Hole pattern 2
4.2.2 Minimum clearance and mounting position
When installing the inverters in the control cabinet, observe the following:
• To ensure unobstructed cooling, leave a minimum clearance of 100 mm above
and below the inverter housings. Make sure air circulation in the clearance is not
impaired by cables or other installation equipment.
• Make sure that the inverters are not within the area of the warm exhaust air of
other devices.
• Install the inverters only vertically. Do not install them horizontally, tilted or upside
down.
INFORMATION
Special bending spaces are required according to EN 61800‑5‑1 for cables with a
cross section of 10mm2 and larger. This means the clearance must be increased if
required.
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4
Installation
Electrical installation
Compact Operating Instructions – MOVITRAC® advanced 17
4.2.3 Special features of the lower shield plate
Cables with RJ45 connectors must be mechanically fastened to the lower shield plate.
With the following inverters, the cables must be attached to the screw connection point
[1] of the shield plate.
• MCX91A-0010 – 0160-5_3-..
• MCX91A-0017 – 0140-2_3-..
• MCX91A-0017 – 0110-2_1-..
[1]
9007232850065035
[1] Screw connection point
4.3 Electrical installation
DANGER
Dangerous voltage levels may still be present inside the device and at the terminal
strips up to 10minutes after the inverter has been disconnected from the power sup-
ply.
Severe or fatal injuries from electric shock can occur.
To prevent electric shocks:
• Disconnect the inverter from the power supply and wait 10 minutes before re-
moving the safety covers.
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4Installation
Electrical installation
Compact Operating Instructions – MOVITRAC® advanced
18
DANGER
A leakage current >3.5mA can occur when operating the inverter.
Severe or fatal injuries from electric shock can occur.
To avoid dangerous shock currents in accordance with EN 61800-5-1, strictly ob-
serve the following:
• Supply system cable < 10 mm2:
– Route a second PE conductor with the cable cross-section of the supply sys-
tem cable in parallel to the protective earth via separate terminals or use a
copper PE conductor with a cable cross-section of 10 mm2.
• Supply system cable 10mm2–16mm2:
– Route a copper PE conductor with the cable cross-section of the supply sys-
tem cable.
• Supply system cable 16mm2–35mm2:
– Route a copper protective earth conductor with a cable cross-section of
16mm2.
• Supply system cable>35mm2:
– Route a copper protective earth conductor with half the cross-section of the
supply system cable.
• If a residual current device is used for protection against direct and indirect con-
tact in isolated cases, it must be universal current-sensitive (RCDtypeB).
INFORMATION
Installation with protective separation.
The inverter meets all requirements for protective separation of power and electron-
ics connections in accordance with EN61800-5-1. The connected signal circuits must
meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protect-
ive Extra Low Voltage) to ensure protective separation. The installation must meet
the requirements for protective separation.
4.3.1 General information
• Prevent an unintentional start of the motor by suitable measures. You must
provide additional safety features depending on the application to prevent possible
injuries and damage to machines.
• Only use closed cable lugs or conductor end sleeves for connection to the screws
in order to prevent litz strands from escaping.
4.3.2 Permitted voltage systems
Information on voltage systems Information on permissibility
TN and TT systems – voltage systems with
directly grounded star point.
Use is possible without restrictions.
IT systems – voltage systems with non-
grounded star point.
Use is only permitted adhering to
specific measures. For measures,
refer to chapter "Use in IT systems."
Voltage systems with grounded outer con-
ductor.
Use only for nominal line voltages up
to max. 240V.
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4
Installation
Electrical installation
Compact Operating Instructions – MOVITRAC® advanced 19
4.3.3 Line fuses, fuse types
Type class Requirement
Fuses in utilization catego-
ries gL, gG
Fusing voltage ≥ nominal line voltage
Miniature circuit breaker with
characteristics B, C, D
Nominal miniature circuit breaker voltage ≥ nominal
line voltage
Nominal currents of the miniature circuit breaker must
be 10% higher than the nominal line current of the in-
verter
4.3.4 Line connection
• The line contactor must always be located upstream of the line filter.
• Use only line contactors of utilization category AC-3 (EN60947-4-1) or higher.
• Do not use the line contactor for jog mode, but only for switching the inverter on
and off. The FCB20 "Jog" must be used for jog mode.
• Observe the required dimensioning of the cable cross-section for UL-compliant in-
stalling.
For the terminal assignment for line connection of the various sizes, refer to chapter
"Terminal assignment".
For MDX91A-..-5E3-4-.. and MDX91A-..-2E3-4-.. inverters, observe a minimum
switch-off time of 10s. Do not switch the power on more than once per minute.
NOTICE
Non-compliance with the minimum switch-on/switch-off times
Inverter damage can occur.
Adhere to the specified times and intervals.
• Observe the minimum switch-off time of 10s before switching the power back on.
• Do not switch on the supply system more than once per minute/every 2minutes.
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4Installation
Electrical installation
Compact Operating Instructions – MOVITRAC® advanced
20
Special aspects for the line connection
Note that the IP20 degree of protection is achieved with the following devices only if
the terminal studs are protected with special plastic covers against contact.
• MCX91A-0620 – 1770-5_3-..
• MCX91A-0570 – 1080-2_3-..
These covers must be ordered separately; see the chapter "Installation accessories."
1. Remove any plastic covers that are inserted in the terminal strip.
X1
9007232230579979
2. Connect the cables.
X1
9007232230585867
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