SI Zero-G User manual

Zero-G (Flush)
Installation Instructions
INSTALLERS: PLEASE LEAVE THIS MANUAL WITH THE OWNER.
ZERO-G DISCLAIMER
• Do not use a knife to cut foam/wrapping, you may cut cables.
• Due to the complexity of Zero-G, please scan the QR code to review the installation video before
proceeding:
• A minimum of 12” of drop must be met to ensure no mechanical failures.
• Please use the supplied data cable & wall switch for initial setup before introducing 3rd party
control systems.
• Before operating, please inspect helix & wing cable pulleys didn’t lose tension during transit.
• Please contact SI support at [phone] w/ any install related questions prior to installation
or scan the QR code to get more details:
• Leveling the Zero G Case and Wing/Lower Tube Assembly: These pieces MUST be level and
parallel within 1/16th of an inch. Failure to accurately level these two pieces can cause the
screen cables to become unstable and fray over time.
Installation video
for external Zero G
Support page
QR code
Failure to comply with the following steps will result in a void of the manufacturer’s warranty. The dealer/
installer will be responsible for all costs associated with failure to comply, including replacement parts, and/
or additional on-site visits needed for repair work.

Scan the QR code to view the SI warranty for this product.
Technical Support: 512.832.6939 screeninnovations.com
Hours of Support: 7:30am – 5pm CST [email protected]
Please use this QR Code to access the updated installation instructions and related
documents.

3
TABLE OF CONTENTS
Before Proceeding 4
Product Overview 5
Parts In The Box 6
Opening The Box 7
Pre-Mounting Power Consideration 8
Installation Type 9 - 16
Suspended Ceiling 10 - 14
L-Brackets 15 - 16
Power & Control 17 - 22
Screen Inspection 23 - 24
Controls 25
Wall Switch General Operation 25
Setting The Drop For Viewing Height 26 - 31
Setting The Lower Limit 32
Installing Side Trim - Left Trim 33 - 34
Installing Doors 35 - 38
Checking The Upper Limit And Verifying Door Operation 38
Raising The Viewing Area (If Necessary) 39 - 41
Lowering The Viewing Area (If Necessary) 42 - 45
Screen Material Cleaning Instructions 46
Troubleshooting 47
Setting The Drop For Viewing Height 50

4
INSTALLER:
• Blocking is required. The ceiling or wall used for
xture installation must be able to support 300 lbs
or more. Failure to properly secure the screen may
result in injury and/or damage.
• Electrical work should be performed using
appropriate electrical codes and regulation, by a
licensed electrical professional.
• Before running cables in walls or ceilings see
controls section on pages 19 - 21 for control cable
requirements.
• Before removing the screen from the box, check for
damage and to make sure all parts are included.
• Do not use any sharp blades when opening the
screen packaging. Open by hand.
• Do not pull on the sides, crease, or fold the screen.
The screen material is very delicate.
• Care in mounting and correct operation will result
in long and satisfactory service from the SI screen.
• The screen should be level when installed. Always
use a carpenter’s level.
• Nothing should be fastened to any part of the
screen assembly.
NOTE: The screen has been thoroughly inspected and
tested at factory and found to be operating properly prior
to shipment.
END USER:
• To prevent damage, the operating and maintenance
of the screen should be performed by experienced
professionals.
• This is a nished product. Do not write or draw on
the surface.
• Do not put anything near or under the screen that
would come in contact or impede the normal
operation of the screen when deployed.
• Damage to the screen can result if an object
prevents the screen from fully deploying.
BEFORE PROCEEDING
Read the instructions in their entirety before proceeding. Actions contrary to the
instructions invalidate the warranty and may result in serious damage and/or injury.
The placement from bottom to the screen should be between 36” (91cm) - 42” (106cm).
Check the projector manual for Projector placement.

5
PRODUCT OVERVIEW
Case
Wing
Viewing
Area
Dyneema™
Lower Tube
Tab Tension
Drop
It is important to familiarize yourself with the product and its parts prior to installation. Please refer to the
diagram and denitions below.
1. Case - The case is the enclosure of the screen that houses the upper tube assembly, doors, controls, and
the lower tube assembly when the screen is retracted.
2. Drop - The distance between the bottom of the case and the top of the wing. Do not exceed the
minimum(12”) / maximum drop 180” or shorter depending on your screen.
3. Dyneema: the nylon cords which suspend the lower tube assembly from the case when the screen is
deployed.
4. Wing: the upper part of the screen assembly which holds the top of the screen material and nests
with the lower tube when the screen is retracted.
5. Viewing Area: the area of the screen material onto which an image is projected.
6. Tab Tension: the small tabs and string on the outer edges of the screen material that maintain the
atness of the screen.
7. Lower Tube: the lower part of the screen assembly which holds the bottom of the screen material and
nests with the wing when the screen is retracted.

6
Note: Use appropriate fasteners based on structure on-site
2 x Hand
Gloves
L-Brackets*
Cassette Doors Lift Bars
End Cap Trim Suspended Ceiling
Brackets*
Spade
Connector
• Threaded Rod 3/8” Min.
• Nuts (2)
• Washer (2)
Door
Bumpers
1 x Wall Switch 1 x Wall Switch
Cover Plate
16 x - 24 x
Wood Screws
1 x IR
Remote
Note: Depending on what Brackets you have ordered, you get either L-Brackets or Suspended Ceiling brackets
2 x 3.5mm
Mono Plug
1 x Wall Switch
Cable
Door Test Trim
5 x Thumb
Screw
PARTS IN THE BOX
Installation requires three or more people. The product weighs up to 225 lbs. Please
use safe lifting and rigging techniques.
3+
Flush Mount Case
Mounting Parts
Parts to be supplied by
installer for Suspended
Ceiling Bracket Mount
Option
1X 2X 2X

7
OPENING THE BOX
Do not remove the foam(A) or packaging inside the cassette at this time. Cut the straps to open the box,
then remove the trim pieces, doors assemblies, and mounting brackets and set all of them out of the way
of the installation area. Tear away the foam from the top of the case but leave the foam inside the case.
A
A
A
A
Trim and
Doors

8
Pass the control and power cables through the appropriate openings in the case.
Before mounting the screen, consider how power and data will be routed to the screen. Depending on site
conditions, it may be necessary to run these wired or pull a cord before case installation.
With the breaker Off, run the power and control cables through their appropriate case penitrations.
Controls In
AC Power In
PRE-MOUNTING POWER CONSIDERATION

9
INSTALLATION TYPE
L Bracket
Check Pg. 15 for Installation InstructionsCheck Pg. 10 for Installation Instructions
Suspended Ceiling

10
Measure full length of the case (F).
Cut a hole in the ceiling using the Z and W values from the formula above.
2
Blocking required. The ceiling or wall used for xture installation must be able to support 300 lbs or more.
Failure to properly secure the screen may result in injury and/or damage.
1
F
Z
F+1½”=Z
CASE LENGTH LENGTH
OF OPENING
CLEARANCE
12½”=W
DEPTH
OF OPENING
W
SUSPENDED CEILING
Ceiling Pocket Preparation

11
Secure 4 threaded rods to structural supports above the installation location as shown.
Hook the suspended ceiling brackets into the case as shown. Position along the length of the case such
that the large holes will line up with the threaded rods, and lock down.
Failure to properly level the mounting brackets will create issues with the screen over time,
damaging the screen material.
1
2
Stuctural Member
Ceiling
4” - 20”
(10.16 cm - 50.8 cm) 4” - 20”
(10.16 cm - 50.8 cm)
Z
300 lbs
(90gk)
SUSPENDED CEILING
Pre-Installation steps

12
Lift the case up to the threaded rods and secure it in place with the installer provided nuts and
washers.
4
Installation requires three or more people. The product weighs up to 225 lbs.
Please use safe lifting and rigging techniques.
3+
Nut
Threaded Rod
Minimum 3/8’’
Nut
Washer
Washer
Supplied By
Installer
11 1/2 “ Approx
SUSPENDED CEILING
Case Installation

13
SUSPENDED CEILING
Flush Case to Ceiling
Install the door trim test piece into the case to use as a reference for the following step (2).
1

14
Raise the case up until the door test trim piece is ush with the ceiling. Repeat this at the front and
back of all mounting brackets.
Level the case to within 1/8” over 10’ using the case length (F); as well as 1/2”over 1’ using the depth
(W) of the pocket.
SUSPENDED CEILING
Flush Case to Ceiling
2
Flush suspended
Flush L Bracket

15
Failure to properly level the mounting brackets may create issues with the screen over time, which
could damage the screen material.
Install the brackets so that they will be 2” - 18” from either sides of the cassette. The ideal range is 2” - 4”.
Level the brackets to within ⅛” over 10’ using the case length (F); as well as ½”over 1’ using the depth (W)
of the pocket.
1
12 1/4'' 1/4''
10''
to
10 1/2''
Ceiling
2” - 18”
(5 cm - 45.7 cm)
2” - 18”
(5 cm - 45.7 cm)
300 lbs
(136 kg)
Z
OR
L-BRACKETS
Installation

16
Make sure bracket hook screws (see Fig. A) are backed out all the way down, before putting the screen in
place. Hook the bracket into the appropriate grooves (see Fig. B) in the case. You may need to raise the
case by tightening the screw on the back 3 hooks to hook in the front hook.
Installation requires three or more people. The product weighs up to 225 lbs.
Please use safe lifting and rigging techniques.
3+
3
Turn to Pg. 18
Fig. A
Fig. A
L-BRACKETS
Case Installation

17
POWER & CONTROL
Open the tray.
Carefully unscrew and pull down the control center ensuring none of the cables or motherboard
become damaged. If you feel resistance do not yank.
1
Do Not access The Control Board unless the Circuit Breaker is off or power is disconnected.

18
All RJ 45 Ports act the same, and can be used for wall switch, IR Eye, or 3rd Party Control.
POWER & CONTROLS
3X RJ45 Ports
Low Voltage
Trigger
External RJ 45 Port
To be installed and/or used in accordance with the appropriate electrical codes and regulations by a
licensed electrical professional. Do not connect power with the circuit breaker on.
Securely connect power to the terminal block on the control center. It is recommended to crimp
the provided spade connectors to the incoming power wires.
2
120VAC or 230VAC Power In
As Specied at time of order.
14 AWG

19
Some projectors output a low-voltage trigger that will deploy your screen when the projector is powered on.
Installer must supply conductor wire in the length and guage needed.
Two 3.5mm jacks are included and should be connected to the installer provided cable following the diagram
below.
Use the supplied cable for all set-up procedures. It is recommended to permanently install the wall switch in
an accessible location for future limit setting and troubleshooting procedures. Plug in the RJ45 end into the
control center, and plug the smaller RJ9 end into the wall switch.
Tip DC +3V to +12V
50mA min
Sleeve
18 Gauge or Larger
Shielded 2 Conductor wiring
65ft (20 m) Max
9 ft (2.75m) Provided
If Longer cable is needed it must be shielded
RJ45
RJ9
Wall Switch
POWER & CONTROL
Low Voltage Trigger (Optional)
POWER & CONTROL
Wall Switch

20
IR Hex Codes
These codes are to be programmed into 3rd party universal control systems.
0000 006c 0000 000c 0006 011b 0006 011b 0006 00bb 0006 00bb
0006 00bb 0006 00bb 0006 00bb 0006 00bb 0006 00bb 0006 00bb
0006 011b 0006 08a4
0000 006c 0000 000c 0006 011b 0006 011b 0006 00bb 0006 00bb
0006 00bb 0006 00bb 0006 00bb 0006 00bb 0006 00bb 0006 011b
0006 011b 0006 08a4
0000 006c 0000 000c 0006 011b 0006 011b 0006 00bb 0006 00bb
0006 00bb 0006 00bb 0006 00bb 0006 00bb 0006 00bb 0006 011b
0006 00bb 0006 08a4
• If the IR remote is held down continuously as the screen is moving there is a chance that the screen
can stop in-between limits. If this happens simply send another IR signal in the direction it was going
to continue its movement.
• If a control system is using an IR blaster to control this screen, make sure to limit the period where it
blasts the signal one second or less.
IR Remote Use
POWER & CONTROL
IR Remote (Optional)