SICK MPB10 User manual

OPERATING INSTRUCTIONS
MPB10
Multi Physics Box

Described product
MPB10
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
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Contents
1 Information on the operating instructions..................................... 5
2 About this document........................................................................ 6
2.1 Further information................................................................................... 6
2.2 Symbols and document conventions...................................................... 6
2.3 Customer service...................................................................................... 6
3 Safety information............................................................................ 8
3.1 Intended use............................................................................................. 8
3.2 Improper use............................................................................................. 8
3.3 Limitation of liability................................................................................. 8
3.4 Requirements for skilled persons and operating personnel.................. 9
3.5 Hazard warnings and operational safety................................................. 9
4 Product description........................................................................... 10
4.1 Product ID.................................................................................................. 10
4.1.1 Device view............................................................................... 10
4.2 Product characteristics............................................................................ 10
4.2.1 Product features...................................................................... 10
4.2.2 Status indicators...................................................................... 11
4.2.3 System architecture................................................................. 11
4.3 Vibration analysis (Index 4474-4588).................................................... 12
4.3.1 Principle of operation.............................................................. 12
4.3.2 Settings for vibration analysis (Index 4477, 4479, 4482,
4531)........................................................................................ 12
4.3.3 Trigger (Index 4474-4475)...................................................... 15
4.3.4 Activity detection (Index 4479-4480).................................... 16
4.3.5 Vibration in time range (Index 4483-4539)........................... 16
4.3.6 Vibration in the frequency range............................................ 18
4.4 Temperature monitoring (Index 4352-4355).......................................... 19
4.5 Shock (Index 4434–4448)...................................................................... 19
5 Transport and storage....................................................................... 20
5.1 Transport................................................................................................... 20
5.2 Transport inspection................................................................................. 20
5.3 Storage...................................................................................................... 20
6 Mounting............................................................................................. 21
6.1 Mounting requirements............................................................................ 21
6.2 Mounting................................................................................................... 21
6.3 Mounting methods................................................................................... 21
6.4 Optional accessories................................................................................ 23
7 Electrical installation........................................................................ 24
7.1 Safety......................................................................................................... 24
CONTENTS
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7.1.1 Notes on the electrical installation......................................... 24
7.1.2 Wiring instructions................................................................... 24
7.2 Connections.............................................................................................. 26
7.2.1 Pin assignment/Connection diagram + wire colors.............. 26
7.3 Connecting the supply voltage................................................................. 26
8 Commissioning.................................................................................. 27
8.1 Overview of commissioning steps........................................................... 27
8.2 Put the sensor into operation for the first time...................................... 27
9 Operation............................................................................................ 28
9.1 General notes on operation..................................................................... 28
9.2 Alarm behavior (Index 4842)................................................................... 28
9.3 Vibration monitoring................................................................................. 31
9.3.1 Monitoring in time range......................................................... 31
9.3.2 Monitoring in frequency range (Index 4549-4582)............... 35
9.3.3 Readout of raw data................................................................ 40
9.4 Temperature monitoring (Index 4352-4355).......................................... 43
9.5 Shock detection (Index 4434-4448)....................................................... 43
9.6 Configuration of digital outputs............................................................... 44
9.7 Smart Task basic logic (A00)................................................................... 45
9.8 Device diagnostics (Index 4356-4370)................................................... 48
9.9 System-wide commands (Index 2)........................................................... 48
10 Process data structure..................................................................... 49
10.1 Byte 0 to 15............................................................................................... 49
10.2 Byte 18 and 19......................................................................................... 50
10.3 Process data profile (Index 120)............................................................. 51
11 Troubleshooting................................................................................. 52
12 Maintenance...................................................................................... 53
13 Decommissioning............................................................................. 54
13.1 Replace device.......................................................................................... 54
13.2 Disassembly and disposal....................................................................... 54
13.3 Returning devices..................................................................................... 54
14 Technical data.................................................................................... 55
14.1 Technical data........................................................................................... 55
14.2 Dimensional drawing................................................................................ 56
15 Annex.................................................................................................. 57
15.1 Conformities and certificates................................................................... 57
15.2 Index.......................................................................................................... 58
CONTENTS
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1 Information on the operating instructions
These operating instructions provide important information on how to use sensors from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied
•Compliance with local work safety regulations and general safety regulations for
sensor fields of application
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the sensor, in
order to familiarize yourself with the sensor and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the sensor so they remain accessible to staff at all times. If the
sensor is passed on to a third party, these operating instructions should be handed
over with it.
These operating instructions do not provide information on operating the machine
in which the sensor is integrated. For information about this, refer to the operating
instructions of the specific machine.
INFORMATION ON THE OPERATING INSTRUCTIONS 1
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2 About this document
2.1 Further information
You can find the product page with further information under the SICK Product ID at:
pid.sick.com/{P/N}.
P/N corresponds to the part number of the product.
The following information is available depending on the product:
•Data sheets
•These publication in all available languages
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
2.2 Symbols and document conventions
Warnings and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
Instructions to action
bThe arrow denotes instructions to action.
1. The sequence of instructions is numbered.
2. Follow the order in which the numbered instructions are given.
✓The tick denotes the results of an action.
2.3 Customer service
If you require any technical information, our customer service department will be happy
to help. To find your agency, see the final page of this document.
2 ABOUT THIS DOCUMENT
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NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
ABOUT THIS DOCUMENT 2
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3 Safety information
3.1 Intended use
The Multi Physics Box MPB10 is a condition monitoring sensor. It is used to detect
ambient and/or status conditions of a machine or system, such as vibration, shock and
temperature.
The sensor can issue alarms when definable values are exceeded.
The data can be stored, visualized and analyzed via integration in a system controller or
a gateway. Through integration with cloud systems and analytics tools, the MPB10 can
be used as part of a condition monitoring system.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
3.2 Improper use
•The sensor does not constitute a safety-relevant device according to the EC Machi‐
nery Directive (2006/42/EC).
•The sensor must not be used in explosion-hazardous areas.
•Any other use that is not described as intended use is prohibited.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
•The sensor is not suitable for outdoor applications.
NOTICE
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
bThe sensor should be used only in line with intended use specifications.
bAll information in these operating instructions must be strictly complied with.
3.3 Limitation of liability
Applicable standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
assembling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Failure to observe the operating instructions
■Improper use
■Use by untrained personnel
■Unauthorized conversions
■Technical modifications
■Use of unauthorized spare parts, wear and tear parts, and accessories
The actual scope of delivery may differ from the features and illustrations shown here
where special variants are involved, if optional extras have been ordered, or as a result
of the latest technical changes.
3 SAFETY INFORMATION
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3.4 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training!
Improper handling of the sensor may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■Instructed personnel have been briefed by the operating entity about the tasks
assigned to them and about potential dangers arising from improper action.
■Skilled personnels have the specialist training, skills, and experience as well as
knowledge of the relevant regulations to be able to perform tasks assigned to
them and to recognize and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions, to be able to carry out work on
electrical systems and to recognize and avoid any potential dangers independently.
In Germany, electricians must meet the specifications of the DGUV Work Safety
Regulations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
■Knowledge of the operation and control of the devices in their
particular application
Operation of the device for
the specific application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment in the
application
3.5 Hazard warnings and operational safety
Please observe the safety notes and the warnings listed here and in other sections
of these operating instructions to reduce the possibility of risks to health and avoid
dangerous situations.
SAFETY INFORMATION 3
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4 Product description
4.1 Product ID
4.1.1 Device view
1
2
4
3
Figure 1: Device view
1Cable connection
2Physical zero position
3Transparent seal with LED
4M3 mounting hole
4.2 Product characteristics
4.2.1 Product features
The following parameters are measured at the following positions:
12
3
Figure 2: Sensor elements
1Vibration
2Shock
3Temperature
The measured values can be output via the IO-Link service data as well as via the
process data. The structure of the process data and service data can be found in
section 10.
Target applications
With the ability to set vibration limit values according to ISO 10816-3 (see "Limit values
based on ISO 10816 (Index 4534-4536)", page 33), the Multi Physics Box is ideal for
monitoring rotating components such as pumps, fans and motors.
Added to this are vibration, temperature and shock data, which enables condition deter‐
mination for additional applications. By recording condition indicators and machine
states, early maintenance cycles can therefore be carried out before failures and down‐
time occur with the resulting high costs.
4 PRODUCT DESCRIPTION
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