SICK DL100-SSI User manual

EN
DL100 – SSI
Distance measuring device
OPERATING INSTRUCTIONS
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Operating instructions Distance measuring device DL100 – SSI
2 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
Copyright protection!
This work is copyright-protected. The rights founded by
this shall remain with company SICK AG. Reproduction
of the work shall only be permissible within the limits
of the legal provisions of copyright law. Changes and
abbreviations of this work are prohibited without the
express written agreement of SICK AG.
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8015280/1KIN/2023-08-21 • © SICK AG • Subject to change without notice 3
Operating instructions Distance measuring device DL100 – SSI
Table of contents
Table of contents
Important safety notes............................................................................... 7
Importantes consignes de sécurité........................................................... 7
1 General ............................................................................................... 8
1.1 Information on the operating instructions ...............................8
1.2 Explanation of symbols .............................................................9
1.3 Limitations of liability ............................................................. 10
1.4 Delivery.................................................................................... 10
1.5 Customer service.................................................................... 10
1.6 EC Declaration of Conformity................................................. 11
1.7 Environmental protection....................................................... 11
2 Safety................................................................................................ 12
2.1 Intended use........................................................................... 12
2.2 Non-Intended use ................................................................... 12
2.3 Changes and conversions...................................................... 12
2.4 Requirementstoskilledpersonsandoperatingsta .......... 13
2.5 Work safety and special danger ........................................... 13
2.6 Warning at the device............................................................. 14
2.7 Danger notes and operational safety.................................... 15
3 Identication .................................................................................... 16
3.1 Type label ............................................................................... 16
4 Setup and function .......................................................................... 17
4.1 Setup ...................................................................................... 17
4.2 Function................................................................................... 18
4.3 Display and operating elements............................................ 19
4.4 Display..................................................................................... 20
5 Transport and storage ..................................................................... 21
5.1 Transport ................................................................................. 21
5.2 Transport inspection............................................................... 21
5.3 Storage .................................................................................... 22
6 Mounting .......................................................................................... 23
6.1 Mounting process................................................................... 23
6.2 Mounting notes....................................................................... 23
6.3 Chooseandmountreector .................................................. 24
6.4 Placement of multiple distance measuring devices ............ 25
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Operating instructions Distance measuring device DL100 – SSI
Table of contents
4 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
6.5 Place the distance measuring device towards the
adjacent data transmission photoelectric switch................. 27
6.6 Aligndistancemeasuringdeviceandreectoragainst
each other ............................................................................... 28
6.7 Mount alignment bracket and distance measuring device . 29
6.8 Distance measuring device above alignment bracket ......... 31
7 Electrical connection ...................................................................... 32
7.1 Safety....................................................................................... 32
7.2 Wiring notes ............................................................................ 32
7.3 Electrically connect distance measuring device................... 36
7.4 Connection diagrams ............................................................. 37
7.4.1 Connection diagram supply voltage ...................... 37
7.4.2 Connection diagram Ethernet................................ 38
8 Operation at the measuring device ................................................ 39
8.1 Measured value display ......................................................... 39
8.2 Choose parameter.................................................................. 39
8.3 Choose option......................................................................... 39
8.4 Change value .......................................................................... 40
8.5 Parameter description............................................................ 40
8.5.1 Main menu .............................................................. 40
8.5.2 Menu "SwVers"........................................................ 41
8.5.3 Menu "HwVers"........................................................ 41
8.5.4 Menu "SSI" .............................................................. 42
8.5.5 Menu "more" ........................................................... 43
8.5.6 Menu "MFx On" ....................................................... 43
8.5.7 Menu "MF1" ............................................................ 44
8.5.8 Submenu "MF1 – Dist"........................................... 45
8.5.9 Submenu "MF1 – Speed"....................................... 46
8.5.10 Submenu "MF1 – Srvice" ....................................... 47
8.5.11 Submenu "MF1 - Preset" – move to initialization
position.................................................................... 49
8.5.12 Menu "MF2" ............................................................ 50
8.5.13 Menu"Oset" .......................................................... 51
8.5.14 Menu "SpecFu"........................................................ 52
8.6 Perform reset .......................................................................... 53
9 Operation via Ethernet (Ethernet interface) .................................. 54
9.1 IP-networkconguration ........................................................ 54
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Operating instructions Distance measuring device DL100 – SSI
Table of contents
9.2 Ethernet parameter list .......................................................... 55
9.2.1 Device information.................................................. 55
9.2.2 User information ..................................................... 56
9.2.3 Measured data........................................................ 57
9.2.4 Diagnostic data....................................................... 58
9.2.5 Parameter settings ................................................. 59
9.2.6 Methods .................................................................. 66
10 Interface "SSI".................................................................................. 67
10.1 Basics ...................................................................................... 67
10.2 SSI protocol (data format)...................................................... 68
11 Cleaning and maintenance ............................................................. 69
11.1 Cleaning .................................................................................. 69
11.2 Maintenance........................................................................... 69
12 Troubleshooting ............................................................................... 70
12.1 LED status indicators ............................................................. 70
12.2 Warning messages ................................................................. 71
12.3 Error messages....................................................................... 71
12.4 Return...................................................................................... 72
12.5 Disposal................................................................................... 72
13 Repair................................................................................................ 72
14 Technical data.................................................................................. 73
14.1 Dimensions ............................................................................. 74
14.2 Device selection for the SSI interface................................... 75
14.3 Laser/optics............................................................................ 75
14.4 Performance ........................................................................... 76
14.5 Supply...................................................................................... 76
14.6 Inputs....................................................................................... 76
14.7 Outputs.................................................................................... 76
14.8 Interfaces ................................................................................ 77
14.9 Ambient conditions................................................................. 77
14.10 Constructive setup.................................................................. 78
15 Accessories ...................................................................................... 79
15.1 Reectorsandreectivetape ................................................ 79
15.1.1 Reectors ................................................................ 79
15.1.2 Reectivetape ........................................................ 81
15.2 Connection systems ............................................................... 82
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Operating instructions Distance measuring device DL100 – SSI
Table of contents
6 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
15.2.1 Cable sockets, straight, with cables...................... 82
15.2.2 Cable........................................................................ 83
15.3 Mounting systems................................................................... 84
15.4 Other accessories................................................................... 85
16 Menu structure................................................................................. 86
Index .......................................................................................................... 88
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Operating instructions Distance measuring device DL100 – SSI
Important safety notes
IND. CONT. EQ.
4R97
NFPA79 applications only.
UL-listedadaptersprovidingeldwiringleadsareavailable.
Refer to the product information.
→See "www.sick.com/Dx100".
CAUTION!
Use of controls or adjustments or performance of
proceduresotherthanthosespeciedhereinmayresult
in hazardous radiation exposure.
Importantes consignes de sécurité
IND. CONT. EQ.
4R97
À utiliser pour les applications NFPA79 uniquement.
Desadaptateurshomologuésfournissantdeslsdecâblageclientsont
disponibles.
Se reporter aux informations du produit.
→Voir « www.sick.com/Dx100 ».
ATTENTION!
Tout usage de commandes, réglages ou toute application
de procédures autres que ceux décrits dans ce
document peut entraîner une exposition dangereuse au
rayonnement.
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Operating instructions Distance measuring device DL100 – SSI
General
8 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
1 General
1.1 Information on the operating instructions
Theseoperatinginstructionsoerimportantnotesonhandlingofthe
distance measuring devices DL100 of SICK AG. A prerequisite for safe work
is compliance with all indicated safety notes and instructions.
Furthermore, the local work safety regulations and general safety
provisions applicable for the application of the distance measuring device
must be complied with.
The operating instructions must be read carefully before taking up any
work! It is part of the product and must be kept in direct proximity of the
distancemeasuringdevice,accessibleforthestaatalltimes.
When passing on the distance measuring device to third parties, the
operating instructions must be passed on as well.
NOTE!
These operating instructions describe all distance
measuring devices DL100 with a SSI interface.
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Operating instructions Distance measuring device DL100 – SSI
General
1.2 Explanation of symbols
Warnings Warnings are marked by icons in th operating instructions. The notes are
initiated by signal words that express the degree of danger.
Always comply with the notes and act carefully to avoid accidents, injury
and property damage.
DANGER!
… indicates a directly dangerous situation that will lead to
deal or severe injury if not avoided.
WARNING!
… indicates a possibly dangerous situation that may lead
to deal or severe injury if not avoided.
CAUTION!
… indicates a potentially dangerous situation that may
lead to minor or light injury if not avoided.
ATTENTION!
… indicates a potentially harmful situation that may lead
to property damage if not avoided.
Advice and recommendations
NOTE!
… emphasizes useful advice and recommendations,
as well as information for ecient and trouble-free
operation.
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Operating instructions Distance measuring device DL100 – SSI
General
10 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
1.3 Limitations of liability
All notes and information in these instructions were collected under
consideration of the applicable standards and regulations, the state of the
art and our long-term experience and insights.
The manufacturer does not assume any liability for damage due to:
• Non-observant of the operating instructions
• Non-intended use
• Useofuntrainedsta
• Unauthorized conversions
• Technical changes
• Use of unapproved wear and tear parts
The actual delivery may deviate from the features and presentations
described here for special designs, when additional order options are used
or due to the latest technical changes.
1.4 Delivery
The following is included in the delivery:
• Distance measuring device DL100
• Optional: Accessories (→page 79, chapter 15).
Included documentation per distance measuring device:
• Quickstart
1.5 Customer service
Our customer service is available for technical information.
Youcanndyourlocaloceonthereverse.
NOTE!
For quick processing of the call, keep the data of the type
label, such as type code, serial number, etc. ready.
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Operating instructions Distance measuring device DL100 – SSI
General
1.6 EC Declaration of Conformity
→ The EC Declaration of Conformity can be downloaded from
"www.sick.com/Dx100".
1.7 Environmental protection
ATTENTION!
Danger for the environment from improper disposal of
the distance measuring device!
Improper disposal of the distance measuring device may
cause damage for the environment.
Therefore:
• Always observe the applicable environmental
protection provisions.
• Upon proper disassembly, send the disassembled
components to recycling.
• Separate the materials by type and recycle them.
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Operating instructions Distance measuring device DL100 – SSI
Safety
12 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
2 Safety
2.1 Intended use
The distance measuring device DL100 is a measuring device considering
of an opto-electronic sensor and integrated assessment electronics. The
measuring device is only intended for non-contact recording of distances
from linearly moved system parts. The distance measurement is performed
byareector.
SICK AG assumes no liability for direct or indirect loss or damage resulting
fromuseoftheproduct.Thisinparticularappliesforanydieringuse
of the product that does not meet the intended purpose and that is not
described or mentioned in this documentation.
2.2 Non-Intended use
The distance measuring device DL100 is no safety component according to
the EC Machinery Directive (2006/42/EC).
The distance measuring devices must not be used in explosion-hazardous
areas.
All uses not described in intended use are prohibited.
No accessories must be connected or installed that are not expressly
speciedinamountandcharacteristicsandapprovedbySICKAG.
WARNING!
Danger from non-intended use!
Any non-intended use may cause dangerous situations.
Therefore:
• Only use the distance measuring device according to
its intended use.
• All information in the operating instructions must be
strictly complied with.
2.3 Changes and conversions
Changes and conversions at the distance measuring device or the
installation may cause unexpected dangers.
The manufacturer's written approval is required before any technical
changes and expansions of the distance measuring device.
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Operating instructions Distance measuring device DL100 – SSI
Safety
2.4 Requirements to skilled persons and operatingsta
WARNING!
Dangerofinjuryincaseofinsucientqualication!
Improper use may cause considerable injury and property
damage.
Therefore:
• Any work must be performed by the designated
persons only.
Thefollowingqualicationrequirementsforthedierentareasofactivity
are described in the operating instructions:
• Instructed persons
were instructed in the tasks assigned to them and possible dangers in
case of improper conduct in the scope of instruction by the operator.
• Skilled persons
are able to perform the tasks assigned to them based on their technical
training, knowledge and experience, as well as knowledge of the
relevant provisions, and to independently recognize possible danger.
• Electricians
are able to perform work at electrical systems based on their technical
training, knowledge and experience, as well as knowledge of the
relevant standards and provisions, and to independently recognize
possible dangers.
In Germany, the electrician must meet the provisions of the accident
prevention provisions BGV A3 (e.g. Elektroinstallateur-Meister). Other
countries are subject to corresponding regulations that must be
observed.
2.5 Work safety and special danger
Observe the safety notes listed here and the warnings in the other chapters
of these instructions to reduce dangers to health and avoid dangerous
situations.
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Operating instructions Distance measuring device DL100 – SSI
Safety
14 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
2.6 Warning at the device
The distance measuring device DL100 has a category 2 laser installed. The
measuring device is marked with a warning.
Complies with 21 CFR 1040.10
and
1040.11 except for
conformance with
IEC 60825-1 Ed. 3., as
described in Laser Notice
No. 56, dated May 8, 2019
EN 60825-1:2014+A11:2021
MEAN OUTPUT P < 1mW
CW-MODULATION ± 0.85 P
WAVELENGTH = 655nm
FREQUENCY ≥ 90 MHz
o
o
LASER
2
IEC 60825-1:2014
Fig. 1: Warning at the device: Laser category 2 (EN 60825-1:2014+A11:2021;
IEC 60825-1:2014)
Identical laser class for issue EN/IEC 60825-1:2007
Complies with 21 CFR 1040.10
and 1040.11 except for confor-
mance with IEC 60825-1 Ed. 3, as
described in Laser Notice No. 56
dated 8 May 2019.
Laser radiation – Never look
into the light beam – Class
2 Laser Product (EN 60825-
1:2014+A11:2021; IEC 60825-
1:2014)
Laser output aperture
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Operating instructions Distance measuring device DL100 – SSI
Safety
2.7 Danger notes and operational safety
Laser irradiation The following notes must be observed and complied with for your own
safety:
CAUTION!
Optical radiation: Laser class 2
Thehumaneyeisnotatriskwhenbrieyexposedtothe
radiation for up to 0.25 seconds. Exposure to the laser
beam for longer periods of time may cause damage to
the retina. The laser radiation is harmless to human skin.
• Do not look into the laser beam intentionally.
• Never point the laser beam at people’s eyes.
• If it is not possible to avoid looking directly into
the laser beam, e.g., during commissioning and
maintenance work, suitable eye protection must be
worn.
• Avoidlaserbeamreectionscausedbyreective
surfaces. Be particularly careful during mounting and
alignment work.
• Do not open the housing. Opening the housing will not
switchothelaser.Openingthehousingmayincrease
the level of risk.
• Current national regulations regarding laser protection
must be observed.
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Operating instructions Distance measuring device DL100 – SSI
Identication
16 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
3 Identication
3.1 Type label
The type label is located on the measuring device.
1
2
3
4
TX+
RX+
TX-
RX-
Eth
Pwr/SSI
9
1
2
3
6
5
4
7
8
DL100-11AA1201
DC18...30V
MF out ≤ 100mA
1059957
SICK AG Waldkirch
January 2011
Made in Germany
SN: 1109 1234
MAC 0F:3B:65:AC:2E:08
10
wht
brn
grn
yel
gra
pnk
blu
red
1
2
3
4
5
6
7
8
MF1
L+
CLK-
CLK+
Data-
Data+
M
MF2
Fig. 2: Type Label
1 Type code → See page 75, chapter 14.2.
2 Supply voltage, multifunction output current
3 Device number
4 Icon: Distance sensor reector mode
5 Assignment for female connector Ethernet
6 MAC address
7 Serial number
8 Assignment for supply voltage plug and SSI
9 Barcode
10 Production year and month
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Operating instructions Distance measuring device DL100 – SSI
Setup and function
4 Setup and function
4.1 Setup
12 34












Fig. 3: Setup "Distance measuring device DL100"
1 Threaded mounting hole M5
2 Device zero point
3 Optical axis sender
4 Optical axis receiver
5 Bore for knurled screw of the optional alignment bracket
6 Holder for optional alignment bracket
7 Electrical connection
8 Display and operating unit
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Operating instructions Distance measuring device DL100 – SSI
Setup and function
18 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
4.2 Function
Set Esc
Eth Profibus
PWR
MF1
MF2
LNK
BF
STA
<
<
1
2
4
3
Fig. 4: Function "Distance measuring device DL100"
1 Vehicle
2 Reector
3 Distance measuring device DL100
4 Alignment bracket
The distance measuring device DL100 comprises optics, a sender/receiver
unit and an evaluation unit. The sender emits the laser beam. The receiver
receivesthelightreectedbythereector.Theevaluationelectricalunit
determinesthedistancebetweensensorandreectorbytimeofight
measurement.
Formeasurement,eitherthereectororthemeasuringdevicemaymove
linearly along the laser beam.
The measured distance is transferred via the "SSI" interface and may be
used, e.g. for the control unit or a position-control circuit.
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Operating instructions Distance measuring device DL100 – SSI
Setup and function
4.3 Display and operating elements



EscSet
Eth
PWR
MF1 MF2
LNK
BUS
Fig. 5: Display and operating elements
1 LEDs
2 Display
3 Keys
LEDs LED Description
PWR Display of operating status
• LEDo:Nooperation
• LED green: Trouble-free operation
• LEDorangeashing:Warning(seewarningstatus,upper
level menu)
• LEDredashing:Interference(seeerrorstatus,menu
on the top level)
→ Troubleshooting, see page 70, chapter 12.
MF1 Multifunctional input/output MF1
• LED on: Output high
• LEDo:Outputlow
MF2 Multifunction output MF2
• LED on: Output high
• LEDo:Outputlow
LNK Ethernet
• LEDo:NoEthernetpresent
• LED green: Ethernet present
• LEDorangeashing:Datatransmission
BUS Interface (SSI)
• LED on: SSI-cycle present
• LEDo:NoSSIcyclepresent
Table 1: LEDs
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Operating instructions Distance measuring device DL100 – SSI
Setup and function
20 © SICK AG • Subject to change without notice • 8015280/1KIN/2023-08-21
Symbols for operating modes Thedistancemeasuringdevicedierentiatesbetweenthetwooperating
modes "measured value display" and "menu operation".
Icon Description
RUN The icon RUN is displayed in the operating mode
"measured value display". If there is an error and no
measurement value can be determined, the icon RUN
disappears.
MEN The icon MEN is displayed in the operating mode "menu
operation". The icon is also displayed when there is an
error and no measurement value can be determined.
Table 2: Symbols for operating modes
Keys Key Description
• Select menu, parameters or options.
• Reduce value.
• Select menu, parameters or options.
• Increase value.
• Switch to the next lower menu level.
• Save parameter change.
• Conrmselection.
• Leave parameter without saving. Switch to the next
higher menu level.
Table 3: Keys
4.4 Display
Measured value display The measurement value is displayed by default:
EscSet
250000
250000
RUN
RUN
Fig. 6: Measured value display
Menu display
EscSet
Menue
Menue
MEN
MEN
Fig. 7: Menu display
NOTE!
is a value or display that has more than six characters,
the characters are automatically displayed in sequence.
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