SICK DL100 Pro User manual

OPERATING INSTRUCTIONS
DL100 Pro – PROFINET IO / SSI
DISTANCE MEASURING DEVICE

2 © SICK AG • Subject to change without notice • 8024484/2019-06-06
Copyright protection!
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are reserved by SICK AG. Reproduction of this document
is only permissible within the bounds of the statutory
regulations of copyright law. Alteration or abridgment
of the document is not permitted without the explicit
written approval of SICK AG.

8024484/2019-06-06 • © SICK AG • Subject to change without notice 3
Table of contents
Table of contents
Important safety notes............................................................................... 9
1 General ............................................................................................. 10
1.1 Information about these operating instructions................... 10
1.2 Explanation of symbols .......................................................... 11
1.3 Limitation of liability ............................................................... 12
1.4 Scope of delivery .................................................................... 12
1.5 Customer service.................................................................... 12
1.6 EU declaration of conformity.................................................. 12
1.7 Environmental protection....................................................... 13
2 Safety ................................................................................................ 14
2.1 Intended use........................................................................... 14
2.2 Improper use........................................................................... 14
2.3 Modicationsandconversions .............................................. 15
2.4 Requirements for skilled persons and operating
personnel ................................................................................ 15
2.5 Operational safety and particular hazards .......................... 15
2.6 Warning symbol on the device............................................... 16
2.7 Hazard warnings and operational safety .............................. 17
3 Identication .................................................................................... 18
3.1 Type label ............................................................................... 18
4 Structure and function .................................................................... 19
4.1 Structure ................................................................................. 19
4.2 Function................................................................................... 20
4.3 Display and operating elements............................................ 21
4.4 Display..................................................................................... 23
5 Transport and storage ..................................................................... 24
5.1 Transport ................................................................................. 24
5.2 Transport inspection............................................................... 24
5.3 Storage .................................................................................... 25

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4 © SICK AG • Subject to change without notice • 8024484/2019-06-06
6 Mounting .......................................................................................... 26
6.1 Mounting procedure ............................................................... 26
6.2 Mounting instructions ............................................................ 26
6.3 Selectingandmountingthereector .................................... 27
6.4 Arrangement of multiple distance measuring devices......... 28
6.5 Arranging a distance measuring device with adjacent
data transfer photoelectric sensor ........................................ 30
6.5.1 Assignment to ISD300, ISD400-1xxx or
ISD400-6xxx............................................................ 30
6.5.2 Assignment to ISD400-7xxx (ISD400 Pro)............ 31
6.6 Aligningthedistancemeasuringdeviceandreector
to each other........................................................................... 32
6.7 Mounting the alignment bracket and distance
measuring device.................................................................... 33
6.8 Aligning the distance measuring device using the
alignment bracket................................................................... 35
7 Electrical connection....................................................................... 36
7.1 Safety....................................................................................... 36
7.2 Wiring instructions.................................................................. 36
7.3 Connecting the distance measuring device electrically....... 40
7.4 Connection diagrams ............................................................. 41
7.4.1 Supply voltage connection diagram ...................... 41
7.4.2 Port 1 and port 2 connection diagram
(Ethernet/PROFINET IO) ......................................... 41
7.4.3 SSI connection diagram ......................................... 42
8 Operating the measuring device..................................................... 42
8.1 Measured value display ......................................................... 42
8.2 Selecting parameters ............................................................. 43
8.3 Selecting an option................................................................. 43
8.4 Changing a value .................................................................... 43
8.5 Parameter description............................................................ 44
8.5.1 Main menu .............................................................. 44
8.5.2 “SwVers” menu ....................................................... 44
8.5.3 “HwVers” menu....................................................... 45
8.5.4 “Pron”menu.......................................................... 45
8.5.5 “SSI” menu.............................................................. 47
8.5.6 “more” menu........................................................... 49

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Table of contents
8.5.7 “MFx On” menu....................................................... 49
8.5.8 “MF1” menu............................................................ 50
8.5.9 “MF1 – Dist” submenu........................................... 51
8.5.10 “MF1 – Speed” submenu ...................................... 52
8.5.11 “MF1 – Srvice” submenu....................................... 53
8.5.12 “Preset” submenu – move to initialization
position.................................................................... 54
8.5.13 “MF2” menu............................................................ 56
8.5.14 “Oset”menu.......................................................... 57
8.5.15 “SpecFu” menu....................................................... 57
8.6 Performing a reset.................................................................. 59
9 Operation via Ethernet (Ethernet interface) .................................. 60
9.1 IPnetworkconguration ........................................................ 60
9.2 Ethernet parameter list .......................................................... 60
9.2.1 Device information.................................................. 60
9.2.2 User information ..................................................... 61
9.2.3 Measurement Data................................................. 62
9.2.4 Diagnostics data ..................................................... 63
9.2.5 Parameter settings ................................................. 64
9.2.6 Ethernet settings..................................................... 72
9.2.7 Methods .................................................................. 73
10 PROFINET IO interface..................................................................... 74
10.1 Deviceconguration............................................................... 74
10.1.1 Generic station description (GSD) ......................... 75
10.1.2 Reading in generic station description (GSD)....... 75
10.1.3 Conguringparticipant ........................................... 76
10.2 Modules for cyclical data transmission................................. 76
10.2.1 Module types and module naming........................ 77
10.2.2 Module overview..................................................... 78
10.3 Module description................................................................. 83
10.3.1 Module 1: “Distance /i2w” .................................... 83
10.3.2 Module 2: “Distance/i1w” ..................................... 84
10.3.3 Module 3: "Speed/i2w”.......................................... 85
10.3.4 Module 4: “Distance/i2w, Speed/i2w” ................. 85
10.3.5 Module 5: “Distance/i2w, Preset Dyn./o2w”........ 88

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6 © SICK AG • Subject to change without notice • 8024484/2019-06-06
10.3.6 Module 6: “Time/i4w, Distance/i2w”.................... 89
10.3.7 Module 7: “Time/i4w, Distance/i2w/Speed/
i2w”.......................................................................... 90
10.3.8 Module 10: “Status/i2b, Control/o2b” ................. 92
10.3.9 Module 13: “Temp/i1b, Level/i2b, Hrs/i2b”......... 94
10.3.10 Module 20: “MFx”................................................... 95
10.3.11 Module 22: “Setup Preset Static”........................ 100
10.3.12 Module23:“SetupOset” ................................... 100
10.3.13 Module 25: "Special Functions” .......................... 100
10.3.14 Module 26: “SSI” .................................................. 102
10.3.15 Module 30: “Serial No/i8b“ ................................. 105
10.3.16 Module 31: "Product Code/i9w”.......................... 105
10.3.17 Module 32: “Version HW/i8b” ............................. 105
10.3.18 Module 33: "Version FPGA/i10w” ....................... 106
10.3.19 Module 34: "Version uC/i10w”............................ 106
10.3.20 Module 35: “Version uC2/i10w” ......................... 107
10.4 “Preset” – move to initialization position............................ 107
11 “SSI” interface ............................................................................... 109
11.1 Basics .................................................................................... 109
11.2 SSI protocol (data format).................................................... 110
12 Cleaning and maintenance ........................................................... 111
12.1 Cleaning ................................................................................ 111
12.2 Maintenance......................................................................... 111
13 Troubleshooting .............................................................................112
13.1 LED status display ................................................................ 112
13.2 Warning messages ............................................................... 113
13.3 Error messages..................................................................... 113
13.4 PROFINET IO error messages .............................................. 114
13.5 Returns .................................................................................. 115
13.6 Disposal................................................................................. 115
14 Repair.............................................................................................. 115

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15 Technical data................................................................................116
15.1 Dimensions ........................................................................... 116
15.2 Laser/optics.......................................................................... 117
15.3 Performance data................................................................. 117
15.4 Supply.................................................................................... 118
15.5 Inputs..................................................................................... 118
15.6 Outputs.................................................................................. 118
15.7 Interfaces .............................................................................. 118
15.8 Ambient conditions............................................................... 119
15.9 Structural design .................................................................. 119
16 Accessories ....................................................................................120
17 Menu structure............................................................................... 121
Index ........................................................................................................124

8 © SICK AG • Subject to change without notice • 8024484/2019-06-06

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Important safety notes
IND. CONT. EQ.
4R97
NFPA79 applications only.
UL-listedadaptersincludingeldwiringcablesareavailable.
See product information. →See “www.sick.com/dl100”.
CAUTION!
Using control elements or settings or executing proce-
duresotherthanthosespeciedinthisdocumentmay
result in dangerous exposure to radiation.

General
10 © SICK AG • Subject to change without notice • 8024484/2019-06-06
1 General
1.1 Information about these operating instructions
These operating instructions provide important information on how to han-
dle the DL100 Pro distance measuring devices from SICK AG. Adherence
toallthespeciedsafetynotesandguidelinesisaprerequisiteforworking
safely.
You must also comply with any local work safety regulations and general
safetyspecicationsapplicabletotheapplicationofthedistancemeasur-
ing device.
Ensure that you read through these operating instructions carefully be-
fore starting any work. They constitute an integral part of the product and
should be stored in the direct vicinity of the distance measuring device so
they remain accessible to personnel at all times.
Should the distance measuring device be passed on to a third party, these
operating instructions should be handed over with it.
NOTE!
These operating instructions describe the DL100 Pro
distance measuring device with a PROFINET IO interface
(net load class III) and an SSI interface with type designa-
tion DL100-2xxxx213.