SICK MARSIC200 Manual

TECHNICAL INFORMATION
MARSIC200
Ship Emission Measuring Device
Installation and Initial Start-up

Described product
MARSIC200
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 6
1.1 Function of this document....................................................................... 6
1.2 Target group.............................................................................................. 6
1.3 Further information................................................................................... 6
1.4 Symbols and document conventions...................................................... 6
1.4.1 Warning symbols...................................................................... 6
1.4.2 Warning levels / Signal words................................................. 7
1.4.3 Information symbols................................................................ 7
2 Installation.......................................................................................... 8
2.1 Gas supply terminology............................................................................ 8
2.2 Installation information............................................................................ 8
2.2.1 Power supply information........................................................ 8
2.2.2 Notes on the gas supply.......................................................... 8
2.2.3 Tube screw fitting..................................................................... 9
2.3 Scope of delivery....................................................................................... 10
2.4 Provision by operator................................................................................ 10
2.5 Installation overview................................................................................. 11
2.5.1 System layout for 1 ... 4 measuring points............................ 13
2.6 Checklist for mechanical and electrical installation............................... 15
2.6.1 Installing the enclosure........................................................... 15
2.6.2 Laying and connecting the gas lines...................................... 15
2.6.3 Lay and connect the electric lines between sampling
probe with sample conditioning and distribution unit........... 16
2.6.4 Lay and connect the electric line between distribution unit
and analyzer............................................................................. 19
2.7 Installing the sampling probe.................................................................. 21
2.8 Installing the sample gas line.................................................................. 22
2.9 Installing the sample conditioning........................................................... 24
2.9.1 Fitting the sample conditioning.............................................. 24
2.9.2 Gas connections on sample conditioning ............................. 25
2.9.3 Electrical installation of sample conditioning........................ 27
2.10 Installing the distribution unit.................................................................. 27
2.10.1 Fitting the distribution unit...................................................... 29
2.10.2 Gas connections on distribution unit..................................... 30
2.10.3 Electrical installation of distribution unit............................... 31
2.10.4 Measuring point switchover.................................................... 32
2.11 Installing the analyzer.............................................................................. 33
2.11.1 Fitting the analyzer.................................................................. 34
2.11.2 Gas connections on analyzer.................................................. 34
2.11.3 Electrical installation of analyzer............................................ 35
3 Initial start-up..................................................................................... 36
3.1 Initial start-up............................................................................................ 36
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4 Configuration software..................................................................... 38
4.1 Software SOPAS ET................................................................................... 38
4.2 Passwords................................................................................................. 38
5 Adjustment functions....................................................................... 39
5.1 Configuring test gases (Test Gas Table).................................................. 39
5.2 Performing a manual adjustment............................................................ 41
5.3 Automatic adjustments/validations........................................................ 44
5.3.1 Function of automatic adjustments/validations.................... 45
5.3.2 Start options............................................................................ 45
5.3.3 Programming automatic adjustments/validations................ 45
6 Tests and settings............................................................................. 47
6.1 Information................................................................................................ 47
6.2 Setting the time........................................................................................ 47
6.3 Interfaces (I/O)......................................................................................... 47
6.3.1 Digital inputs............................................................................ 47
6.3.2 Digital outputs.......................................................................... 48
6.3.3 Analog outputs......................................................................... 49
6.4 Adapting the hardware............................................................................. 49
6.4.1 Setting analog interfaces........................................................ 50
6.5 Configuring measured values.................................................................. 50
6.6 Measuring points - automatic.................................................................. 52
6.6.1 Function of the measuring points automatic......................... 52
6.6.2 Criteria for measuring point automatic.................................. 52
6.6.3 Configuring measuring point automatic................................. 53
6.7 Backup of settings.................................................................................... 53
7 Technical data.................................................................................... 55
7.1 Dimensional drawings.............................................................................. 55
7.1.1 Dimensional drawing of sample conditioning........................ 55
7.1.2 Dimensional drawing of distribution unit............................... 56
7.1.3 Dimensional drawing of analyzer............................................ 57
7.1.4 Dimensional drawing of sampling probe................................ 58
7.1.5 Sample gas line, heated.......................................................... 58
7.2 Gas flow diagram...................................................................................... 59
7.3 Measuring parameters............................................................................. 61
7.4 Ambient conditions................................................................................... 61
7.5 Sample gas conditions............................................................................. 62
7.6 Design as wall enclosure.......................................................................... 62
7.7 Sample gas line, heated........................................................................... 63
7.8 Interfaces and protocols.......................................................................... 63
7.9 Energy supply............................................................................................ 64
7.10 Emissions.................................................................................................. 65
7.11 Torques for screw fittings......................................................................... 65
7.12 Tube connections...................................................................................... 66
CONTENTS
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7.13 Sample gas conditions............................................................................. 66
CONTENTS
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1 About this document
1.1 Function of this document
This document describes:
•Installation
•Initial start-up
•Operation via SOPAS ET
NOTICE
This Manual is only valid in combination with the MARSIC Operating Instructions.
1.2 Target group
This document is addressed to technicians (persons with technical understanding)
operating and maintaining the measuring system.
The technicians must have been trained on the device.
Requirements for the technician
•The technician must be familiar with the exhaust gas technology on the ship (over‐
pressure, toxic and hot flue gases) and be able to avoid hazards when working on
gas ducts.
•The technician must be familiar with handling compressed gas cylinders (test
gases).
•The technician must be able to avoid hazards caused by noxious test gases.
•Only allow an authorized electrician to work on the electrical system or electrical
subassemblies.
1.3 Further information
•“MARSIC200” Operating Instructions
•Sampling Probe Operating Instructions
•Instructions for laying the sample gas line
•Sample Gas Cooler Operating Instructions
•GMS800 BCU Operating Instructions
•GMS800 Technical Information
•Optional: MPR (Meeting Point Router) Operating Instructions
•System documentation (parts list, device data, wiring diagram, system-relevant
components)
1.4 Symbols and document conventions
1.4.1 Warning symbols
Table 1: Warning symbols
Symbol Significance
Hazard (general)
Hazard by voltage
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Symbol Significance
Hazard in potentially explosive atmospheres
Hazard by explosive substances/mixtures
Hazard by toxic substances
Hazards by noxious substances
Hazard by high temperature
Hazard for the environment/nature/organic life
1.4.2 Warning levels / Signal words
DANGER
Risk or hazardous situation which will result in severe personal injury or death.
WARNING
Risk or hazardous situation which could result in severe personal injury or death.
CAUTION
Hazard or unsafe practice which could result in less severe or minor injuries.
Notice
Hazard which could result in property damage.
Note
Hints
1.4.3 Information symbols
Table 2: Information symbols
Symbol Significance
Important technical information for this product
Important information on electric or electronic functions
ABOUT THIS DOCUMENT 1
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2 Installation
2.1 Gas supply terminology
Definition of the gases used:
•Zero gas: Gas used to adjust the zero point. Instrument air or nitrogen (N2).
•Span gas: Gas used to adjust the upper measuring range value.
•Test gas: Generic term for zero and span gas.
•Instrument air: Clean compressed air.
Quality of gases: see "Sample gas conditions", page 66.
2.2 Installation information
2.2.1 Power supply information
The operator is responsible for correct laying and connection of the electric lines.
WARNING
Danger to life by electric voltage
bOnly allow an authorized electrician to work on the electric system
ATTENTION
Observe 115 V or 230 V versions.
The following subassemblies have a 115 V or 230 V version:
•Sample gas line
•Sample gas pump (in distribution unit)
•Cooler (in sample conditioning)
•Analyzer
Check that the voltage on the type plate matches the power supply.
When selecting and laying the electric lines for power supply, observe the technical
data (see "Energy supply", page 64) and the applicable local standards and guide‐
lines.
2.2.2 Notes on the gas supply
The operator is responsible for the correct laying of the sample gas lines.
ATTENTION
Risk of contamination of the analyzer by unclean instrument air.
bOnly use instrument air corresponding to the prescribed specification (see Techni‐
cal Data).
bInstall a suitable instrument air conditioning when necessary.
Gas Quality Inlet pressure Flow rate
Instrument air Particle size max. 1 μm
Oil content max. 0.1 mg/m3
Max. +300 hPa Typically 60 l/h
Zero point gas Nitrogen 5.0 Max. +300 hPa Typically 60 l/h
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Gas Quality Inlet pressure Flow rate
Span gas External span gas
Precision: ± 2 %
Concentration: 80% ... 100%
of measuring range
The span gas must comply
with the specifications of the
standards to be applied (e.g.,
MARPOL Annex VI)
Max. +300 hPa Typically 60 l/h
Flow plan see "Gas flow diagram", page 59
Dimension of connections of PTFE tubes: DN4/6.
The operator is responsible for the correct laying of the sample gas lines.
Observe the enclosed information concerning the laying of the heated sample gas line.
CAUTION
The PTFE tubes are susceptible to kinks.
bLay PTFE tubes in large arcs and plan a kink protection as necessary.
bObserve the clearances when fitting the enclosures: see "Dimensional drawings",
page 55.
2.2.3 Tube screw fitting
Swagelok screw fitting
bPush the tube up to the stop in the tube
screw fitting.
Turn the cap nut finger-tight.
bDuring initial assembly: Hold the fitting
bolt steady and tighten the cap nut with
1 1/4 revolutions.
bDuring refitting: Tighten the cap nut to
the previous position (the resistance
increases noticeably) and then slightly
tighten.
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Plastic fitting
Figure 1: Hose fitting
1Screw-in piece
2Clamping ring
3Knurled nut
4Hose
bPlace the knurled nut and the clamping ring on the hose.
Observe the location of the clamping ring (see drawing).
bPlace the hose on the screw-in piece.
bTurn the knurled nut hand-tight.
Push-in fitting pneumatic
1Retaining ring
bInserting the tube: Push the tube in.
bRemoving the tube: Press the retaining ring
in and pull the tube out.
2.3 Scope of delivery
Please see the delivery documents for the scope of delivery.
2.4 Provision by operator
To be provided by operator:
•Fixing accessories of enclosures (dowels, screws, etc.)
•PTFE tubes and screw fittings: Depending on order
•Grounding conductor for analyzer
•Fixing accessories for heated sample gas line
•Fixing accessories for PTFE tubes
•Nitrogen or instrument air as zero gas: Observe the required quality: see "Sample
gas conditions", page 66
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2.5 Installation overview
NOTE
Gas flow diagram see "Gas flow diagram", page 59
7
7
8
9
1
ß
2
3
3
4
5
5
6
àà
á
â
ã
ä
Figure 2: Installation - overview
Red Power supply
Blue and green Signal line
Yellow PTFE gas line
1Heated sampling probe with:
•Sampling tube
•Sample gas filter
•Backflushing
2Heated sample gas line, sampling probe - sample conditioning:
•Sample gas
•Instrument air/test gas (optional)
3Lines, sampling probe - sample conditioning
•Power supply of the sampling probe
•Signal line
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4Sample conditioning with:
•Sample gas cooler
•Solenoid valve for feeding instrument air/test gas to the sampling probeTest gas feed
5Gas inlets of sample conditioning:
•Instrument air to backflush the probe
•Only possible for measuring point 1: Test gas for adjustment via probe (optional)
6Unheated sample gas line, sample conditioning - distribution unit
7Lines, sample conditioning - distribution unit:
•Power supply of sample conditioning
•Signal line
8Distribution unit with:
•Power supply, complete system with central power distribution
•System fuses
•Main switch
•“Stand-by” switch
•Flow indicator
•Sample gas fine filter
•Water trap
•Sample gas pump
•Sample gas valve (test gas feed optional)
•Measuring point switchover (for 2 ... 4 measuring points)
•Bypass pump (for 2 ... 4 measuring points)
9Inlet for central power supply for the complete system
•The distribution unit provides electrical power for all system modules.
ßUnheated sample gas line from distribution unit to analyzer
àLines, distribution unit - analyzer:
•Analyzer power supply
•Signal lines
áAnalyzer
•Control unit
•Measuring modules:
°Gas module (flow, humidity and pressure)
°DEFOR (NO, NO2 and SO2)
°FINOR (CO2)
°OXOR (O2), option
•Analog and digital interfaces
•Ethernet
âSample gas outlet
ãTest gas inlet
Test gas connection during adjustment
äCondensate outlet
åSignal lines/Ethernet to periphery
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2.5.1 System layout for 1 ... 4 measuring points
1 measuring point
Red Power (3x1.5; Order no: 6056215)
Blue Signal (4x0.75; Order no: 6056229)
Green Signal (7x1.5; Order no: 6056230)
Yellow PTFE line (4/6; Order no: 5310243)
2 measuring points
Red Power (3x1.5; Order no: 6056215)
Blue Signal (4x0.75; Order no: 6056229)
Green Signal (7x1.5; Order no: 6056230)
Yellow PTFE line (4/6; Order no: 5310243)
INSTALLATION 2
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3 measuring points
Red Power (3x1.5; Order no: 6056215)
Blue Signal (4x0.75; Order no: 6056229)
Green Signal (7x1.5; Order no: 6056230)
Yellow PTFE line (4/6; Order no: 5310243)
4 measuring points
Red Power (3x1.5; Order no: 6056215)
Blue Signal (4x0.75; Order no: 6056229)
Green Signal (7x1.5; Order no: 6056230)
Yellow PTFE line (4/6; Order no: 5310243)
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2.6 Checklist for mechanical and electrical installation
NOTE
The circuit diagrams shown in this Chapter are also available in larger format in the sys‐
tem documentation..
2.6.1 Installing the enclosure
Table 3: Installing the enclosure
Enclosure Reference
Installation of sampling probe see "Installing the sampling probe", page 21
Installation of sample conditioning see "Fitting the sample conditioning", page 24
Installation of distribution unit see "Installing the distribution unit", page 27
Installation of analyzer see "Fitting the analyzer", page 34
Optional: Installation of MPR see enclosed “MPR Operating Instructions”
2.6.2 Laying and connecting the gas lines
Table 4: Connecting gas lines
1Gas line Connection
2Heated sample gas line: From sampling probe
to sample conditioning
Sampling probe: see chapter 2.7
Sample conditioning: see chapter 2.9.2
6Sample gas line: From sample conditioning to
distribution unit
Sample conditioning: see chapter 2.9.2
Distribution unit: see chapter 2.10.2
ßSample gas line: From distribution unit to ana‐
lyzer
Distribution unit: see chapter 2.10.2
Analyzer: see chapter 2.11.2
âAnalyzer sample gas outlet Analyzer: see chapter 2.11.2
5Instrument air feeding to sample conditioning Sample conditioning: see chapter 2.9.2
5Test gas feeding to sample conditioning
(optional)
3Instrument air feeding from sample condition‐
ing to sampling probe (optional)
Sample conditioning: see chapter 2.9.2
Sampling probe: see chapter 2.7
ãZero gas feeding to distribution unit Distribution unit: see chapter 2.10.2
äSample conditioning condensate outlet Sample conditioning: see chapter 2.9.2
1Numbering see "Installation overview", page 11
INSTALLATION 2
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2.6.3 Lay and connect the electric lines between sampling probe with sample conditioning and distribu‐
tion unit
MULTI version distribution unit for two to four measuring points
To sampling Probe (Power) Marine Line (3x1,5) 6056215
Preparation Unit (UM1) Distribution unit (UM5)
10 13 14 15
1 4 7
1 2
14 18
1 2 3
Alarm Valve KK10 Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21 XD61 XD2
To distributor unit (Power)
Marine Line (3x1,5) 6056215
To distributor unit (Signal)
Marine Line (4x0,75) 6056229
Power +24V
XD1
DI 1 0V control
2
2
gy
3
3
gy bu
4
4
bu bu
5
5
6
6
gnye
7
7
gnye
8
8
gnye
9
9
1
1
gy
10
10
gy gy
11
11
gy
12
12
gy
13
13
gy
14
14
gy
15
15
PE L N
Line 1
Distribution unit
(see next Page for details)
UM1
UM5
BQ1
UC1
sample gas line
UM1
junction box
UM5
XD2XD21 XD61
All cable diameters are proposals! The customer must check this diameters! Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.
WD3 WD6
WD2
WD1
Preparation Unit (UM2) Distribution unit (UM5)
10 13 14 15
1 4 7
3 4
15 19
1 2 3
Alarm Valve KK10 Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21 XD61 XD2 Power
+24V
XD1
DI 2 0V control
Line 2
XD1
Preparation Unit
L PEN
PE L N
Preparation Unit (UM3) Distribution unit (UM5)
10 13 14 15
1 4 7
5 6
16 20
1 2 3
Alarm Valve KK10 Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21 XD61 XD2 Power
+24V
XD1
DI 3 0V control
Line 3
4 5
5 4
To sampling Probe (signal) Marine Line (4x0,75) 6056229
Preparation Unit (UM4) Distribution unit (UM5)
10 13 14 15
1 4 7
7 8
17 21
1 2 3
Alarm Valve KK10 Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21 XD61 XD2 Power
+24V
XD1
DI 4 0V control
Line 4
Connection of the sample preparation is always the same
5...15m
54
L
2
N
36
200W 200W
PE
1
PE
rdbu
KK10
A
EC1
IN
rd
bu
13
-EC1
x1 x2
-KK10
Figure 3: Wiring diagram
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SINGLE version distribution unit for one measuring point
Preparation Unit
L PEN
PE L N
4 5
5 4
To sampling Probe (signal) Marine Line (4x0,75) 6056229 To sampling Probe (Power) Marine Line (3x1,5) 6056215
Preparation Unit (UM1) Distribution unit (UM5)
10 13 14 15
1 4 7
1 2
14 18
1 2 3
Alarm Valve KK10 Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21 XD61 XD2
To distributor unit (Power)
Marine Line (3x1,5) 6056215
To distributor unit (Signal)
Marine Line (4x0,75) 6056229
Power +24V
XD1
DI 1 0V control
2
2
gy
3
3
gy bu
4
4
bu bu
5
5
6
6
gnye
7
7
gnye
8
8
gnye
9
9
1
1
gy
10
10
gy gy
11
11
gy
12
12
gy
13
13
gy
14
14
gy
15
15
XD1
PE L N
Line 1
UM1
UM5
BQ1
UC1
UM1
junction box
UM5
XD2XD21 XD61
All cable diameters are proposals! The customer must check this diameters! Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.
WD3 WD6
WD2
WD1
Connection of the sample preparation is always the same
5...15m
sample gas line
Distribution unit
(see next Page for details)
54
L
2
N
36
200W 200W
PE
1
PE
rdbu
KK10
A
EC1
IN
rd
bu
13
-EC1
x1 x2
-KK10
Figure 4: Wiring diagram
INSTALLATION 2
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Line Connection
Power supply from distribution unit to sample conditioning Distribution unit: see "Electrical installation of distribution
unit", page 31
Sample conditioning: see chapter 2.9.3
Power supply from sample conditioning to sampling probe Sample conditioning: see chapter 2.9.3
Sampling probe: see chapter 2.7
Status signals between analyzer and sample conditioning Distribution unit: see "Electrical installation of distribution
unit", page 31
Sample conditioning: see chapter 2.9.3
Status signals from sampling probe to sample conditioning Sampling probe: see chapter 2.7
Sample conditioning: see chapter 2.9.3
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2.6.4 Lay and connect the electric line between distribution unit and analyzer
MULTI version distribution unit for two to four measuring points
XD61
Analog Signals
supplyes by customer
All cable diameters are proposals! The customer must check this diameters! Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.
MARSIC200 Analyzer
Status Signals
supplyes by customer
WD1
UM1
UM5
BQ1
WD4
WD6
WD2 WD3 WD5
WD7
Marine Line (7x1,5) 6056230 Marine Line (3x1,5) 6056215 Marine Line (7x1,5) 6056230 Marine Line (7x1,5) 6056230
3 5 6 7 8 9
1-X3
State SP 1 0V State SP 2 State SP 3 State SP 4 Standby
SP2
X X X
1 2 4 7 10
1-X5
bypass pump sample gas pump Purge gas Test gas
1 4 7 10
2-X4
MP1 Bypass (KF4) MP2 Bypass (KF5) MP3 Bypass (KF6) MP4 Bypass (KF7)
1 4 7 10
2-X5
MP1 Active (KF8) MP2 Active (KF9) MP3 Active (KF10) MP4 Active (KF11)
24V*
SP3
SP4
SP1
X X X X X X X X X X X X X X X X
Analyzer (BQ1)
L NX
X X X
X X
X X X
X X X
XXX XX XX X
X
XXX XX XX X
X X
X
XXX XXX X X X
X X
X X X
X X
1-X5
2
5
8
11
2-X4
2
5
8
11
2-X5
2
5
8
11
SP1...SP4
X X X X X X X X X X X X X X X X
External Power supply
supplyes by customer
distributor unit
XD61
XD2
XD21
XD1
1 2 3 4 5 6
XD61
1 2 3 4 5 6 7 8 9
10 11 12 13
Distribution unit (UM5)
4 5 6
XD2
5
5N
5PE
SP1 SP2...SP4
State SP 1 0V State SP 2 State SP 3 State SP 4 Standby bypass pump sample gas pump Purge gas Test gas MP Bypass (KF4) MP2 Bypass (KF5) MP3 Bypass (KF6) MP4 Bypass (KF7) MP1 Active (KF8) MP2 Active (KF9) MP3 Active (KF10) MP4 Active (KF11) 24V*
XD62
* connect 24V at 1-X5; 2-X4 and 2-X5 according to the wiring diagram
24V+
/1-X5
PE
Figure 5: Wiring diagram
INSTALLATION 2
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SINGLE version distribution unit for one measuring point
XD61
Analog Signals
All cable diameters are proposals! The customer must check this diameters! Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.
MARSIC200 Analyzer
Status Signals
supplyes by customer
WD1
UM1
UM5
BQ1
WD4
WD6
WD2 WD3 Marine Line
(7x1,5) 6056230 Marine Line (3x1,5) 6056215
supplyes by customer
3 5 9
1-X3
Status SP1 0V Standby
2 10
1-X5
sample gas pump Purge gas
Analyzer (BQ1)
L N
1-X5
2
5
8
11
X X X X
24V*
7
Test gas
1
External Power supply
supplyes by customer
distributor unit
XD61
XD2
XD21
XD1
1 2 3
XD62
* connect 24V at 1-X5 according to the wiring diagram
Distribution unit (UM5)
4 5 6
XD2
5
5N
5PE
SP1 SP2...SP4
Status SP1 0V Standby
1 2 3
sample gas pump Purge gas Test gas 24V*
4
XD61
24V+
/1-X5
PE
Figure 6: Wiring diagram
2 INSTALLATION
20 T E C H N I C A L I N F O R M A T I O N | MARSIC200 8017324/15A2/V6-0/2019-10 | SICK
Subject to change without notice