SICK PGT-08-S User manual

OPERATING INSTRUCTIONS
PGT-08-S@SOPAS
Original operating instructions for Programming Tool PGT-08-S@SOPAS
Programming Tool for Encoders
en

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Described product PGT-08-S@SOPAS
Manufacturer SICK STEGMANN GmbH
Dürrheimer Strasse 36
78166 Donaueschingen, Germany
Phone: [phone]
Fax: [phone]
Website: http://www.sick.com/
E-mail: inf[email protected]
Legal information This work is protected by copyright. The rights governed by this copyright remain
reserved for SICK STEGMANN GmbH. Reproduction of this document or parts of this
document is only permissible within the limits of the legal determination of Copyright
Law.
Any amendment, abridgment, or translation of this document is prohibited without
the express written consent of SICK STEGMANN GmbH.
The trademarks stated in this document are the property of their respective owner.
© SICK STEGMANN GmbH. All rights reserved.
Original document This document is an original document from SICK STEGMANN GmbH.

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Contents
1 About this document .......................................................................................4
1.1 Purpose of this document..........................................................................................4
1.2 Target audience..........................................................................................................4
1.3 Information depth.......................................................................................................4
1.4 Symbols used .............................................................................................................4
1.5 Associated documents...............................................................................................4
1.6 General safety notes ..................................................................................................5
1.7 PGT-08-S hardware and SOPAS product combination.............................................5
1.7.1 Correct use..................................................................................................6
1.7.2 Foreseeable misuse ...................................................................................6
2 Installation ........................................................................................................7
2.1 Installing SOPAS ......................................................................................................... 7
2.2 Updatingdeviceles(SDD) .......................................................................................8
3 Overview of SOPAS ..........................................................................................9
3.1 Interface......................................................................................................................9
3.2 Icons..........................................................................................................................11
3.2.1 SOPAS basic view .....................................................................................11
3.2.2 SOPAS device view ...................................................................................11
3.3 Creating and managing projects .............................................................................11
4 Connecting and programming the encoder .............................................. 12
4.1 PGT-08-S hardware ..................................................................................................12
4.2 Connecting PGT-08-S hardware and encoder/connection to PC ..........................12
4.3 Setting up the encoder ............................................................................................14
4.4 Preparing the working area......................................................................................16
4.5 Programming absolute encoders ............................................................................17
4.6 Programming incremental encoders.......................................................................20
4.7 Importing/exporting encoder data (.txt)..................................................................22
4.7.1 Importing encoder data............................................................................22
4.7.2 Exporting encoder data............................................................................22
4.8 Loading/saving encoder data (*.sopas) .................................................................23
4.8.1 Loading encoder data ..............................................................................23
4.8.2 Saving encoder data.................................................................................23
4.9 Programming additional encoders..........................................................................24
4.9.1 Programming an encoder from the same product family (cloning).......24
4.9.2 Programmingencodersfromadierentproductfamily........................24
5 Appendix......................................................................................................... 25
5.1 PGT-08-S@SOPAS technical data ............................................................................25
5.2 SOPAS system requirements ...................................................................................25
5.3 Accessories...............................................................................................................26
5.4 Connection diagrams ...............................................................................................27
5.5 Care and disposal.....................................................................................................31

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1 About this document
Read these operating instructions carefully before you commission the PGT-08-S hard-
ware and use the SOPAS software.
1.1 Purpose of this document
These operating instructions provide a description of the commissioning and use of pro-
gramming tool PGT-08-S hardware and the installation and use of the SOPAS software
for programming encoders.
1.2 Target audience
Theseoperatinginstructionsareintendedforstawithtechnicaltrainingwhocarryout
programming of programmable encoders from SICK Stegmann GmbH. They assume
an appropriate level of knowledge for the use of software and electrical engineering in
general.
1.3 Information depth
These operating instructions contain information about the PGT-08-S@SOPAS on the
following topics:
−Product description
−Commissioning and programming
Technical knowledge is also required which is not provided in this document.
Additional information on the PGT-08-S@SOPAS can be found online at
www.sick.com.
1.4 Symbols used
Icon Meaning
The symbol indicates a hazardous point where the product can be dam-
aged by improper handling.
This symbol refers to a hazardous point due to electrical charge which
can damage the product.
Thissymbolprexesanotecontainingimportantadditionalinforma-
tion.
1.5 Associated documents
Follow the current assembly instructions and note the current product information for
the device you wish to program before starting the task.

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1.6 General safety notes
CAUTION
Risk of damage due to incorrect adapter cable!
The programming tool must only be used with the designated adapter cables (see
page 26). Other adapter cables are not permitted. Otherwise, this could result in
damage to the programming tool or the encoder.
CAUTION
Risk of damage!
The programming tool must only be used with SICK Stegmann GmbH encoders. Using
other encoders could damage the programming tool and/or the encoder itself.
CAUTION
Risk of damage due to incorrect adapter cable!
Always use the correct adapter cable or the correct spring terminal block connections.
Otherwise, the programming tool and/or encoder will be damaged.
CAUTION
Risk of damage due to electrical charging!
When connecting an encoder, make sure you are grounded. Static charges can damage
the programming tool and/or the encoder.
CAUTION
Risk of damage!
The programming tool is supplied with voltage exclusively via the USB interface. Under
no circumstances an external voltage supply should be connected! The connection of
an external voltage supply damages the programming tool, the encoder and the
connected PC.
1.7 PGT-08-S hardware and SOPAS product combination
The combination of the PGT-08-S hardware and SOPAS allows the user to quickly and
ecientlyprepareprogrammableSICKStegmannGmbHencodersforuseorcarryout
congurations.
For this purpose, the PGT-08-S hardware is connected to a computer via a USB connec-
tion, so that the interface of the encoder concerned can be read out or reprogrammed.
Bothincrementalandabsoluteencoderscanbeconnectedeasilyviadierentadapter
cables or the spring terminal block.
The SOPAS development environment integrates the programming environment for the
PGT-08-S hardware.
A suitable adapter cable is also required for use (see page 26).

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1.7.1 Correct use
ProgrammingtoolPGT-08-S@SOPASisusedtoprogramandcongureSICKStegmann
GmbH encoders.
Correct use also means using a suitable adapter cable or the correct connection to the
spring terminal block. The connection diagrams in the appendix of these instructions
must be observed in this case (see page 27). You must also pay attention to the data
sheets of the encoders used.
The USB interface of the PGT-08-S hardware is designed solely for direct connection to
a computer. USB hubs or extensions should not be used.
The programmable encoders must be connected directly to an adapter cable or the
spring terminal block. An extension cable must not be connected in between.
The SOPAS software is designed for use on a Windows®PC. Other operating systems or
virtual machines are not supported.
1.7.2 Foreseeable misuse
If the pin assignment on the spring terminal block is not observed or an incorrect
adapter cable is used, the connected encoder will be damaged.
Disconnecting the connection to the encoder prematurely can cause data loss and
damage to the encoder.
Connecting the programming tool to USB hubs, USB extensions, or other long signal
lines may also cause data loss and damage to the encoder.
InstallingandusingSOPASoncomputersthatdonotmeetthespecicationsgivenin
the appendix (see page 25) may lead to data loss or malfunctions.

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2 Installation
2.1 Installing SOPAS
Note:
If you are using SOPAS ET already, information on how to prepare SOPAS ET for use
withthePGT-08-Sprogrammingtoolcanbefoundin"Updatingdeviceles"(see
page 8).
Note:
During the SOPAS installation, you may see user account control messages and
messagesfromanti-virusprograms.Conrmthesemessagesorcontactyoursystem
administrator if you are uncertain about them.
In many companies, the installation of software products is subject to restrictions. If
this is the case, contact your system or network administrator before proceeding with
the installation.
1. OpenthefoldercontainingthesavedSOPASinstallationle.
2. Run the SETUP.EXEle.
3. Select the required installation language.
4. Follow the instructions in the installation wizard.
A shortcut is created during the installation.

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2.2 Updating device les (SDD)
2.2.1 Updating via the internet
Note:
Toupdatethedeviceles(*.SDD),youneedaninternetconnectionandtheoptionto
download data from www.my-sick.com.
To enable this option, www.my-sick.commustbepermittedbyyourcompany'srewall.
Contact your network administrator about this.
1. Start SOPAS.
2. Open the DEVICE CATALOG by clicking on the corresponding quick selection tab.
Note:
IfyouarealreadyusingSOPAS,checkwhethertheSDDlesareuptodate.Ifneces-
sary,uninstallthedevicelesfortherelevantencoderssothatyoucanreplacethem
for use with PGT-08-S@SOPAS.
Moredetailedinformationonuninstallingdevicelescanbefoundintheonlinehelp
(F1 key).
3. Click the button.
4. Click on INSTALL.
5. Select FROM SICK.COM.
6. Follow the instructions in the installation wizard.
2.2.2 Updating via data card
1. Downloadthedevicelefromwww.my-sick.com and save it to a data card.
2. Start SOPAS.
3. Open the DEVICE CATALOG by clicking on the corresponding quick selection tab.
Note:
IfyouarealreadyusingSOPAS,checkwhethertheSDDlesareuptodate.Ifneces-
sary,uninstallthedevicelesfortherelevantencoderssothatyoucanreplacethem
for use with PGT-08-S@SOPAS.
Moredetailedinformationonuninstallingdevicelescanbefoundintheonlinehelp
(F1 key).
4. Click the button.
5. Click on INSTALL.
6. Select FROM DISK.
7. Click BROWSE...andnavigatetothedevicele(.sdd)onthedatacard.
8. Follow the instructions in the installation wizard.

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3 Overview of SOPAS
SOPASisasoftwareplatformforconguringandvisualizingsensorsmadebytheSICK
Group. Encoder programming has been integrated into this proven software platform to
increaseeciencyandexibilitywhenmanagingencoders.
Existingencodercongurationsfromprevioustoolscanbetransferredtotheplatform
quickly and easily.
These instructions will mainly refer to the functions required for programming encoders.
Additional information on SOPAS and its functions can be found in the online help (F1
key).
3.1 Interface






SOPAS basic view
No Description
1 Menu bar
2 Icons (quick access toolbar)
3 Project view
4Congurationtoolbar
5 Working area
6 Quick selection tabs

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





SOPAS device view
No Description
1 Menu bar
2 Icons (quick access toolbar)
3 Encoder overview
4 Working area
5 Context help
6 Status bar
Note:
A detailed description of the individual areas and functions of SOPAS can be found via
the SOPAS help function (F1 key).

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3.2 Icons
Icons allow for easy access to important functions in SOPAS.The most important icons
are shown here with a brief description.
3.2.1 SOPAS basic view
Icon Meaning
Open an existing project
Create a new project
Save the project
3.2.2 SOPAS device view
Icon Meaning
Print
Login to device
Logout from device
Write all parameters to device
Read from device
Save permanent
Help
3.3 Creating and managing projects
Projectsformthebasisforsensorvisualizationandconguration.
Task Procedure
Creating a project Click on the CREATE NEW PROJECT button.
SOPAS is always started with an empty project.
Renaming a project Select PROJECT in the main menu and choose PROJECT PROPERTIES….
Enter a new name for the project.
Protecting a project Select PROJECT in the main menu and choose PROJECT PROPERTIES….
Enterthepasswordfortheproject,thenenteritagaintoconrmit.
Saving a project Click on the SAVE or SAVE AS button.
Opening a project Click on the OPEN PROJECT button and select a project which has been
previously saved.

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4 Connecting and programming the encoder
4.1 PGT-08-S hardware
A
A
DATA
A
DATA
B
SET
B
V/R
US
CLK
Z
CLK
Z
GND
1
2
3
No Description
1 Cable with USB connection for connecting to PC/laptop
2 Spring terminal block (for encoders with a cable outlet)
3CablewithSUB-Dconnection(9-pin)forconnectingtoencoder-specicprogramming
cables (for encoders with connector)
4.2 Connecting PGT-08-S hardware and encoder/connection to PC
CAUTION
Risk of damage due to incorrect adapter cable!
The programming tool must only be used with the designated adapter cables (see
page 26). Other adapter cables are not permitted. Otherwise, this could result in
damage to the programming tool and/or the encoder.
1. Connect the encoder to the associated cable (see page 26).
2. Connect the cable to the PGT-08-S hardware (see page 27).
3. Connect the PGT-08-S hardware to your PC using a USB port.
Note:
The USB interface of the PGT-08-S hardware is designed solely for direct connection to
a computer. USB hubs or extensions should not be used.

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CAUTION
Risk of damage!
The programming tool is supplied with voltage exclusively via the USB interface. Under
no circumstances an external voltage supply should be connected! The connection of
an external voltage supply damages the programming tool, the encoder and the
connected PC.

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4.3 Setting up the encoder
1. Create a new project (see page 11).
2. Connect the PGT-08-S hardware with the connected encoder to the PC.
3. Click the button.
CAUTION
Risk of damage due to incorrect adapter cable!
The programming tool must only be used with the designated adapter cables (see
page 26). Other adapter cables are not permitted. Otherwise, this could result in
damage to the programming tool and/or the encoder.
4. Oncetheencoderisfound,conrmthatthecorrectcableisconnected.

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5. Click on CABLE CORRECT if the correct encoder has been detected and the right cable
is connected. Otherwise click on CABLE NOT CORRECT to search again.
The encoder is added to the project.
Note:
If multiple devices are connected, double-click the desired device in the device list.
Note:
Information on the correct cables can be found in the appendix of these operating
instructions (see page 26).

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4.4 Preparing the working area
1. Select the connected encoder in the project view.
2. Double-click the encoder image or click on the triangle symbol and then select
OPEN DEVICE WINDOW... to open the available views.
3. Double-click on a view to open it in the working area.
Example:
Note:
To switch between the open views, click on the tabs in the working area.
Note:
Use a divided view (see online help) to display multiple views next to or above one
another.Thetabscanbemovedtothedierentpartsofthewindowusingdrag&drop.

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4.5 Programming absolute encoders
Note:
Only encoders with the type codes listed in chapter 5.1 can be programmed (see
page 25).
bOpen the PROGRAMMING and POSITION INSTRUMENT views in the working area.
Programmable values and output values are shown in the two views according to the
encoder type used.
Note:
A brief explanation of the color values for the individual bits can be found in the SOPAS
context help.

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Youcandenethefollowingparametersduringprogramming:
Parameter AFS60B-xxPxxxxxxx AFS60A-xxPxxxxxxx AFM60B-xxRxxxxxxx AFM60A-xxRxxxxxxx AFM60B-xxSxxxxxxx AFM60A-xxSxxxxxxx AFM60B-xxPxxxxxxx AFM60A-xxPxxxxxxx AHS36A-xxPxxxxxxx AHM36A-xxPxxxxxxx Description
Operation
mode
– – – Binary
Non-binary
Binary
Non-binary
Round Axis
Denestheoperatingmode
and the relevant available
scaling parameters.
Steps per revo-
lution
B: 1 to
32768
A: 1 to
262144
B: 1 to
32768
A: 1 to
262144
B: 1 to
32768
A: 1 to
262144
1 to 16384 1 to 16384 Denesthenumberofsteps
per revolution.
Number of
revolutions
–4096xed,
not program-
mable
4096xed,
not program-
mable
– 1 to 4096 Denesthenumberofrevo-
lutions.
Parameters
Round Axis
function
––––XNumber of revolutions Nu-
merator:
Denesthenumeratorforthe
number of revolutions.
Number of revolutions De-
nominator:
Denesthedenominatorfor
the number of revolutions.
Total measuring range:
Denesthetotalnumberof
steps possible across the
number of revolutions.
Move SSI posi-
tion bits
– – – X X The arrow buttons can be
used to move the SSI position
bits.
Thisallowsdierent
SSI formats to be implement-
ed, such as right-aligned,
left-aligned, or tree array.
A description of the color
values for the individual bits
can be found in the SOPAS
context help.
Counting direc-
tion (CW/CCW/
External)
XXXXXDenesthedirectionofrota-
tion according to the shaft.
CW = clockwise.
CCW = counter-clockwise.
External = setting via pin/
wire.
SSI-Code Type – – – Gray
Binary
Gray
Binary
DenestheSSIcodetype
for outputting the absolute
position.

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Parameter AFS60B-xxPxxxxxxx AFS60A-xxPxxxxxxx AFM60B-xxRxxxxxxx AFM60A-xxRxxxxxxx AFM60B-xxSxxxxxxx AFM60A-xxSxxxxxxx AFM60B-xxPxxxxxxx AFM60A-xxPxxxxxxx AHS36A-xxPxxxxxxx AHM36A-xxPxxxxxxx Description
Position Error
Bit
–––xed
directly
added
xed
directly
added
Denesthepositionoftheer-
rorbit.Choosebetweenxed
or directly added (the error
bit is transmitted immediately
after the last position bit).
Preset Position X X X X X Assigns the entered preset
position to the current shaft
position.
SSI Mode – – – synchronous
asynchro-
nous
synchronous
asynchro-
nous
Deneswhetherpositionsare
formed regardless of the mas-
ter clock (asynchronous) or
synchronously to the master
clock.
Electrical inter-
face TTL/HTL
– X – – – Denestheoutputinterface
for the incremental signals.
Reset to factory
settings
X X X X X Resets all parameters to
the factory settings of the
encoder.
bAfter programming, print ( ) a label with the programmed data and
stick it onto the encoder.
This means that the settings with which the encoder is being used are visible from
the outside.
Standard labels are suitable for printing.
Note:
Data entered is written to the encoder immediately and directly as long as this has not
beenalteredintheSOPASconguration(seeonlinehelp).

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4.6 Programming incremental encoders
Note:
Only encoders with the type codes listed in chapter 5.1 can be programmed (see
page 25).
bOpen the PROGRAMMING and POSITION views in the working area.
Programmable values and output values are shown in the two views according to the
encoder type used.