SICK MAX30N User manual

OPERATING INSTRUCTIONS
MAX®
Linear encoder

Product described
MAX® linear encoder
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2O P E R A T I N G I N S T R U C T I O N S | MAX®8022793/1EFT/2021-12-15 | SICK
Subject to change without notice

Contents
1 About this document........................................................................ 6
1.1 Purpose of this document........................................................................ 6
1.2 Target audience........................................................................................ 6
1.3 Further information................................................................................... 6
1.4 Symbols and document conventions...................................................... 6
1.4.1 Warning levels and signal words............................................. 6
1.4.2 Information symbols................................................................ 6
2 Safety information............................................................................ 7
2.1 General notes............................................................................................ 7
2.2 Intended use............................................................................................. 7
2.2.1 Purpose of the device.............................................................. 7
2.3 Responsibility of user............................................................................... 7
3 Product description........................................................................... 9
3.1 Device variants......................................................................................... 9
3.2 Product identification............................................................................... 9
3.3 Construction and function........................................................................ 10
4 Mounting............................................................................................. 12
4.1 Preparation and installation of the encoder........................................... 12
4.2 Installation cavity for encoder housing................................................... 15
4.2.1 Installation cavity in cylinder base.......................................... 15
4.2.2 Insertion chamfer.................................................................... 16
4.2.3 Bore hole for M12 male connector system and cable gland 18
4.2.4 Bore hole for the retaining screw............................................ 21
4.3 Installation cavity for the piston and piston rod..................................... 23
4.3.1 Bore hole for piston................................................................. 23
4.3.2 Piston rod bore hole................................................................ 23
4.4 Encoder installation.................................................................................. 24
4.4.1 Mounting in the cylinder.......................................................... 24
4.4.2 Mounting M12 male connector system................................. 26
4.4.3 Mounting cable gland.............................................................. 27
4.5 Installation of position magnet................................................................ 28
4.6 Cylinder design......................................................................................... 29
4.7 Cylinder handling after encoder installation........................................... 29
4.7.1 Washing and drying the cylinder............................................. 29
4.7.2 Electrostatic painting of the cylinder...................................... 30
5 Electrical installation........................................................................ 31
5.1 Electrical connection................................................................................ 31
5.1.1 Connection diagram, pin assignment for 4-pin M12 male
connector................................................................................. 31
5.1.2 Connection diagram, pin assignment for 5-pin M12 male
connector................................................................................. 31
CONTENTS
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5.1.3 Connection diagram - cable or single strands....................... 31
5.1.4 Connection sequence.............................................................. 32
5.2 Connection diagram for vehicle electronics............................................ 32
6 Commissioning.................................................................................. 34
6.1 Tolerance considerations for the set point............................................. 34
6.2 Putting the encoder into operation.......................................................... 35
6.3 Select a suitable fuse............................................................................... 35
6.4 Set up the filter wiring - analog................................................................ 35
6.5 Power-up and output signal in the event of a fault................................. 35
6.6 Bus termination - digital........................................................................... 36
6.7 CAN bus protocols.................................................................................... 36
6.8 Communication objects........................................................................... 37
6.8.1 CANopen................................................................................... 37
6.8.2 SAE J1939................................................................................ 37
6.9 Configuration and system startup........................................................... 38
6.9.1 Configuring CANopen.............................................................. 38
6.9.2 Configuring SAE J1939........................................................... 40
6.9.3 System startup for CANopen................................................... 40
6.9.4 System startup for SAE J1939................................................ 41
6.9.5 Setting CANopen operating parameters................................ 41
6.9.6 Setting SAE J1939 operating parameters............................. 42
6.9.7 CANopen encoder data during operation............................... 42
6.9.8 SAE J1939 encoder data during operation............................ 43
6.9.9 CANopen error messages....................................................... 43
6.9.10 SAE J1939 error messages.................................................... 43
7 Maintenance...................................................................................... 44
7.1 Error table................................................................................................. 44
7.2 Checking the functioning of the encoder................................................ 44
7.3 Repairs...................................................................................................... 45
8 Transport and storage....................................................................... 46
8.1 Transport and storage conditions............................................................ 46
9 Decommissioning............................................................................. 47
9.1 Dismantling............................................................................................... 47
9.2 Disposal..................................................................................................... 47
10 Technical data.................................................................................... 48
10.1 MAX® Analog / PWM................................................................................ 48
10.2 MAX® Digital CANopen / SAE J1939...................................................... 51
10.3 Encoder dimensions................................................................................. 54
10.4 Position magnet dimensions.................................................................... 55
10.5 M12 flange dimensions........................................................................... 56
11 Annex.................................................................................................. 57
CONTENTS
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11.1 Accessories............................................................................................... 57
11.2 Specification of additional components................................................. 58
11.3 CE Declaration of Conformity................................................................... 59
CONTENTS
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1 About this document
1.1 Purpose of this document
In the following instructions, the MAX® linear encoder is referred to simply as “encoder”
or “device”.
These operating instructions describe:
•Device components
•Mechanical preparation of the device
•Electrical preparation of the device
•Necessary maintenance work for safe operation
1.2 Target audience
This document is intended for technicians (persons with technical expertise) tasked
with installing and maintaining the device.
These technicians must be trained on the device.
Only trained electricians are permitted to carry out work on the electrical system or
electrical assemblies.
1.3 Further information
•MAX® quickstart
•Technical information - interface description
MAX® product pages
•www.sick.com/MAX®
1.4 Symbols and document conventions
1.4.1 Warning levels and signal words
Important
Hazard which could result in property damage.
Note
Tips
1.4.2 Information symbols
Table 1: Information symbols
Icon Meaning
Important technical information for this product
Important information about electrical or electronic functions
1 ABOUT THIS DOCUMENT
6O P E R A T I N G I N S T R U C T I O N S | MAX®8022793/1EFT/2021-12-15 | SICK
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2 Safety information
2.1 General notes
Should humans be at risk, or operating equipment potentially be damaged in the event
of a malfunction or failure of the device, this must be prevented by means of suitable
protective devices, e. g., emergency shutdown systems.
If the device is not functioning correctly, it must be taken out of operation and secured
against unauthorized operation.
To guarantee proper operation of the device, please observe the following:
•Protect the device against mechanical stress during installation
•Do not open the device
•Connect the device with the correct polarity, supply voltage and control pulses
•Observe the permissible operating and ambient conditions for the device
•Regularly check the device for correct operation and document the results
2.2 Intended use
2.2.1 Purpose of the device
The MAX® linear encoder is designed for position measurements in mobile hydraulic
applications (e.g. in hydraulic cylinders) and can be used to control the hydraulic com‐
ponents of self-driving mobile machines. The rugged housing offers optimum protection
against dust, climatic influences, vibrations, surrounding media, as well as electrical
and magnetic fields.
The device is a component and must be connected to a suitable electronic control unit.
The MAX® linear encoder fulfills the requirements of the following EMC standards:
MAX30N:
•EN ISO 14982:2009 and EN ISO 13766-1:2018
MAX48N/MAX48A/MAXH1A/F1A:
•EN ISO 14982: 2009 / EN 13309: 2010 / EN ISO 13766-1:2018
•EN 61000-6-2: 2005 / EN 61000-6-3: 2011
2.3 Responsibility of user
Designated users
see "Target audience", page 6.
Correct project planning
•This document assumes that appropriate project planning has been carried out
before delivery of the device (e.g., based on the SICK application questionnaire),
and the device is in the required delivery state based on that planning (see
supplied system documentation).
bIf you are not certain whether the device corresponds to the state defined
during project planning or in the supplied system documentation, please
contact SICK Customer Service.
Special local conditions
In addition to the instructions in this Technical Information, follow all local laws, techni‐
cal rules and company-internal operating directives applicable at the respective device
installation location.
SAFETY INFORMATION 2
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Read the operating instructions
bRead and follow the operating instructions in this document
bFollow all safety notes
bIf there is anything you do not understand, please contact SICK Customer Service
Retention of documents
These operating instructions:
bMust be made available for reference.
bMust be conveyed to new owners.
2 SAFETY INFORMATION
8O P E R A T I N G I N S T R U C T I O N S | MAX®8022793/1EFT/2021-12-15 | SICK
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3 Product description
3.1 Device variants
The device is currently available in these variants:
MAX30N MAX48N MAX48A
Each device variant is available with the following interfaces and connection types:
Analog PWM Digital
M12 male connector, 4-pin
3-wire connecting cable
M12 male connector, 5-pin
Output signals
•Analog (current, voltage)
•PWM (pulse width [%] / frequency [Hz])
•Digital (CANopen, SAE J1939)
NOTE
See product pages of the MAX® www.sick.com/MAX® or:
•MAX48N product information: 8021725
•MAX48A product information: 8025847
•MAX30N product information: 8024964
3.2 Product identification
Type code
Table 2: Type code (example)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
M T X 4 8 N - 1 1 R 1 0 T T
Table 3: Type code description (example)
Position Meaning Description
1 Series M = Mobile
2 Technology A = Magnetostrictive
3 Installation type X = Integrated (hydraulic cylinder)
4 Size 48 = MAX48 diameter
30 = MAX30 diameter
5
6 Version N = radial cable routing/plug connector
A = axial cable routing/plug connector
7 Place holder -
8Pipe diameter /
damping / end cap
1 = 10 mm / 30 mm / flat
2 = 10 mm / 36 mm / flat
3 = 10 mm / 63 mm / flat
7 = 7 mm / 30 mm / flat1)
8 = 7 mm / 36 mm / flat1)
9 = 7 mm / 63 mm / flat1)
9 Supply voltage 1 = 12 VDC
2 = 24 VDC
PRODUCT DESCRIPTION 3
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1) MAX30 only
8022793/1EFT/2021-12-15 | SICK
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Position Meaning Description
10 Communication inter‐
face
V = Voltage
A = Current
C = Digital CANopen (250 kbit)
J = Digital SAE J1939 (250 kbit)
P = pulse-width modulation, 5 V signal
11
12
Signal output 10 = current (4 ... 20 mA)
10 = voltage (0.50 ... 4.50 V)
21 = voltage (4.75 ... 0.25 V)
7F = CANopen (node ID 7F Hex)
FD = SAE J1939 (source address JD Hex)
B = pulse width (10 ... 90%)
D = frequency (250 Hz)
13 Connection type A = M12 4-pin analog / PWM
(1 = V DC; 2 = n.c.; 3 = GND; 4 = SIG)
B = M12 4-pin analog / PWM
(1 = V DC; 2 = SIG; 3 = GND; 4 = n.c.)
M= M12 4-pin analog
(1 = n.c.; 2 = V DC; 3 = GND; 4 = SIG)
K = analog cable connection / PWM 3-wire cable
C = M12 5-pin digital
(1 = n.c.; 2 = V DC; 3 = GND; 4 = CAN_HI; 5 = CAN_LO)
D = M12 5-pin digital
(1 = V DC; 2 = n.c.; 3 = GND; 4 = CAN_HI; 5 = CAN_LO)
14 Connector length A = strands, 60 mm
1 = connecting cable, 300 mm
15 Measuring range
Position measurement
in 1 mm steps
e.g., 0300 = 50 ... 300 mm
16
17
18
3.3 Construction and function
Construction of the device
123 4
Figure 1: MAX® design
1M12 connector system
2Encoder housing (electronics)
3Position magnet
4Pressure pipe
Male connector system:
The M12 male connector system requires very little time to attach. It is suitable for
applications in harsh environments up to IP69K (when using a suitable mating connec‐
tor).
3 PRODUCT DESCRIPTION
10 O P E R A T I N G I N S T R U C T I O N S | MAX®8022793/1EFT/2021-12-15 | SICK
Subject to change without notice