Side-Power S-link PJC-212 User manual

Keep this
manual onboard !
Installation and user's manual
GB
Made in Norway
©Sleipner Motor AS 2012
SLEIPNER MOTOR AS
P.O. Box 519
N-1612 Fredrikstad
Norway
Tel: [phone]
Fax: [phone]
www.side-power.com
[e-mail]
PJC-212
S-link
Control Panel
SIDE-POWER
Thruster Systems
v 1.1.5

2PJC-212 1.1.5 - 2012
PJC-212
Control panel with S-link™CAN-bus connection
Product features
• ForproportionalthrustercontrolwiththenewSpeedControlledDC-thrusters
• Fingertipcontrolspeedcontrolwithpurposedesignedjoysticks
• Hold-functionforeasydocking,runsthrustersatselectedpower
• Back-litLCDdisplaywithinstantfeedback
 - Systemstatus
 - Amountofthrust&directionofthrust
 - Thrustertemperature
 - Batterysupplyvoltagetothrusters
 - MonitoringofAutomaticMainswitch(informsifthefusehasblown
 orthemanualoverrideisactivated)
• Interactivemulti-languagemenus
• CAN-Buscommunicationwiththrustersandaccessories
• Plug&playcables,waterproofandcompactconnectors
• Diagnosticsviapanel
• Built-inaudiblealarm“buzzer”
• Connectorforexternal“buzzer”/loudaudiblealarms
• SupportsSide-Powerretractablethrusterswithor
 withoutSpeedControl
MENU
Speedcontroljoystickfor
bowthruster
Speedcontroljoystickfor
sternthruster
Holdingfunctionforauto-
runningofbowandstern
thrusterstogetherinthe
directionofthearrowsat
selectedpower
Press“+”formoreand
“-”forlesspower(6steps).
Ifothercontrolunitsarerun-
ningthethrusterinopposite
directiontotheholdfunc-
tion,theholdfunctionwillbe
deactivated.
Informationdisplay,see
followingpagesfor
details.
Pressboth“ON”buttons
simultaneouslyto
activatecontrolpanel.
Presstochange
betweendayand
nightlight
Pressandholdfor3
secondstoaccess
menusystemand
chooseitemsinmenus
Presstode-activate
controlpanelorcancelor
gobackinmenusystem
ormuteinternalalarm
buzzer
DONOTconnectanyothercontrolequipmenttotheS-linkcontrolledproductsexcept
Side-PoweroriginalS-linkproductsorviaaSide-Powersuppliedinterfaceproductmade
forinterfacingwithothercontrols.Anyattempttodirectlycontroloratallconnectinto
theS-linkcontrolsystemwithoutthedesignatedandapprovedinterface,willrenderall
warrantiesandresponsibilitiesforthecompletelineofSide-Powerproductsconnected
voidandnull.IfyouareinterfacingbyagreementwithSleipnerandthroughadesignated
andapprovedinterface,youarestillrequiredtoalsoinstallanoriginalSidepowercontrol
paneltoenableefcienttroubleshootingifnecessary

3
PJC-212 1.1.5 - 2012
DISPLAY IN NORMAL USE:
Bow thruster information
Remainingrun
timeofthruster
basedonthe
electricmotors
heatatpresent.
Asbarsempties
youhavelessrun
timeleft.
Thrustpower
anddirection
Batterysup-
plyperformance
basedondeliv-
eredvoltageto
thruster.Asthe
batteryempties,
youhaveless
powerandless
runtimeleft
Stern thruster information
Remainingrun
timeofthruster
basedonthe
electricmotors
heatatpresent.
Asbarsempties
youhavelessrun
timeleft
Thrustpower
anddirection
Batterysup-
plyperformance
basedondeliv-
eredvoltageto
thruster.Asthe
batteryempties,
youhaveless
powerandless
runtimeleft
SPECIFICINFORMATIONWHENUSEDINASYSTEM
WITHSR-SERIESRETRACTABLETHRUSTERS
Symbolshownwhenthethrusterdeploys
Symbolshownwhenthethrusterretracts
Indicatingamountofthrustsetbyothercontrolunits
inthesystem,i.eadditonalPJC-212/211panels,8700
Retractpanel,inputvia8730S-linkexternalswitch
interface(remotecontrol,footswitchesetc.)
Iftwoormoreunitsissettorunthethrusterin
oppositedirection,thisinformationwillnotbeshown.
Alarmsareignoredfor3secondsafterturningpanel
ON.
SymbolshownwhenthethrusterisinpositionOUT
Whenthethrusterisdeployedandnoinputisgivenvia
thejoysticks/buttonsovera10secondperiod,thepanel
willgiveaaudiblesignalevery10thsecondtotellthatthe
trusterisstilldeployed.
FIRST TIME SETUP
AfterinstallationofaS-linkthrusterssystem,aSCAN SYSTEMproceduretosetupcontrolpanels,thrustersand
additionalequipmentmustbecompletedbeforethesystemcanbeused.

4PJC-212 1.1.5 - 2012
DISPLAY WHEN ALARMS:
Whenthereisaproblemorafault,thepanelwillshowthisalarmsituationbychangingLCDdisplaybacklightto
redcolor.
Thepanelwillalsochangetoshow“AlarmInfo”beneaththe“boat”,indicatingthatbypressingthecorresponding
button(centreON)youwillgetinformationaboutwhattheproblemis(examplebelow).

MENU
MENU
Iftheproblemisthatthevoltagedeliveredfromthebatteriesaretoolowforthe
thrustertobeallowedtorun,thisisshowndirectlyonthedisplaybythebatterythat
isnotdeliveringbeingreplacedbythealarmsign(seeexample).
Iftheissueissomethingelse,thealarmsignalwillreplacetheremainingruntime
indicatorforthethruster/systemthatiscausingthealarm.

Whenusingthe“HOLD”function,theinternalandexternal(iftted)buzzerwillgive
thefollowingwarningsignals:
Voltage below 9.3V/17.5V (12V/24V system) or temperature above 90oC (80oC for PPC800 FW V1.013 or older/
SR150000 FW V1.006 or older):Singlebeepevery2.4seconds
Voltage below 8.9V/16.3V (12V/24V system) or temperature above 100oC (90oC for PPC800 FW V1.013 or older/
SR150000 FW V1.006 or older): Twobeepsevery2.4seconds
Voltage below 8.5V/15V (12V/24V system) or temperature above 115oC (100oC for PPC800 FW V1.013 or older/
SR150000 FW V1.006 or older):Redbacklightindisplayandthreebeepsevery2.4seconds
Thelastwarningsignalwillalsobetriggeredwhenoperatingthethrusterwiththejoysticks,except
withnoexternalbuzzeroutput.
If one or both of the thrusters enters an alarm state - Voltage below 8 Volts (both 12 and
24 Volt systems) or temperature above 130oC (110oC for PPC800 FW V1.013 or older/
SR150000 FW V1.006 or older):Continuousbeeps,andthe“HOLD”functionwillbecancelledandboth
thrusterswillstop.Temperaturemustdropbelow115oC(100oCforPPC800FWV1.013orolder)be-
forethethrustercanbeoperatedagain.
Alarmshownwhenthethrusterisobstructedwhiledeploying.
Theinternalbuzzerwillsound.
Buzzercanbemutedbypressingthe“OFF”button
Alarmshownwhenthethrusterisobstructedwhileretracting.
SR130-210andSRHxwillshowtheangletheretract
isstuckedat.0degreeiswhentheretractisout,
andfrom80-100degreewhenretractisin.
SPECIFICALARMSWHENUSEDINASYSTEM
WITHSR-SERIESRETRACTABLETHRUSTERS

5
PJC-212 1.1.5 - 2012
MENU SYSTEM:
Access menu system by pressing Menu button (middle ‘ON’ button)
for 3 seconds
Move around in menus by using joysticks
Follow instructions on the screen and press buttons as indicated on
LCD screen
MENU
LANGUAGE
SETUP
LANGUAGE
Chooselanguagebymovingbowjoystick:
English,Norwegian,German,French,SpanishandItalian.

SETUP
PincodeisrequiredtoenterSETUP.
Thepincodeis“1234”,andcannotbechanged.
Usesternjoysticktochangepinnumber.
PressOKtoseteachnumber.
PressCanceltoreturntoMainMenu.
Afterhavingenteredcorrectpincode,usejoysticktochoosefunction
Select:Opensselectedfunction
Cancel:ReturnstoMainMenu
SYSTEMDEVICES
ViewalldevicesconnectedtoS-Linkandmanuallychangesetup
values.
Slidebetweendeviceswiththejoysticktoseedeviceinformationas
location,thrusterdirection,retracttype,rmwareversionandserial
number.
Edit:ChangelocationtoBOW,STERN,BOW-STBorSTERN-STB,
thrusterdirectiontoNormalorInvertedorretracttype.For
Automaticmainswitch18977andinterface8730,youcan
onlychangelocation.Usejoysticktoaltervalues.
Location:
 CanchangeselecteddevicelocationbetweenBOW,STERN,
BOW-STBorSTERN-STB.
 (useBOW-STBonsecondbowthrusterandSTERN-STBon
secondsternthruster)
Direction:
 CanchangethrusterdirectiontoNormalorInverted.Change
thisvalueifthethrusterisrunninginthewrongdirection.
ForPPC800,SR61242orSR150000only.

Function:
 Setupfunctiontypes.
ForPPC800SR61242&SR150000only.

 SRON/OFF:Retractthrusterwithoutspeedcontroller
(PPC800),SR61242orSR150000.
 SEP30-240:Tunnelspeedthruster,PPC800withoutretract.
 SRP80/100:RetractSR61242withPPC800,bothdevices
needstobesettoSRP80/100.
 SRP130-210:RetractSR150000withPPC800,bothdevices
needstobesettoSRP130-210.

6PJC-212 1.1.5 - 2012
SETUP
(cont.)
HOLDCALIBRATION
CalibratestheHOLD-functiontogetbalancedthrustfromthe
bowandsternthruster.
Start: Startscalibration.Aninstructionexplainingthe
  calibrationprocedurewillbeshownonthedisplay.In 
  somelanguagesitwillbenecessarytopress“More”to
  readthecompleteinstructions.
  Pressportorstarboard“HOLD”-buttonforcalibrationin
  thedesireddirection
  Thiswillmakeboththrustersrunintheselecteddirec-
  tion.Adjustamountofbowthrustwithbowjoystick 
  andsternthrustwiththesternjoystickuntilabalanced
  thrustisachieved

OK: Savesthecalibrationsetupandreturnsto“SETUP”- 
  menu
Cancel:Returnsto“SETUP”-menuwithoutsavingchanges
Anychangesmadewillberelayedtoallotherinstalledpanels
(Firmware1.007ornewer)
SCANSYSTEM
Afterselecting“SCANSYSTEM”thedisplayshows“SCANNING
SYSTEMPLEASEWAIT!”forafewsecondswhilethepanelis
scanningtheS-linkbusforattachedequipment.Thisscancan
takeupto60seconds.
Afteracompletedsystemscan,thebowthrusterwithitsassoci-
atedMainSwitchwillbeshown.Usethesternjoysticktotoggle
betweenbowandsternthrusterinformation.
Scan: Re-ScantheS-linkbus
Select:Selectthruster.Selectedthrusterwillbehighlightedand
  canberunwiththedesignatedjoysticktoconrmits 
  location
Move: Movestheselectedthrusterassignmentfrombowto 
  stern/sterntobow
OK: SaveschangesandreturnstoSETUP-menu
Anychangesmadewillberelayedtoallotherinstalledpanels
(Firmware1.007ornewer)
NB! NB!
 SRH:On/OffHydraulicretractwithcrossoverandno
 needforPHC024controller.
 SRHP:ProportionalHydraulicretact.Thisneedsthe
 PHC024controller.
 SRVP80/100:RetractSR150000withPPC800,bothde-
vicesneedstobesettoSRVP80/100.
WHEN INSTALLING A RETRACT THRUSTER WITH
SPEED CONTROL (PPC800), DO NOT TRY TO RUN
THE THRUSTER UNTIL YOU HAVE COMPLETED THE
ENTIRE SETUP PROCEDURE CORRECTLY!

 Thisistopreventdamagetothethrustercausedbyrun-
ningthethrusterwhiletheretractmechanismisnotfully
opened.
Save: Saveschangesandquitediting.
Select:SwitchbetweenLocation,RetractandRetractset-
tings.
Cancel:Canceloperationwithoutsavingchanges.
Cancel:Returnsto“SETUP”–menu.

7
PJC-212 1.1.5 - 2012
INFO
DEFAULT
INFO
Theinfoselectionisaservicescreen.ChoosetheInfoscreenif
youwishtocheckyoursystem.Wheninthisscreenyouwillbe
abletorunthethrustersindividuallywiththejoysticksorsimul-
taneouslywiththe“Hold”function.
Youwillbeabletoseethreescreensbypressingthe“more”but-
ton
1st.screen:Controlpanelinfo:
 -FirmwareandHardwareversion
 -Serialnumber
 -S-linkvoltage
2nd&3rdscreens:Bowandsternthrusterinformation
 -Motortemperature
 -Controllertemperature
 -Actualvoltage
 -Thrustpercentageitisrunningat
 -Currentconsumption&wattatpresent.
More: Changestonextinformationpage
Cancel:Returnstomainmenu
DEFAULT SETTINGS
Resetallsettingstofactorydefault-followinstructionsonscreen
Start: Resetssystemtodefaultfactorysettings
Cancel:Returnstomainmenuwithoutchanges
PANEL
PANEL SETUP
BACKLIGHTLEVEL
 Setlevelofpanelbacklightindaylightmode,1-5
NIGHTLIGHT-COLOR
 Selectcolorofbacklightinnightlightmode:
 GREEN,BLUE,RED,WHITE
NIGHTLIGHT-LEVEL
 Setlevelofpanelbacklightindaylightmode,1-3
TIMERAUTOOFF
 Setthetimefromlastusetoautopanelshutdown.
 Setfrom5-60minutesin5minutestepsorOFF(panelwill
 notturnoffautomatically)
OK: Saveschangesandreturnstomainmenu
Select: Selectingparameter
Cancel:Returnstomainmenuwithoutsavingchanges
Usesternjoysticktochangevaluesupordown.

SETUP
(cont.)
RADIOREMOTESETUP
AdjuststheamountofthrustwhichtheON/OFFremotecontrol
willrunat.Usejoystickstoadjustappliedthrust
OK: Saveschangesandreturnsto“SETUP”-menu
Cancel:Returnsto“SETUP”-menuwithoutsavingchanges
Anychangesmadewillberelayedto8730INTERFACEunitswith
Firmware1.203ornewer

8PJC-212 1.1.5 - 2012
Error message overview
Errors shown
in display
PPC
800
AMS
8977
SR80
SR100
SR130
SR170
SR210
SRV80
SRV100
SRH
Description Action
Motor
Overcurrent
XMotorcurrentover
1400A
Thrustermustbeservicedbyau-
thorizedpersonel,resetorPPC800
powerOFF/ON
Motor
Overtemp
X X Motortemperature
havebeenover130oC
(110oCforPPC800
FW1.013orolder/
SR150000FW1.006or
older)
Motorcooldownbelow115°C
(100oCforPPC800FW1.013or
older/SR150000FW1.006orolder)
Controller
Overtemp
XPPC800temperature
havebeenover80oC
PPC800cooldownbelow45°C
Controller
Overtemp
XSR150000temperature
havebeenover80oC
SR150000cooldownbelow45°C
LowVoltage X X X LowvoltageonMotor Rechargebattery,resetordevice
powerOFF/ON
Termoswitch X X X Motortemperature
over130oC(110oCfor
PPC800FW1.013or
older)
Motorcooldownbelow115oC
(100oCforPPC800FW1.014or
older)
IPCError X X X Motorrelayfaulty Turnoffthrusterbatterymain
switch.Thrustermustbeserviced
byauthorizedpersonel,poweroff
resetsalarm.
CriticalError XPPC800fail PPC800mustbesendtforservice
LowMotor
Current
XNopowertothruster Checkthrusterconnectionsormo-
tordead!
Motor
Contactor
X X Nocurrentonmotor
relaycoil
Checkmotorrelayconnections,
shortcircuitorrelaydead!
SystemError X X X X Fatalerror Systemmustbeservicedby
authorizedpersonnel
NoS-Link
Comm
X X X X Nocommunicationwith
device
CheckS-linkandpowerconnections
MotorTemp
Sensor
XMotortemperaturesen-
sorfail
Checkforanopencirciutonthe
tempsensoronthemotor
SupplyVoltage
Fault
XNopower Checkpowerconnections
FuseBlown XFuseblown Replacefuseorcheckifmaincable
frombatteryandmaincableto
thrusterhasbeenswitched
Manual
Override
XMainswitchmanually
overridden
Pullmainswitch
MotionOUT
Fault
X X Retractobstructed
whiledeploying
Turnoffallpanels.Goforlower
speed/deeperwaterandretry.
MotionIN
Fault
X X Retractobstructed
whileretracting
Turnpanelonandmanuallyover-
ridemainswitch.Removeobstruc-
tionandtryagain.
ActuatorFault X X Actuatornotgetting
anypower.
Checkactuatorconnectionorpower
toactuator.
Pos.Sensor
Fault
XRetractpositionsensor
fail
Checkpositionsensorcablesand
forsensordamage.
InService
Mode
XRetractControllerin
ServiceMode
Checkdipswitchsettingonretract
controlbox.

9
PJC-212 1.1.5 - 2012
+12/24V -
5A
S-link on/off switch
red
yellow
black
12/24V12/24V
Stern thruster
battery
Bow thruster
battery
Bow thruster
(SEP model)
Stern thruster
(SEP model)
-
black
+
red
B+
-
black
+
red
B+
Fixed multicable 5m
Fixed multicable 5m
5A
+12/24 5A +12/24
PPC
PPC Proportional
Power Controller
Proportional
Power Controller
PJC 212
Proportional
joystick
control panel
Bow and stern
Station 1
Automatic Main Switch
8977 12 / 8977 24
or
Manual main switch
w/ANL fuse
Automatic Main Switch
8977 12 / 8977 24
or
Manual main switch
w/ANL fuse
S-link control system End terminator
End terminator
PJC 212
Observe PPC battery
terminal polarity !
S-link supply
S-link external
switch interface
and remote
(optional)
S-link external
switch interface
and remote
(optional)
Proportional
joystick
control panel
Bow and stern
Station 2
8730 8730
Sample S-link system

10 PJC-212 1.1.5 - 2012
Supply
+12V / 24V DC
(S-link)
+
-
External alarm buzzer
12V / 24V DC - max 0,5A
Internal
fuse/relay
External alarm/buzzer connection
Rearside
ofpanel
Connections for optional
external buzzer/audible alarm