Siemens SICHARGE UC 150 User manual

OPERATING INSTRUCTIONS
siemens.com/sichargeuc
Edition
SICHARGE
SICHARGE UC 150
(8EM4010-2XXXX-XXXX)
02/2023

Introduction 1
Safety instructions 2
Description 3
Usage planning 4
Preparing for use 5
Installation 6
Connecting 7
Commissioning 8
Operation 9
Handling alarms and errors 10
Maintenance and service 11
Disposal 12
Service & Support 13
Technical specifications 14
Dimension drawings 15
Continued on next page
SICHARGE
SICHARGE UC 150
Operating Instructions
02/2023
A5E50068475-AB

Continued
Declaration of Conformity 16
List of abbreviations A
Appendix A B
SICHARGE UC 150
Operating Instructions

Siemens AG
Smart Infrastructure
Schuhstr. 60
91052 Erlangen
GERMANY
A5E50068475-AB
Ⓟ 02/2023 Subject to change
Copyright © SiemensAG 2019 - 2023.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of SiemensAG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

1 Introduction........................................................................................................................................ 10
1.1 About the operating instructions....................................................................................... 10
1.2 Basic information.............................................................................................................. 10
1.3 Open-source software....................................................................................................... 11
2 Safety instructions.............................................................................................................................. 13
2.1 Structure of safety instructions section.............................................................................. 13
2.2 General............................................................................................................................ 13
2.2.1 Guidelines and regulations................................................................................................ 13
2.2.2 Intended use, modifications to the device......................................................................... 13
2.2.3 Qualified personnel.......................................................................................................... 14
2.2.4 Protection against unauthorized opening.......................................................................... 15
2.3 Hazards during transport, mounting, operation and maintenance...................................... 15
2.3.1 Personal protective equipment (PPE)................................................................................. 15
2.3.2 Fall arrester...................................................................................................................... 15
2.3.3 Danger to life when walking or standing under raised loads............................................... 15
2.3.4 Danger to life due to improper transport........................................................................... 15
2.3.5 Falling parts...................................................................................................................... 16
2.3.6 Work areas........................................................................................................................ 16
2.3.7 Risk of crushing or cuts..................................................................................................... 16
2.3.8 Risk of injury due to hot surfaces....................................................................................... 16
2.4 Hazards in the event of fire, explosions and emergencies.................................................. 17
2.5 Dangers due to electric current......................................................................................... 17
2.5.1 Protection from ingress of liquids and particles.................................................................. 17
2.5.2 Damaged parts................................................................................................................. 18
2.5.3 The five safety rules for electrical work.............................................................................. 18
2.5.4 Electric shock due to lack of earthing................................................................................. 19
2.5.5 Danger to life and damage to property due to loose power connections............................ 19
2.5.6 Residual charge in capacitors............................................................................................ 19
2.6 Dangers from electric fields............................................................................................... 19
2.6.1 Pacemakers/implants........................................................................................................ 19
2.6.2 Electromagnetic fields....................................................................................................... 20
2.7 Safety sign........................................................................................................................ 20
2.8 Identification of the device................................................................................................ 22
2.8.1 Position of the nameplate................................................................................................. 22
2.8.2 Explanation of the nameplate........................................................................................... 23
2.9 DC shutdown.................................................................................................................... 23
2.9.1 DC shutdown button......................................................................................................... 23
2.9.2 DC shutdown loop............................................................................................................ 25
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2.9.3 Integration of an external button...................................................................................... 25
2.10 Cybersecurity at Siemens.................................................................................................. 26
3 Description.......................................................................................................................................... 27
3.1 Product overview.............................................................................................................. 27
3.1.1 Device versions................................................................................................................. 27
3.1.2 Performance features........................................................................................................ 28
3.1.3 Equipment variants........................................................................................................... 29
3.2 Display and operator controls............................................................................................ 31
3.3 Design of the charging station.......................................................................................... 33
3.3.1 Main areas of the product................................................................................................. 33
3.3.2 Compact version UC150C.................................................................................................. 34
3.3.2.1 Structure of the compact version...................................................................................... 34
3.3.2.2 Charging cable.................................................................................................................. 36
3.3.3 Versions UC150 to UC600................................................................................................. 38
3.3.3.1 Design of the expandable version...................................................................................... 38
3.3.3.2 Distributed charge points.................................................................................................. 40
3.4 Special functions of the charging station........................................................................... 41
3.5 Electrical protection devices.............................................................................................. 41
4 Usage planning................................................................................................................................... 43
4.1 Typical schedule............................................................................................................... 43
4.2 Typical planning overview................................................................................................. 44
5 Preparing for use................................................................................................................................ 46
5.1 Approvals......................................................................................................................... 46
5.1.1 Mains connection............................................................................................................. 46
5.1.2 Construction approvals..................................................................................................... 46
5.1.3 Internet access.................................................................................................................. 47
5.2 Location planning............................................................................................................. 50
5.2.1 Selection criteria for a safe location................................................................................... 50
5.2.2 Properties of the base area................................................................................................ 51
5.2.3 Minimum clearances......................................................................................................... 51
5.2.4 Maximum permissible temperature................................................................................... 53
5.2.5 Direction of air flow.......................................................................................................... 54
5.2.6 Electrical installation......................................................................................................... 54
5.2.7 Bumper............................................................................................................................ 57
5.3 Geometry of the infrastructure.......................................................................................... 58
5.4 Properties of the base area................................................................................................ 60
5.5 Checking incoming goods................................................................................................. 63
5.5.1 Checking the delivery for completeness and correctness.................................................... 63
5.5.2 Checking the transport packaging..................................................................................... 64
5.5.3 Unpackaging the charging station..................................................................................... 65
5.5.4 Report missing delivery components or transport damage................................................. 65
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Operating Instructions, 02/2023, A5E50068475-AB

5.6 Storing the charging station.............................................................................................. 66
5.7 Transporting the charging station..................................................................................... 67
6 Installation.......................................................................................................................................... 71
6.1 Preparing the cable gland plate......................................................................................... 71
6.2 Positioning the charging station........................................................................................ 72
6.3 Inserting the connecting cable into the cabinet................................................................. 73
6.4 Securing the charging station............................................................................................ 74
6.5 Install the cable gland plate............................................................................................... 75
6.6 Re-attaching protective cover............................................................................................ 76
6.7 Installation checklist......................................................................................................... 76
7 Connecting......................................................................................................................................... 77
7.1 Connecting the power supply cable................................................................................... 77
7.2 Connecting DC cables....................................................................................................... 79
7.3 Connecting the communication cable............................................................................... 81
7.3.1 External communication................................................................................................... 81
7.3.2 Internal communication.................................................................................................... 84
7.4 Connecting the auxiliary power supply.............................................................................. 86
7.5 Connecting charge points to a single charging station....................................................... 88
7.5.1 UC Dispenser.................................................................................................................... 88
7.5.2 UC MastHood.................................................................................................................... 91
7.5.3 UC MastPanto................................................................................................................... 93
7.6 Connecting charge points to a multi-charging station........................................................ 95
7.6.1 UC Dispenser.................................................................................................................... 95
7.6.2 UC MastHood.................................................................................................................... 99
7.6.3 UC MastPanto................................................................................................................... 103
8 Commissioning................................................................................................................................... 108
8.1 Initial commissioning........................................................................................................ 108
8.2 Commissioning checklist................................................................................................... 111
9 Operation............................................................................................................................................ 112
9.1 Introduction..................................................................................................................... 112
9.2 Operation without HMI..................................................................................................... 112
9.3 Operation via HMI............................................................................................................. 113
9.3.1 Charging the vehicle......................................................................................................... 114
9.3.2 Terminating the charging process..................................................................................... 114
9.3.3 HMI functions................................................................................................................... 115
9.3.3.1 Start screen...................................................................................................................... 116
9.3.3.2 Authentication screen....................................................................................................... 117
9.3.3.3 Establishing a connection................................................................................................. 120
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9.3.3.4 Charging screen................................................................................................................ 120
9.3.3.5 Out of order...................................................................................................................... 121
9.3.4 Settings............................................................................................................................ 122
9.3.4.1 Select language................................................................................................................ 122
9.3.4.2 Settings menu.................................................................................................................. 122
9.3.4.3 Last charging report.......................................................................................................... 123
9.3.4.4 Alert log........................................................................................................................... 125
9.3.4.5 Advanced mode................................................................................................................ 125
9.3.4.6 Connecting the charging cable.......................................................................................... 127
10 Handling alarms and errors................................................................................................................ 129
10.1 Alarm messages in the alarm history................................................................................. 129
11 Maintenance and service.................................................................................................................... 134
11.1 Safety instructions............................................................................................................ 134
11.2 Maintenance plan............................................................................................................. 135
11.3 Servicing the charging station........................................................................................... 135
11.3.1 Cleaning the touch screen................................................................................................. 135
11.3.2 Cleaning the cabinet......................................................................................................... 137
11.3.3 Replacing an air filter........................................................................................................ 138
11.4 Replacing a cabinet fan..................................................................................................... 142
11.5 Changing the lock cylinder................................................................................................ 145
12 Disposal.............................................................................................................................................. 147
13 Service & Support............................................................................................................................... 148
13.1 Siemens Industry Support................................................................................................. 148
14 Technical specifications...................................................................................................................... 150
14.1 Technical specifications.................................................................................................... 150
14.2 Power factor/efficiency..................................................................................................... 151
14.3 Charging current/power curve........................................................................................... 152
15 Dimension drawings........................................................................................................................... 154
15.1 Charging station without packaging.................................................................................. 154
15.2 Packaging of the charging station..................................................................................... 155
16 Declaration of Conformity.................................................................................................................. 158
16.1 Declaration of Conformity................................................................................................. 158
A List of abbreviations........................................................................................................................... 159
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SICHARGE UC 150
Operating Instructions, 02/2023, A5E50068475-AB

B Appendix A......................................................................................................................................... 160
B.1 Checklist for preparations for use...................................................................................... 160
B.2 Installation checklist......................................................................................................... 160
B.3 Commissioning checklist................................................................................................... 160
B.4 Preventive maintenance checklist...................................................................................... 160
Index................................................................................................................................................... 161
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SICHARGE UC 150
Operating Instructions, 02/2023, A5E50068475-AB
10
Introduction 1
1.1 About the operating instructions
These operating instructions contain the information required for safe operation and
intended use of the SICHARGE UC charging station.
Safekeeping the operating instructions
The operating instructions are an integral part of the product and an indispensable part of the
product safety concept. The following requirements therefore apply for safekeeping the
operating instructions:
•Keep the operating instructions for the entire service life of the charging station.
•Make the operating instructions easily accessible at all times for all persons involved.
•If you transfer the charging station to third parties, also pass along the operating
instructions.
Using the operating instructions
How to use the operating instructions correctly:
•Make the operating instructions available to all persons involved before and during work
on the charging station.
•Read the operating instructions carefully before starting work.
•Follow the safety instructions and handling instructions.
Failure to comply with the information in these operating instructions can result in personal
injury, material damage, dangerous situations and loss of warranty.
Definitions and naming conventions
•Charging station:
The term "charging station" is used in this documentation for the "SICHARGEUC150".
1.2 Basic information
The charging station meets all required technical safety standards and therefore provides the
greatest possible product safety. To guarantee the safety of all persons, installations and
equipment, observe the following safety instructions.