Siemens SINAMICS BOP-2 User manual

SINAMICS
Operating Instructions · March 2010
Basic Operator Panel 2
SINAMICS BOP-2

SINAMICS
SINAMICS
Basic Operator Panel 2 (BOP-2)
Operating Instructions
Edition 03/2010
2010-03-01
A5E02778927A AB
Safety notes 1
Overview
2
Installation
3
Monitoring
4
Control
5
Diagnostics
6
Parameters
7
Setup
8
Extras
9
Technical data
10

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
order number: A5E02778927A AB
Ⓟ 03/2010
Copyright © Siemens AG 2010.
Technical data subject to change

Basic Operator Panel 2 (BOP-2)
Operating Instructions, 2010-03-01, A5E02778927A AB 5
Table of contents
1 Safety notes............................................................................................................................................... 7
2 Overview.................................................................................................................................................... 9
3 Installation ............................................................................................................................................... 15
4 Monitoring................................................................................................................................................ 17
5 Control..................................................................................................................................................... 19
6 Diagnostics.............................................................................................................................................. 23
7 Parameters.............................................................................................................................................. 29
8 Setup....................................................................................................................................................... 33
9 Extras ...................................................................................................................................................... 41
10 Technical data ......................................................................................................................................... 47

Table of contents
Basic Operator Panel 2 (BOP-2)
6 Operating Instructions, 2010-03-01, A5E02778927A AB

Basic Operator Panel 2 (BOP-2)
Operating Instructions, 2010-03-01, A5E02778927A AB 7
Safety notes 1
Warnings and cautions
WARNING
•During commissioning of the Inverter it is essential to ensure that the system is in a safe
and stable state, as some commissioning processes have the potential to start the
motor. Therefore it is important to secure any loads and ensure that should the motor
start, no potentially dangerous conditions exist.
•The BOP-2 can be fitted to and removed from the inverter while power is applied.

Safety notes
Basic Operator Panel 2 (BOP-2)
8 Operating Instructions, 2010-03-01, A5E02778927A AB

Basic Operator Panel 2 (BOP-2)
Operating Instructions, 2010-03-01, A5E02778927A AB 9
Overview 2
Introduction
The Basic Operator Panel 2 (BOP-2) has been designed to enhance the interface and
communications capabilities of SINAMICS Inverters.
The BOP-2 connects to the Inverter through an RS232 interface. It has been designed to
automatically recognise all variants of the following Control Units from the SINAMICS range:
● SINAMICS G120 CU230P-2
● SINAMICS G120 CU240B-2
● SINAMICS G120 CU240E-2
Note
BOP-2 functional suppport
The BOP-2 has been designed to support all the above mention Control Units with
firmware version 4.3 Service Pack 2 (SP2) or later.

Overview
Basic Operator Panel 2 (BOP-2)
10 Operating Instructions, 2010-03-01, A5E02778927A AB
Layout and functions
The physical layout of the BOP-2 is shown below:
1
2
3
4
5
6
78 9
10 10
10 10
11
12
Figure 2-1 Layout of the BOP-2
Table 2- 1 Description of BOP-2 physical characteristics
Item Description
① Release catch
② LCD screen
③ ESC key
④ Up key
⑤ Down key
⑥ OK key
⑦ OFF key
⑧ HAND/AUTO key
⑨ ON/Run key
⑩ Door mounting screw recess
⑪ RS232 connector
⑫ Product rating label
The specific functions of the keys are shown in the table below.

Overview
Basic Operator Panel 2 (BOP-2)
Operating Instructions, 2010-03-01, A5E02778927A AB 11
Table 2- 2 Function of the BOP-2 controls
Key Function
The OK key has the following functions:
•When navigating through the menus, pressing the OK key confirms selection of a menu item.
•When working with parameters, pressing the OK key allows the parameter to be modified. Pressing the OK
key again will confirm the entered value and return you to the previous screen.
•In the faults screen it is used to clear faults.
The UP key has the following functions:
•When navigating a menu, it moves the selection up through the screens available.
•When editing a parameter value it increases the displayed value.
•If HAND mode is active and Jog is ON, a long press of the UP and DOWN key together has the following
effects:
– If reverse is ON, it switches the reverse function OFF.
– If reverse is OFF, it switches the reverse function ON.
The DOWN key has the following functions:
•When navigating a menu, it moves the selection down through the screens available.
•When editing a parameter value it decreases the displayed value.
The ESC key has the following functions:
•If pressed for less than 2 seconds the BOP-2 returns to the previous screen or if a value has been edited, the
new value is not saved.
•If pressed longer than 3 seconds the BOP-2 returns to the status screen.
When using the ESC key in the parameter editing mode, no data is saved unless the OK key is pressed first.
The ON key has the following functions:
•In AUTO mode, the ON key is not active and if pressed it will be ignored.
•In HAND mode the Inverter is started - the Inverter will display the drive running icon.
The OFF key has the following functions:
•In AUTO mode press the OFF key will have no effect and the key press will be ignored.
•If pressed for longer than 2 seconds the Inverter will perform an OFF2; the motor will then coast down to a
standstill.
•If pressed for less than 3 seconds the following actions will be performed:
– If the OFF key is press twice in less than 2 seconds on OFF2 will be performed.
– If in HAND mode the Inverter will perform an OFF1; the motor will come to a standstill in the ramp-down
time set in parameter P1121.
The HAND/AUTO key switches the command source between the BOP (HAND) and fieldbus (AUTO).
•If HAND mode is active, pressing the HAND/AUTO key will switch the Inverter to AUTO mode and disable the
ON and OFF keys.
•If AUTO mode is active, pressing the HAND/AUTO key will switch the Inverter to HAND mode and enable the
ON and OFF keys.
Changing between HAND mode and AUTO mode is possible while the motor is still running.

Overview
Basic Operator Panel 2 (BOP-2)
12 Operating Instructions, 2010-03-01, A5E02778927A AB
Note
Reaction to change between HAND and AUTO mode
When changing from HAND to AUTO mode the Inverter will react in the following way:
•If the ON signal is active the new setpoint will become active and the Inverter will
automatically ramp the motor to the new setpoint after the change of mode.
When changing from AUTO to HAND mode the Inverter will react in the following way:
•The Inverter will not stop the motor running. The Inverter will run the motor at the same
speed that was set prior to the key being pressed. Any ramp function that was in
progress will be stopped.
Locking and unlocking the keypad
To lock the BOP-2 keypad press and simultaneously for 3 seconds or more. To unlock
the keypad press and simultaneously for 3 seconds or more.
Screen icons
The BOP-2 displays a number of icons at the left-hand side of the display to indicate the
actual state of the Inverter. These icons are explained in the table below.
Table 2- 3 Screen icons description
Function Status Icon Remarks
Command source Hand When the HAND mode is active the icon is displayed. When
AUTO mode is active, no icon is displayed.
Inverter status Inverter and motor running This is a static icon and does not rotate.
Jog Jog function is active
Fault/alarm Fault or alarm pending
Flashing symbol = Fault
Steady symbol = Warning
If a fault is detected, the Inverter will be stopped and the user
is required to take the necessary corrective actions to clear
the fault. An alarm is a condition that will not stop the Inverter,
for example, overtemperature.

Overview
Basic Operator Panel 2 (BOP-2)
Operating Instructions, 2010-03-01, A5E02778927A AB 13
Menu structure
The BOP-2 is a menu-driven device and has the following menu structure:
400.0
1500.0
MONITOR
CURR OUT
10.0
DC LNK V
629.6
VOLT OUT
400.0
SP 1500.0
1500.0
400.0
10.0
CONTROL
NO HAND-
SETPOINT
JOG
REVERSE
DIAGNOS
ACKN ALL
FAULTS
HISTORY
STATUS
PARAMS
STANDARD
FILTER
EXPERT
FILTER
CMD SRC
700P
SETUP
RESET
CTRL MOD
1300P
MOT VOLT
304P
MOT CURR
305P
MOT POW
307P
MOT RPM
311P
MOT ID
1900P
MAIN SP
1000P
ADD SP
1000P
MIN RPM
1080P
RAMP UP
11 2 0P
RAMP DWN
11 21P
FINIS H
3900P
EXTRA S
DRVRESET
TO CRD
FROM BOP
TO BOP
FROM CRD
0.0
0.00
EUR/USA
100P
RAM -> ROM
Figure 2-2 BOP-2 menu structure

Overview
Basic Operator Panel 2 (BOP-2)
14 Operating Instructions, 2010-03-01, A5E02778927A AB
Note
Menu structure and functionality
The actual menu structure and functionality of the BOP-2 is influenced by the following
factors:
•The software version and type of Control Unit to which the BOP-2 has been fitted.
•The firmware and software version of the BOP-2.

Basic Operator Panel 2 (BOP-2)
Operating Instructions, 2010-03-01, A5E02778927A AB 15
Installation 3
Fitting the BOP-2 to the Control Unit
Note
BOP-2 power supply
The BOP-2 has no internal power supply and derives its power directly from the Control Unit
of the Inverter through the RS232 interface. Any cloned data stored on the BOP-2 will be
saved to its non-volatile memory which does not require power to retain its data.
To fit the BOP-2 to the Inverter Control Unit the following procedure should be performed:
1. Place the bottom edge of the BOP-2 casing into the lower recess of the Control Unit
housing.
2. Push the BOP-2 towards the Control Unit until the release-catch clicks into place on the
Control unit housing.
Figure 3-1 Fitting the BOP-2 to the Control Unit
To remove the BOP-2 from the Control Unit, press down on the release-catch and pull the
BOP-2 off the Control Unit.

Installation
Basic Operator Panel 2 (BOP-2)
16 Operating Instructions, 2010-03-01, A5E02778927A AB
Initial startup
Once the BOP-2 is fitted and powered-up it will automatically detect the type of Control Unit
to which it has been fitted and attempt to automatically establish communications.
On startup the BOP-2 will display the company name and
the class of Operator Panel.
SIEM ENS
BOP-2
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
The BOP-2 will then display the current software version of
the Operator Panel.
SIEM ENS
01 .00.00.01
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
The BOP-2 will then establish communications between the
Operator Panel and the attached Control Unit.
CU BUSY
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
Once communications have been established, an internal
check is performed to ensure that the Operator Panel is
responding correctly.
CU RESP
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
Once all checks have been completed the BOP-2 will
display the standard status screen. The BOP-2 is now ready
for use.
SP 1500.0
1500.0
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
If after establishing communications there is a pending fault
or alarm, the BOP-2 will display the relevant fault or alarm
number.
If there is more than one fault or alarm, use the and
keys to move through the list on the screen.
FAULTS
0. A8752
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS

Basic Operator Panel 2 (BOP-2)
Operating Instructions, 2010-03-01, A5E02778927A AB 17
Monitoring 4
Overview
The Monitor menu allows the user to easily access a variety of screens which display the
actual status of the Inverter/motor system.
The menu is selected by using the and keys to
move the menu bar to the required menu.
Pressing will confirm the selection and display the top
level menu.
MONITOR
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
Use the and keys to scroll through the various
screens.
The information displayed in the Monitoring screens is read-only and cannot be modified.
The screens and the information they display are explained individually in the next section.
Monitoring screen information
The details of the information displayed by the various monitoring screens are described
below.
The default screen shows the value set for the setpoint,
below this value the actual speed of the motor is
displayed.
SP 1500.0
1500.0
MONITORINGMONITORING
PAR AMETERPAR AMETER SETUPSETUP EXTRASEXTRAS
CONTROLCONTROL DIAGNOSTICSDIAGNOSTICS
The voltage out screen displays the actual voltage
output of the Inverter that is being supplied to the
connected motor.
VOLT OUT
400.0
MONITORINGMONITORING
PAR AMETERPAR AMETER SETUPSETUP EXTRASEXTRAS
CONTROLCONTROL DIAGNOSTICSDIAGNOSTICS
The DC Link screen displays the actual direct voltage
across the DC Link terminals.
DC LNK V
629.6
MONITORINGMONITORING
PAR AMETERPAR AMETER SETUPSETUP EXTRASEXTRAS
CONTROLCONTROL DIAGNOSTICSDIAGNOSTICS

Monitoring
Basic Operator Panel 2 (BOP-2)
18 Operating Instructions, 2010-03-01, A5E02778927A AB
The current output screen shows the actual Inverter
current output to the motor.
CURR OUT
10.0
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
This screen shows the actual frequency (in Hz) at which
the motor is running.
FREQ
0.0
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
This screen displays the actual rotational speed of the
motor in RPM and the actual output current of the
Inverter to the motor.
0.0
0.00
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
The voltage and current screen displays the actual
voltage being supplied by the Inverter to the motor and
the actual current out of the Inverter to the motor.
400.0
10.0
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
The voltage and rpm screen display the actual voltage
being supplied by the Inverter to the motor and the
actual speed of the motor in rpm.
400.0
1500.0
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS

Basic Operator Panel 2 (BOP-2)
Operating Instructions, 2010-03-01, A5E02778927A AB 19
Control 5
Introduction
The control menu allows the user to access the following functions of the Inverter:
● Setpoint
● Jog
● Reverse
The menu is selected by using the and keys to
move the menu bar to the required menu.
Pressing will confirm the selection and display the top
level menu.
CONTROL
MONITORINGMONITORING
PAR AMETERPAR AMETER SETUPSETUP EXTRASEXTRAS
CONTROLCONTROL DIAGNOSTICSDIAGNOSTICS
The Inverter must be in HAND mode before any functions
can be accessed. If HAND mode is not selected a notice
screen is displayed stating that the Inverter is not in HAND
mode.
The HAND mode is selected by pressing the key.
NO HAND-
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
Use the and keys to scroll through the various
screens.
Press to select the required function.
Note
Hand/Auto mode
If the key is pressed when the Inverter is in AUTO mode, the user is taken directly to the
Setpoint screen.
The individual functions are described below.

Control
Basic Operator Panel 2 (BOP-2)
20 Operating Instructions, 2010-03-01, A5E02778927A AB
Setpoint
The setpoint value determines the speed at which the motor runs as a percentage of the
nominal motor speed. It should be noted that this setpoint setting is only valid while HAND
mode is selected. When the Inverter is set back to AUTO mode, the setpoint previously used
in AUTO mode becomes the valid setpoint.
Note
Torque setpoint
In HAND mode the torque setpoint (if the Inverter is in torque control mode) cannot be
directly modified using the setpoint speed function of the BOP-2; although the motor can still
be stopped and started using the and keys respectively.
To change the setpoint, the following actions should be performed:
SETPOINT
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
1. Pressing at any time will automatically take the
user to the Setpoint screen.
2. Press to select the Setpoint function.
3. The actual value of the Setpoint is displayed.
4. Using the and keys to increase or decrease the
displayed value respectively.
5. As the value of the setpoint is changed the actual
RPM is shown below the setpoint value.
6. Press to see the setpoint value in relation to
current.
7. Press to see the setpoint value in relation to
voltage.
8. Press to see the setpoint value in relation to RPM.
9. Press to return to the top level setpoint screen.
S P 0 .0
0.0
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS
To edit individual digits:
1. Press until the screen changes to "SP DIGIT".
2. Press or to change the sign of the setpoint
value.
3. Press to accept the change.
4. The next digit will start flashing,
5. Press or to change the value of the digit.
6. Press to accept the change.
7. The next digit will start flashing.
8. Continue this process until the digits have been
changed to the required values.
9. When the final digit is changed and accepted by
pressing , the setpoint screen is displayed.
10.The setpoint value will continue to flash to indicate
that the value can still be changed by using the or
to change the value.
11.Press to return to the top level setpoint screen.
SP DIGIt
_ _ 0 .0
MONITORING
MONITORING
PAR AMETER
PAR AMETER
SETUP
SETUP
EXTRAS
EXTRAS
CONTROL
CONTROL
DIAGNOSTICS
DIAGNOSTICS