Siemens SINUMERIK ONE MCP 2400 Technical Document

SINUMERIK
SINUMERIK ONE
ONE MCP Part 2: MCP 2400
Equipment Manual
Valid for:
Control system
SINUMERIK ONE
SINUMERIK 840D sl/840DE sl
07/2020
A5E50324707B AA
Fundamental safety
instructions 1
Overview 2
Dimension drawings 3
Operator control and
display elements 4
Technical data 5

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Quali󹪝ed Personnel
The product/system described in this documentation may be operated only by personnel quali󹪝ed for the speci󹪝c
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Quali󹪝ed personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identi󹪝ed by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E50324707B AA
Ⓟ 10/2020 Subject to change
Copyright © Siemens AG 2020.
All rights reserved

Table of contents
1 Fundamental safety instructions ........................................................................................................... 5
1.1 General safety instructions................................................................................................... 5
1.2 Equipment damage due to electric 󹪝elds or electrostatic discharge ....................................... 8
1.3 Warranty and liability for application examples ..................................................................... 9
1.4 Security information ............................................................................................................ 9
1.5 Residual risks of power drive systems ................................................................................. 10
2 Overview.............................................................................................................................................. 13
3 Dimension drawings............................................................................................................................ 15
4 Operator control and display elements ............................................................................................... 17
4.1 Front side .......................................................................................................................... 17
4.2 Rear side............................................................................................................................ 18
5 Technical data...................................................................................................................................... 19
Index .................................................................................................................................................... 23
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Table of contents
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Fundamental safety instructions 1
1.1 General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
• Only work on electrical devices when you are quali󹪝ed for this job.
• Always observe the country-speci󹪝c safety rules.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be a󹪜ected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time speci󹪝ed on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may carry
a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective
Extra Low Voltage) output voltages for all connections and terminals of the electronics
modules.
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WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can result
in death or severe injury.
• Ensure compliance with the limit values speci󹪝ed in the technical data during transport,
storage and operation.
• Do not use any damaged devices.
WARNING
Electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the cores of cables that are not used at one end
at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
NOTICE
Damage to equipment due to unsuitable tightening tools.
Unsuitable tightening tools or fastening methods can damage the screws of the equipment.
• Be sure to only use screwdrivers which exactly match the heads of the screws.
• Tighten the screws with the torque speci󹪝ed in the technical documentation.
• Use a torque wrench or a mechanical precision nut runner with a dynamic torque sensor and
speed limitation system.
Fundamental safety instructions
1.1 General safety instructions
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WARNING
Spread of 󹪝re from built-in devices
In the event of 󹪝re outbreak, the enclosures of built-in devices cannot prevent the escape of
󹪝re and smoke. This can result in serious personal injury or property damage.
• Install built-in units in a suitable metal cabinet in such a way that personnel are protected
against 󹪝re and smoke, or take other appropriate measures to protect personnel.
• Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
Using radio devices or mobile telephones in the immediate vicinity of the components can
result in equipment malfunction. Malfunctions may impair the functional safety of machines
and can therefore put people in danger or lead to property damage.
• Therefore, if you move closer than 20 cm to the components, be sure to switch o󹪜 radio
devices or mobile telephones.
• Use the "SIEMENS Industry Online Support app" only on equipment that has already been
switched o󹪜.
WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent 󹪝re
and smoke. This can cause severe injury or even death. This can also result in increased
downtime and reduced service lives for devices/systems.
• Ensure compliance with the speci󹪝ed minimum clearance as ventilation clearance for the
respective component.
NOTICE
Overheating due to inadmissible mounting position
The device may overheat and therefore be damaged if mounted in an inadmissible position.
• Only operate the device in admissible mounting positions.
Fundamental safety instructions
1.1 General safety instructions
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WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted and
activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the Safety
Integrated manuals.
1.2 Equipment damage due to electric 󹪝elds or electrostatic discharge
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or
devices that may be damaged by either electric 󹪝elds or electrostatic discharge.
NOTICE
Equipment damage due to electric 󹪝elds or electrostatic discharge
Electric 󹪝elds or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive 󹪞ooring
• Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
Fundamental safety instructions
1.2 Equipment damage due to electric 󹪝elds or electrostatic discharge
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1.3 Warranty and liability for application examples
Application examples are not binding and do not claim to be complete regarding con󹪝guration,
equipment or any eventuality which may arise. Application examples do not represent speci󹪝c
customer solutions, but are only intended to provide support for typical tasks.
As the user you yourself are responsible for ensuring that the products described are operated
correctly. Application examples do not relieve you of your responsibility for safe handling when
using, installing, operating and maintaining the equipment.
1.4 Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary
to implement – and continuously maintain – a holistic, state-of-the-art industrial security
concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected to
an enterprise network or the internet if and to the extent such a connection is necessary and only
when appropriate security measures (e.g. 󹪝rewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed
under
https://www.siemens.com/industrialsecurity (https://new.siemens.com/global/en/products/
services/cert.html#Subscriptions).
Further information is provided on the Internet:
Fundamental safety instructions
1.4 Security information
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Industrial Security Con󹪝guration Manual (https://support.industry.siemens.com/cs/ww/en/
view/108862708)
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in
your system that may lead to death, serious injury, and property damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
• Make sure that you include all installed products into the holistic industrial security concept.
• Protect 󹪝les stored on exchangeable storage media from malicious software by with suitable
protection measures, e.g. virus scanners.
• On completion of commissioning, check all security-related settings.
1.5 Residual risks of power drive systems
When assessing the machine- or system-related risk in accordance with the respective local
regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must
take into account the following residual risks emanating from the control and drive components
of a drive system:
1. Unintentional movements of driven machine or system components during commissioning,
operation, maintenance, and repairs caused by, for example,
– Hardware and/or software errors in the sensors, control system, actuators, and cables and
connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the speci󹪝cation
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of electronic components
– External in󹪞uences/damage
– X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open 󹪞ames, as well as emissions of light, noise,
particles, gases, etc., can occur inside and outside the components under fault conditions
caused by, for example:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the speci󹪝cation
– External in󹪞uences/damage
Fundamental safety instructions
1.5 Residual risks of power drive systems
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3. Hazardous shock voltages caused by, for example:
– Component failure
–In󹪞uence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the speci󹪝cation
– Condensation/conductive contamination
– External in󹪞uences/damage
4. Electrical, magnetic and electromagnetic 󹪝elds generated in operation that can pose a risk to
people with a pacemaker, implants or metal replacement joints, etc., if they are too close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
6. In󹪞uence of network-connected communication systems, e.g. ripple-control transmitters or
data communication via the network
For more information about the residual risks of the drive system components, see the relevant
sections in the technical user documentation.
Fundamental safety instructions
1.5 Residual risks of power drive systems
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Fundamental safety instructions
1.5 Residual risks of power drive systems
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Overview 2
This manual describes the speci󹪝c properties of the SINUMERIK ONE MCP 2400 machine control
panel. The documentation is always structured in 2 parts. Part 1 contains general information
that applies to all machine control panels. Part 2 covers speci󹪝cs of individual machine control
panels. Both parts of the documentation must always be observed.
More information
You can 󹪝nd more information about SINUMERIK ONE MCPs in:
• SINUMERIK ONE MCP - Modular MCPs Part 1: MCP xxxx
Validity
The following description applies to the following component:
Designation Article number
SINUMERIK ONE MCP 2400 6FC5303-0AP04-0AA0
View
Figure 2-1 MCP 2400
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Overview
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Dimension drawings 3


Figure 3-1 Front, rear and side view of MCP 2400 (all speci󹪝cations in mm)
The installation clearance for the MCP is 55 mm.
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Panel cutout
The MCP 2400 is secured using 16 M5 nuts. The tightening torque is 1.5 Nm. Use spring
elements in addition to the M5 nuts.


Y
5]

*) In the sealing area
Figure 3-2 Panel cutout of MCP 2400 (all speci󹪝cations in mm)
Dimension drawings
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Operator control and display elements 4
4.1 Front side
Overview

①Emergency stop button
②QWERTY keyboard
③6x mounting space for 22.5 mm elements
④Key-operated authorization switch
⑤Powerride 1 (feed) + keypad 4.1
⑥Powerride 2 (spindle) + keypad 4.2
⑦Keypad 4 (axis block)
⑧Keypad 3 (customer keys)
⑨Keypad 2 (customer keys)
⑩Keypad 1 (operating mode block)
⑪4x mounting space for 22.5 mm elements
Figure 4-1 Position of operator controls on the MCP 2400
Labeling of the keys
The keys are designed with replaceable caps for machine-speci󹪝c adaptations. The key caps can
be freely inscribed using a laser. Alternatively, you can use transparent key caps and insert labels.
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4.2 Rear side

①Protective conductor connection
②6x mounting space for 22.5 mm elements
③Power supply interface X10
④Switch S2
⑤Ethernet interfaces X20 port 1/ port 2
⑥Handwheel connections X60/ X61
⑦Emergency stop
⑧4x mounting space for 22.5 mm elements
⑨Interface of the customer-speci󹪝c inputs/outputs X516
⑩Interface of the customer-speci󹪝c inputs/outputs X515
Figure 4-2 Rear view of the MCP 2400
Handwheel connecting cable
The handwheel connecting cable is not included in the scope of delivery. You will 󹪝nd the article
numbers in Chapter "Spare parts/accessories".
Operator control and display elements
4.2 Rear side
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Technical data 5
MCP 1900
Safety
Safety class according to EN 50178 III; PELV
Degree of protection according to EN
60529 1)
Front: IP65 Keyswitch: IP54 Rear: IP00 2)
Approvals CE / UL / EAC
Flame resistance UL 94 V-1 3)
UL identi󹪝er MCPS2003-585265E-1282111AA0
Electrical data
Overvoltage category Secondary circuit supplied from primary circuits up to Cat.
III (OVC III), 300 V AC4)
Power supply 5) 24 V DC (20.4 V ... 28.8 V)
Power consumption, max., at 28.8 V + 10 USB ports 10x 2.6 W
+ 2 handwheels 2x 1 W
+24 V load on X515/
X516
16x 0.15 A
Total 115 W
Current consumption, max., at 20.4 V 4.7 A
Mechanical data
Dimensions W x H x D (mm) Without handwheel: 585 x 265 x 55
Weight (kg) 3.4
Perm. vertical mounting positions 0° - 90°
Tightening torques, max. M3: 0.5 Nm standard
M4: 1 Nm
M5: 1.5 Nm standard
Grounding: 3 Nm, hold bottom nut in place
Mechan. stability According to UL 61010 3)
Climatic environmental conditions
Classi󹪝cation of the climatic environment 3K3 according to EN 60721‑3-3
Heat dissipation By natural convection
Condensation and ice formation Not permitted
Supply air Without corrosive gases, dusts and oils
Use and operation
Max. installation altitude Up to 1000 m without derating
From 1000 m to 4000 m with linear ambient temperature
derating, -0.5 K per 100 m
Temperature limit values (storage) -40 ... 70 °C (cyclic)
Temperature limit values (operation) 0 ... 45 °C (front)
0 ... 55 °C (rear)
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MCP 1900
Temperature change Max. 30 K/h
Relative humidity 5 ... 90% (without condensation)
Permissible change in the relative humidity Max. 6%/h
Pollution degree 2 (only use indoors)
Mechanical environmental conditions
Classi󹪝cation of the mechanical environ‐
ment
Class 3M2 according to EN 60721-3-3
Vibration load during operation Frequency range: 10 – 200 Hz
De󹪞ection at 9 – 18 Hz: 1.5 mm
Acceleration at 18 – 200 Hz: 2 g
Shock load during operation with shock-
sensitive components
Acceleration: 5 g
Shock duration: 30 ms
Acceleration: 15 g
Shock duration: 11 ms
Load: 3 x in each direction
EMC conducted / radiation Class C2 according to EN 61800-3
1) The system installer ensures the system is sealed properly according to IP65, IP classi󹪝cation has not been
checked by UL, UL TYPE 1.
2) Open-type equipment according to UL 61010.
3) The customer must ensure that the product, with the rear cover to be attached by the customer, meets
the requirements for 󹪞ame resistance of the material according to UL 94 V-1 and the mechanical stability /
󹪝re protection requirements / touch protection according to UL 61010.
4) If power supply units with primary-side supplies up to 600 V AC (line-to-neutral voltage) have to be
deployed, the transient voltages on the primary side of the power supply unit must be limited to 4000 V.
5) Connect the device only to a 24 V DC power supply that is compliant with protective extra-low voltage
(PELV) requirements according to UL 61010.
1) Le réalisateur du système est responsable de l'étanchéité selon IP65, la classi󹪝cation IP n'a pas fait l'objet
d'essais UL, UL TYPE 1.
2) Matériel ouvert selon UL 61010
3) Le client est tenu de veiller à ce que les exigences en matière de résistance à l'incendie du matériel selon
UL 94 V-1 et les exigences en matière de stabilité mécanique/protection incendie/protection contre les
contacts selon UL 61010 soit remplies par la mise en oeuvre d'une enveloppe anti-incendie externe.
4) Si une alimentation avec tension primaire jusqu'à 600 V CA (conducteur - point neutre) est mise en
œuvre, limiter les surtensions transitoires au primaire de l'alimentation à 4 000 V.
5) Raccorder l'appareil uniquement à une alimentation 24 V CC qui répond aux exigences de très basse
tension de protection (TBTP) selon UL 61010.
Note
The 24 V DC power source must be adapted to the input data of the device (see "Electrical data").
Note
In a residential environment, this product can cause high-frequency interference, which may
make interference suppression measures necessary.
• Have the installation and commissioning with appropriate radio interference suppression
measures performed by quali󹪝ed personnel.
Technical data
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