Siemens SINAMICS IOP-2 User manual

SINAMICS
Intelligent Operating Panel 2 (IOP
-2)
Operating Instructions
Edition 06/2020, Firmware IOP-2 V2.6
06/2020, FW V2.6
A5E39549448B AH
Changes in this manual
1
Fundamental safety
instructions
2
Safety notes
3
Overview
4
Installation
5
Setup Menu
6
Control menu
7
Menu
8
Options
9
Technical data
10

Siemens AG
Divis
ion Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: (null)
Ⓟ
07/2020 Subject to change
Copyright © Siemens AG 2020.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH 3
Table of contents
1 Changes in this manual ......................................................................................................................... 5
2 Fundamental safety instructions........................................................................................................... 7
2.1 General safety instructions................................................................................................... 7
2.2 Warranty and liability for application examples..................................................................... 7
2.3 Security information ............................................................................................................ 7
3 Safety notes........................................................................................................................................... 9
3.1 Warnings and cautions......................................................................................................... 9
4 Overview.............................................................................................................................................. 11
4.1 Introduction ...................................................................................................................... 11
4.2 Layout and functions ......................................................................................................... 12
4.3 Screen icons ...................................................................................................................... 14
4.4 Menu structure.................................................................................................................. 16
5 Installation........................................................................................................................................... 17
5.1 Fitting the IOP-2 ................................................................................................................ 17
5.2 Initial set-up ...................................................................................................................... 18
5.3 Changing the Status screens .............................................................................................. 22
5.4 User definable labels on status screen ................................................................................ 24
5.5 Upgrading the IOP-2 firmware............................................................................................ 25
6 Setup Menu ......................................................................................................................................... 27
6.1 Example Setups ................................................................................................................. 28
6.1.1 Quick Startup with the IOP-2.............................................................................................. 31
6.1.2 Advanced Startup with the IOP-2........................................................................................ 35
7 Control menu ....................................................................................................................................... 39
7.1 Setpoint ............................................................................................................................ 40
7.2 Reverse.............................................................................................................................. 40
7.3 Jog .................................................................................................................................... 41
7.4 Custom Hand mode ........................................................................................................... 41
7.5 Startup in Hand mode........................................................................................................ 43
7.6 HAND/AUTO disable........................................................................................................... 44
8 Menu.................................................................................................................................................... 47
8.1 Menu overview.................................................................................................................. 47
8.2 Diagnostics........................................................................................................................ 48

Table of contents
Intelligent Operating Panel 2 (IOP-2)
4Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH
8.3 Parameters ........................................................................................................................ 51
8.4 Up/Download .................................................................................................................... 54
8.5 Support ............................................................................................................................. 59
8.6 Customer parameter sets................................................................................................... 61
8.7 Extras Menu ...................................................................................................................... 65
9 Options ................................................................................................................................................ 71
9.1 Door mounting kit ............................................................................................................. 71
9.2 Hand-held device............................................................................................................... 74
10 Technical data...................................................................................................................................... 79
10.1 Technical specifications ..................................................................................................... 79
Index.................................................................................................................................................... 81

Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH 5
Changes in this manual
1
Changes to this manual - Edition 06/2020
Listed below and the specific changes that have been incorporated in this new version of the
IOP-2 Operating Instructions.
Changes
•New topic: Command Line Interface (CLI). Up/Download (Page 54).

Changes in this manual
Intelligent Operating Panel 2 (IOP-2)
6Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH 7
Fundamental safety instructions
2
2.1 General safety instructions
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are
not observed, accidents involving severe injuries or death can occur.
•Observe the safety instructions given in the hardware documentation.
•
Consider the residual risks for the risk evaluation.
WARNING
Malfunctions of the machine as a result of incorrect or changed parameter settings
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
•Protect the parameterization against unauthorized access.
•Handle possible malfunctions by taking suitable measures, e.g. emergency stop or
emergency off.
2.2 Warranty and liability for application examples
Application examples are not binding and do not claim to be complete regarding
configuration, equipment or any eventuality which may arise. Application examples do not
represent specific customer solutions, but are only intended to provide support for typical
tasks.
As the user you yourself are responsible for ensuring that the products described are
operated correctly. Application examples do not relieve you of your responsibility for safe
handling when using, installing, operating and maintaining the equipment.
2.3 Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.

Fundamental safety instructions
2.3 Security information
Intelligent Operating Panel 2 (IOP-2)
8Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure to
cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity
(https://new.siemens.com/global/en/products/services/cert.html#Subscriptions).
Further information is provided on the Internet:
Industrial Security Configuration Manual
(https://support.industry.siemens.com/cs/ww/en/view/108862708)
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states
in your system that may lead to death, serious injury, and property damage.
•Keep the software up to date.
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
•Make sure that you include all installed products into the holistic industrial security
concept.
•Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
•
On completion of commissioning, check all security-related settings.

Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH 9
Safety notes
3
3.1 Warnings and cautions
Warnings and cautions
DANGER
Ensuring a safe and stable state
During commissioning of the converter it is essential to ensure that the system is in a safe
and stable state, as some commissioning processes have the potential to start the motor.
Therefore it is important to secure any loads and ensure that should the motor start, no
potentially dangerous conditions exist.
WARNING
The converter will stop if the IOP-2 is removed when in Hand mode
When the IOP-2 is in Hand mode, that is, when the command source is switched to Hand
and all OFF and RUN commands are given via the IOP-2 buttons.
When in the Hand mode, if the IOP-2 is removed from the converter, the converter will stop
within a few seconds of the IOP-2 being removed.
Before removing the IOP-2, ensure that the IOP-2 is placed in AUTO mode and receiving its
command source from the PLC.
WARNING
Risk of death due to software manipulation when using exchangeable storage media
Storing files onto exchangeable storage media amounts to an increased risk of infection of
the commissioning PCs, e.g. with viruses or malware. Incorrect parameter assignment can
cause machines to malfunction, which can lead to injuries or death.
•Protect files stored on exchangeable storage media from malicious software using
appropriate protection measures, e.g. virus scanners.

Safety notes
3.1 Warnings and cautions
Intelligent Operating Panel 2 (IOP-2)
10 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH
WARNING
Risk of death due to software manipulation when using exchangeable storage media
Storing the parameterization (incl. Safety Integrated parameterization) on exchangeable
storage media carries the risk that the original parameterization (with Safety Integrated) will
be overwritten, for example, by the IOP-2 of another drive without Safety Integrated.
Incorrect parameter assignment can cause machines to malfunction, which can lead to
injuries or death.
•Ensure that only the IOP-2 that belongs to the respective converter is used.
•Ensure that only trained or authorized personnel have access to the enclosures, cabinets
or electrical equipment rooms.
Note
•
The IOP-2 can be fitted to and removed from the converter while power is applied.
•
The IOP-2 will set the USS PZD (P2012) length to 4 when connected to the converter.

Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH 11
Overview
4
4.1 Introduction
Compatibility
The Intelligent Operator Panel 2 (IOP-2) has been designed to enhance the interface and
communications capabilities of SINAMICS Inverters.
The IOP-2 connects to the Inverter through an RS232 interface. It has been designed to
automatically recognize the following devices from the SINAMICS range:
•SINAMICS G120 CU230P-2
•SINAMICS G120 CU240B-2
•SINAMICS G120 CU240E-2
•SINAMICS G120 CU250S-2
•SINAMICS G120C
•SINAMICS G120D-2 CU240D-2*
•SINAMICS G120D-2 CU250D-2*
•SINAMICS ET 200pro FC-2*
•SINAMICS G110D*
•SINAMICS G110M*
•SINAMICS G120X
•SINAMICS G120XA
*Denotes Control Units that require the IOP-2 Hand-Held Kit to connect the IOP to the Control
Unit.
Hand-Held Kit order number: 6SL3255-0AA00-4HA1.
Optical cable order number: 3RK1922-2BP00

Overview
4.2 Layout and functions
Intelligent Operating Panel 2 (IOP-2)
12 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH
For information on firmware and language upgrades, please see Upgrading the IOP-2
firmware (Page 25).
Note
IOP functional support
•
Drives with SINAMICS firmware 4.7 SP3 or above will support the new commission
processes of "Quick Startup" and "Advanced Startup".
•
Drives with GP firmware prior to version 3.4 are not fully supported by the IOP-2.
•
The actual menu structure and functionality of the IOP-2 will be influenced by the
following factors:
–The software version and type of Control Unit to which the IOP-2 is fitted.
–The firmware and software version of the IOP-2.
–The selected functional group filtering of the parameters.
4.2 Layout and functions
Overview
The physical layout of the IOP-2 is shown below:
Figure 4-1 Layout of the IOP-2

Overview
4.2 Layout and functions
Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH 13
The IOP-2 is operated by using a Sensor Control Field and five additional buttons. The specific
functions of the Sensor Control Field and buttons are shown in the table below.
Table 4- 1 Function of the IOP-2 controls
Key
Function
The Sensor Control Field has the following functions:
•In a menu, sliding your finger around the Sensor Control Field changes the selection.
•When a selection is highlighted, pressing the OK button in the centre of the Sensor Control Field confirms
the selection.
•When editing a parameter, sliding your finger around the Sensor Control Field changes the displayed
value; clockwise increases the value and anti-clockwise decreases the displayed value.
•When editing parameter or search values there is a choice to edit individual digits using the arrow keys or
an entire value using the Sensor Control Field. The speed with which you slide your finger around the
Sensor Control Field increases or decreases the speed of movement of the cursor.
•The Sensor Control Field has integrated arrows which can be used to navigate through the menus and
individual digits in the inputs fields.
The ON key has the following functions:
•In AUTO mode can be changed by pressing the HAND/AUTO key.
•In HAND mode the converter is started - the converter status icon starts turning.
Notes:
For Control Units with firmware versions less than 4.0:
When running in AUTO mode, HAND mode cannot be selected unless the converter is stopped.
For Control Units with firmware versions 4.0 or greater:
When running in AUTO mode, HAND mode can be selected and the motor will continue to run at the last
selected setpoint speed.
When the converter is running in HAND mode, the motor stops when switched to AUTO.
The OFF key has the following functions:
•If pressed for longer than 3 seconds the converter will perform an OFF2; the motor will then coast down
to a standstill. Note: 2 presses of the OFF key within 3 seconds will also perform and OFF2.
•If pressed for less than 3 seconds the following actions will be performed:
–If in AUTO mode the screen will display an information screen stating that the command sources is
AUTO and can be changed using the HAND/AUTO key. The converter will not be stopped.
–If in HAND mode the converter will perform an OFF1; the motor will come to a standstill in the ramp-
down time set in parameter P1121.
The ESC key has the following functions:
•If pressed for less than 3 seconds the IOP-2 returns to the previous screen or if a value has been edited,
the new value is not saved.
•If pressed longer than 3 seconds the IOP-2 returns to the status screen.
When using the ESC key in the parameter editing mode, no data is saved unless the OK key is pressed first.

Overview
4.3 Screen icons
Intelligent Operating Panel 2 (IOP-2)
14 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH
Key
Function
The INFO key has the following functions:
•Displays additional information for the currently selected item.
•Pressing the INFO key again will display the previous screen.
•Pressing the INFO key during power-up of the IOP-2 will place the IOP-2 in DEMO mode. To exit DEMO
mode, power-cycle the IOP-2.
The HAND/AUTO key switches the command source between HAND and AUTO mode.
•HAND sets the command source to the IOP-2.
•AUTO sets the command source to an external source, for example, fieldbus.
Note: When switching from the HAND mode back to the AUTO mode, the setpoint screen will change back to
the standard status screen.
Locking and unlocking the keypad
The keypad can only be locked once the power-up cycle has been completed. If the keys are
activated before the power-up cycle is completed, the IOP-2 will enter the DEMO mode.
To lock the IOP-2 keypad press ESC and INFO simultaneously for 3 seconds or more. To
unlock the keypad press ESC and INFO simultaneously for 3 seconds or more.
DEMO mode
DEMO mode allows the IOP-2 to be used for demonstration purposes without affecting the
converter to which it is connected. Menus can be navigated and functions selected, but all
communications with the converter are blocked to ensure that the converter does not react
to any commands issued from the IOP-2.
To enter the DEMO mode it is necessary to do a long press of the ESC key or INFO key during
the power-up cycle. The IOP-2 must be power cycled again to exit the DEMO mode.
4.3 Screen icons
Overview
The IOP-2 displays a number of icons at the top right-hand edge of the display to indicate
various states or current conditions of the converter. These icons are explained in the table
below.
Table 4- 2 Screen icons
Function
Icon
Remarks
Command
source
Auto - the converter receives the command signals from the network
controller
Displayed when the JOG function is active
Hand - the converter is under control of the IOP-2

Overview
4.3 Screen icons
Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH 15
Function
Icon
Remarks
Inverter status
Icon rotates when the motor is running
Fault pending
Alarm pending
Saving to RAM
Indicates that all recent changes to parameters have been saved in RAM
only. In the event of a power failure, then all recent changes saved to
RAM will be lost. To prevent loss of parameter data a RAM-to-ROM save
must be performed.
PID autotuning
Hibernation
mode
Write Protection
Parameters cannot be modified.
Know How
Protection
Parameters cannot be viewed or modified.
ESM
Essential Services Mode
Battery
condition
The battery status is only shown when the IOP-2 Hand-held kit is used.
Screen faults and alarm indicators
When a fault or an alarm is active on the converter the top label on the screen will turn red.
The top label will remain red until the fault or warning has been acknowledged or rectified.
Figure 4-2 Fault and alarm notifications
Use of screen colours
A brief explanation of the use of the different colours on the screen is given below:
Red
Error status: Indicates a fault is active and the Control Unit is in an error condition.
White
Neutral status: The IOP-2 has no connection to the Control Unit.
Green
Run status: The converter is running with no active faults. Active alarms will be
displayed on the status bar.
Blue
Blue denotes the selected item on the screen.

Overview
4.4 Menu structure
Intelligent Operating Panel 2 (IOP-2)
16 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH
4.4 Menu structure
Overview
The Menu structure of the IOP-2 is shown in the figure below.
Figure 4-3 IOP-2 menu structure

Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH 17
Installation
5
5.1 Fitting the IOP-2
Fitting the IOP-2 to the Control Unit
Note
IOP
-2 power supply
The IOP
-
2 has no internal power supply and derives its power directly from the Control Unit of
the converter through the RS232 interface. The IOP
-2 can also be connected to a PC and
derives its power through the USB connection.
To fit the IOP-2 to the converter Control Unit the following procedure should be performed:
1. Place the bottom edge of the IOP-2 casing into the lower recess of the Control Unit housing.
2. Push the IOP-2 forward until the top fastening clicks into place on the Control Unit housing.
To use the IOP-2 with a decentralized drive, for example an ET200pro FC-2, an IOP-2
Handheld kit is required and an optical cable. The IOP-2 Handheld kit and optical cable are
fitted as shown in the following figure.
The order details of both the IOP-2 Handheld kit and the optical cable are given in the
Introduction (Page 11).
Figure 5-1 Fitting IOP-2 on CU and ET200pro FC-2

Installation
5.2 Initial set-up
Intelligent Operating Panel 2 (IOP-2)
18 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH
5.2 Initial set-up
Initial set-up sequence
Once the IOP-2 is fitted and powered-up it will automatically detect the type of Control Unit
and Power Module to which it has been fitted. On first-time use, the IOP-2 automatically
displays the option to select the default language and allow the time and date to be set (if the
Control Unit to which the IOP-2 is fitted has a real-time clock). The IOP-2 will then display the
choice between "Quick Startup" or Advanced Startup"; "Quick Startup" is the recommended
selection. The procedure is outlined below.
Note
Saving and cloning of the IOP
-2 configuration data
All changes made to an IOP
-2 configuration, included all saved parameter sets, are stored in
the IO
P-2 file structure in the "user" folder.
To copy/clone all this data to another, or multiple IOP
-2s, the procedures are shown in
Customer parameter sets (Page 61).
Splash screen is displayed
Select the required language
Select date format
Set correct date and time
Select Quick Startup
Select "Yes, reset to factory
settings"