Siemens SINAMICS G130 User manual

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SINAMICS
SINAMICS G130
Advanced Operator Panel 30
(AOP30)
Operating Instructions
Firmware version V5.1
11/2017
A5E00331451A
Safety information
1
General
2
Mechanical installation
3
Connection
4
Control via the operator
panel
5
Maintenance and servicing
6
Technical specifications
7

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00331451A
Ⓟ
03/2018 Subject to change
Copyright © Siemens AG 2004 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Advanced Operator Panel 30 (AOP30)
Operating Instructions, 11/2017, A5E00331451A 3
Table of contents
1 Safety information ................................................................................................................................... 5
1.1 General safety instructions .......................................................................................................5
1.2 Handling the AOP30 backup battery ........................................................................................9
1.3 Handling electrostatic sensitive devices (ESD) ......................................................................10
1.4 Industrial security ....................................................................................................................11
2 General................................................................................................................................................. 13
3 Mechanical installation .......................................................................................................................... 15
4 Connection ........................................................................................................................................... 19
5 Control via the operator panel ............................................................................................................... 23
5.1 Operator panel (AOP30) overview and menu structure .........................................................23
5.2 Menu: Operation screen .........................................................................................................25
5.3 Menu: Parameterization..........................................................................................................26
5.4 Menu: Fault/alarm memory .....................................................................................................27
5.5 Menu commissioning / service................................................................................................28
5.5.1 Drive commissioning...............................................................................................................28
5.5.2 Device commissioning ............................................................................................................29
5.5.3 Drive diagnostics.....................................................................................................................29
5.5.4 AOP settings ...........................................................................................................................31
5.5.5 AOP diagnostics .....................................................................................................................38
5.6 Sprachauswahl/Language selection .......................................................................................40
5.7 Operation via the operator panel (LOCAL mode)...................................................................40
5.7.1 LOCAL/REMOTE key .............................................................................................................41
5.7.2 ON key / OFF key ...................................................................................................................41
5.7.3 Switching between clockwise and counter-clockwise rotation ...............................................42
5.7.4 Jog ..........................................................................................................................................42
5.7.5 Increase setpoint / decrease setpoint .....................................................................................42
5.7.6 AOP setpoint...........................................................................................................................43
5.7.7 Lock AOP LOCAL mode.........................................................................................................44
5.7.8 Acknowledge error from the AOP ...........................................................................................44
5.7.9 CDS setting via AOP...............................................................................................................44
5.7.10 Operator input inhibit / parameterization inhibit ......................................................................45
5.8 Faults and alarms ...................................................................................................................46
5.9 Saving the parameters permanently.......................................................................................48
5.10 Parameterization errors ..........................................................................................................48

Table of contents
Advanced Operator Panel 30 (AOP30)
4Operating Instructions, 11/2017, A5E00331451A
6 Maintenance and servicing.................................................................................................................... 49
6.1 Replacing the backup battery ................................................................................................ 49
6.2 Downloading new operator panel firmware from the PC ....................................................... 51
7 Technical specifications ........................................................................................................................ 53
Index .................................................................................................................................................... 55

Advanced Operator Panel 30 (AOP30)
Operating Instructions, 11/2017, A5E00331451A 5
Safety information
1
1.1
General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or serious injury.
•Only work on electrical equipment if you are appropriately qualified.
•Always observe the country-specific safety rules for all work.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection.
5. Check that every auxiliary circuit is de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Safety information
1.1 General safety instructions
Advanced Operator Panel 30 (AOP30)
6Operating Instructions, 11/2017, A5E00331451A
WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can
result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•Connect cable shields and unused conductors of power cables (e.g. brake conductors)
at least on one side to the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is in operation can result in arcing that may
cause serious injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
•Tighten all power connections to the prescribed torque.
•Check all power connections at regular intervals, particularly after equipment has been
transported.

Safety information
1.1 General safety instructions
Advanced Operator Panel 30 (AOP30)
Operating Instructions, 11/2017, A5E00331451A 7
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
•Install built-in units in a suitable metal cabinet in such a way that personnel are
protected against fire and smoke, or take other appropriate measures to protect
personnel.
•Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Failure of pacemakers or implant malfunctions due to electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants in the
immediate vicinity of this equipment are at particular risk.
•If you have a heart pacemaker or implant, maintain a minimum distance of 2 m from
electrical power equipment.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
•If you come closer than around 2 m to such components, switch off any radio devices or
mobile phones.
•Use the "SIEMENS Industry Online Support App" only on equipment that has already
been switched off.
WARNING
Motor fire in the event of insulation overload
There is a greater load on the motor insulation as result of a ground fault in an IT system. If
the insulation fails, it is possible that death or severe injury can occur as a result of smoke
and fire.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.

Safety information
1.1 General safety instructions
Advanced Operator Panel 30 (AOP30)
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WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
•Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, where necessary in the national
language.
•Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high-voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have absolutely guaranteed that the
functions relevant to safety are operating correctly.

Safety information
1.2 Handling the AOP30 backup battery
Advanced Operator Panel 30 (AOP30)
Operating Instructions, 11/2017, A5E00331451A 9
Note
Important safety instructions for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety instructions in
the Safety Integrated manuals.
1.2
Handling the AOP30 backup battery
WARNING
Risk of explosion and release of harmful substances
Improper handling of lithium batteries can result in an explosion of the batteries.
Explosion of the batteries and the released pollutants can cause severe physical injury.
Note the following points when handling lithium batteries:
•Replace used batteries in good time; see the chapter "Replacing the backup battery".
•Only replace the lithium battery with an identical battery or with a type recommended by
the manufacturer.
•Do not throw lithium batteries into a fire, do not recharge, do not open, do not short-
circuit, do not reverse the polarity, do not heat above 100 °C and protect from direct
sunlight, moisture and condensation.

Safety information
1.3 Handling electrostatic sensitive devices (ESD)
Advanced Operator Panel 30 (AOP30)
10 Operating Instructions, 11/2017, A5E00331451A
1.3
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g. conductive foam rubber or
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
The necessary ESD protective measures are clearly illustrated in the following diagram:
●a = conductive floor surface
●b = ESD table
●c = ESD shoes
●d = ESD overall
●e = ESD wristband
●f = cabinet ground connection
●g = contact with conductive flooring
Figure 1-1 ESD protective measures

Safety information
1.4 Industrial security
Advanced Operator Panel 30 (AOP30)
Operating Instructions, 11/2017, A5E00331451A 11
1.4
Industrial security
Note
Industrial Security
Siemens provides products and solutions with industrial security functions that
support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement
– and continuously maintain – a holistic, state-of-the-art Industrial
Se
curity concept. Siemens products and solutions only represent one component of such a
concept.
The customer is solely responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only
be connected to
the company's network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should
be taken into
account. For more information about Industrial Security, please visit:
Industrial Security (
http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo cont
inuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates
may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial Security (
http://www.siemens.com/industrialsecurity).
WARNING
Unsafe operating states resulting from software manipulation
Software manipulation (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
•Keep the software up to date.
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
•Make sure that you include all installed products into the holistic industrial security
concept.
•Protect files stored on exchangeable storage media from malicious software by applying
suitable protection measures, e.g. virus scanners.
Note
Industrial security Configuration Manual
You can find a Configuration Manual on the topic of industrial security at this address
(
https://support.industry.siemens.com/cs/ww/en/view/108862708).

Safety information
1.4 Industrial security
Advanced Operator Panel 30 (AOP30)
12 Operating Instructions, 11/2017, A5E00331451A

Advanced Operator Panel 30 (AOP30)
Operating Instructions, 11/2017, A5E00331451A 13
General
2
Description
The user-friendly AOP30 operator panel is an optional input/output device for SINAMICS
G130 converters. The operator panel can be used for commissioning, operation, and
diagnostic purposes.
The AOP30 communicates with the SINAMICS drive via a serial interface (RS232) using the
PPI protocol. The interface is a point-to-point connection. During communication, the AOP30
is the master and the connected drive is the slave.
Structure
The AOP30 is an operator panel with a graphical display and a touch-sensitive keypad. An
RS232 interface is used as the interface to the drive unit. The device can be installed in a
cabinet door (thickness: between 2 mm and 4 mm).
Features
●Display with green backlighting (resolution: 240 x 64 pixels)
●26-key touch-sensitive keypad
●Connection for a 24 V DC power supply
●RS232 interface
●Time and date memory powered by internal battery backup
●4 LEDs indicate the operating status of the drive unit:
–RUN: green
–ALARM: yellow
–FAULT: red
–LOCAL/REMOTE: green

General
Advanced Operator Panel 30 (AOP30)
14 Operating Instructions, 11/2017, A5E00331451A

Advanced Operator Panel 30 (AOP30)
Operating Instructions, 11/2017, A5E00331451A 15
Mechanical installation
3
The following diagrams and descriptions explain the conditions and procedures involved in
the mechanical installation of the AOP30 operator panel.
Figure 3-1 Dimension drawing of the AOP30 operator panel
Installing the operator panel (cabinet door thickness: 2 mm)
1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door.
2. Fit the AOP30 operator panel in this cutout section from the outside.
3. Apply pressure to the four corners until the snap-in lugs lock into position.

Mechanical installation
Advanced Operator Panel 30 (AOP30)
16 Operating Instructions, 11/2017, A5E00331451A
Installing the operator panel (cabinet door thickness: 2 mm to 4 mm)
The following photos show the tensioning elements for the AOP30 operator panel for
installation in cabinet doors (thickness: 2 mm to 4mm).
Figure 3-2 Tensioning elements for the AOP30 operator panel for installation in cabinet doors
(thickness: 2 mm to 4 mm)

Mechanical installation
Advanced Operator Panel 30 (AOP30)
Operating Instructions, 11/2017, A5E00331451A 17
1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door.
2. Fit the AOP30 operator panel in this cutout section from the outside.
3. Hook the tensioning elements into the openings provided.
4. Tighten the screws by hand to secure the tensioning elements.
NOTICE
Device damage caused by screws being tightened excessively
The excessive tightening of the screws used to fix the tension jack can cause damage to
the operator panel housing!
•Tighten the screws used to fix the tension jack only hand-tight.

Mechanical installation
Advanced Operator Panel 30 (AOP30)
18 Operating Instructions, 11/2017, A5E00331451A