Siemens SINAMICS BOP-2 User manual

Basic Operator Panel 2 (BOP-2)
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SINAMICS BOP-2
SINAMICS G
Basic Operator Panel 2 (BOP-2)
Operating Instructions
Edition 02/2016
02/2016
A5E37143404B AA
Changes in this manual
1
Fundamental safety
instructions
2
Safety notes
3
Overview
4
Installation
5
Monitoring
6
Control
7
Diagnostics
8
Parameters
9
Setup
10
Extras
11
Technical data
12

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: (null)
Ⓟ
03/2016 Subject to change
Copyright © Siemens AG 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
mai
ntenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Table of contents
1 Changes in this manual........................................................................................................................... 7
2 Fundamental safety instructions.............................................................................................................. 9
2.1 General safety instructions .......................................................................................................9
2.2 Industrial security ....................................................................................................................10
3 Safety notes.......................................................................................................................................... 11
4 Overview............................................................................................................................................... 13
5 Installation ............................................................................................................................................ 19
6 Monitoring............................................................................................................................................. 21
7 Control.................................................................................................................................................. 23
8 Diagnostics ........................................................................................................................................... 27
9 Parameters ........................................................................................................................................... 33
10 Setup .................................................................................................................................................... 37
11 Extras ................................................................................................................................................... 43
12 Technical data ...................................................................................................................................... 49
Index..................................................................................................................................................... 51

Table of contents
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Basic Operator Panel 2 (BOP-2)
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Changes in this manual
1
Important changes with respect to the Manual, Edition 02/2016
Listed below are all the changes that have been implemented in this manual.
The BOP-2 commissioning process
●The commissioning process has been significantly enhanced to provide a more efficient
and adaptible commissioning experience. A detailed explanation of the new
commissioning process can be found at the following link:
●
New commissioning process
(https://support.industry.siemens.com/cs/ww/en/view/109480663)
Safety Notes
●The Warning notification and been upgraded to a Danger notification:
Safety notes (Page 11)
Overview
●List of compatible products has been updated:
Overview (Page 13)
●Menu structure has been updated with the new commissioning process:
Overview (Page 13)
Setup Menu
●SINAMICS G120 firmware update information included with links to the Siemens Industry
Online Support site giving detailed information to the nature and extent of the firmware
changes.
●New standard commissioning process is explained.
Setup (Page 37)

Changes in this manual
Basic Operator Panel 2 (BOP-2)
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Basic Operator Panel 2 (BOP-2)
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Fundamental safety instructions
2
2.1
General safety instructions
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are
not observed, accidents involving severe injuries or death can occur.
•Observe the safety instructions given in the hardware documentation.
•Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
•Protect the parameterization (parameter assignments) against unauthorized access.
•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).

Fundamental safety instructions
2.2 Industrial security
Basic Operator Panel 2 (BOP-2)
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2.2
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial securi
ty functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens
’
products and solutions undergo continuous develop
ment. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into
a holistic,
state
-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit this address
(
http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product
-specific
newsletter. For more information, visit this address (
http://support.automation.siemens.com
).
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
•Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.automation.siemens.com).
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
•Make sure that you include all installed products into the holistic industrial security
concept.
WARNING
Danger to life due to software manipulation when using exchangeable storage media
Storing files onto exchangeable storage media amounts to an increased risk of infection,
e.g. with viruses and malware. As a result of incorrect parameterization, machines can
malfunction, which in turn can lead to injuries or death.
•Protect files stored on exchangeable storage media from malicious software by taking
suitable protection measures, e.g. virus scanners.

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Safety notes
3
Warnings and cautions
DANGER
Ensuring a safe and stable state
During commissioning of the Inverter, it is essential to ensure that the system is in a safe
and stable state, as some commissioning processes have the potential to start the motor.
Therefore it is important to secure any loads and ensure that should the motor start, no
potentially dangerous conditions exist.
NOTICE
Fitting and removal of the Operator Panel
The BOP-2 can be fitted to and removed from the inverter while power is applied.

Safety notes
Basic Operator Panel 2 (BOP-2)
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Basic Operator Panel 2 (BOP-2)
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Overview
4
Introduction
The Basic Operator Panel 2 (BOP-2) has been designed to enhance the interface and
communications capabilities of SINAMICS Inverters.
The BOP-2 connects to the Inverter through an RS232 interface. The BOP-2 automatically
recognize all variants of the following Control Units from the SINAMICS range:
●SINAMICS G120 CU230P-2
●SINAMICS G120 CU240B-2
●SINAMICS G120 CU240E-2
●SINAMICS G120 CU250S-2
●SINAMICS G120C
Note
BOP-2 functional support
The BOP
-2 supports all of the previously listed Control Units with firmware version 4.3
Service Pack 2 (SP2) or later.

Overview
Basic Operator Panel 2 (BOP-2)
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Layout and functions
The controls, display and connections of the BOP-2 are shown in the following figure:
Image 4-1 Layout of the BOP-2
Table 4- 1 Description of BOP-2 physical characteristics
Item
Description
①
Release catch
②
LCD screen
③
Door mounting screw recess
④
Interface to Inverter
⑤
Product rating label

Overview
Basic Operator Panel 2 (BOP-2)
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The specific functions of the keys are shown in the following table.
Table 4- 2 Function of the BOP-2 controls
Key
Function
The OK key has the following functions:
•When navigating through the menus, pressing the OK key confirms selection of a menu item.
•When working with parameters, pressing the OK key allows the parameter to be modified. Pressing the OK
key again confirms the entered value and return you to the previous screen.
•In the faults screen, the key is used to clear faults.
The UP key has the following functions:
•When navigating a menu, the key moves the cursor up through the displayed list.
•When editing a parameter value, the displayed value is increased.
•If HAND mode is active and the Jog function is active; a long press of the UP and DOWN key simultaneously
has the following effects:
–If reverse is ON the UP key switches the reverse function OFF.
–If reverse is OFF the UP key switches the reverse function ON.
The DOWN key has the following functions:
•When navigating a menu, the key moves the cursor down through the displayed list.
•When editing a parameter value, the displayed value is decreased.
The ESC key has the following functions:
•If pressed for less than 2 seconds the BOP-2 returns to the previous screen. When a displayed value has
been edited, the new value is not saved.
•If pressed longer than 3 seconds the BOP-2 returns to the status screen.
When using the ESC key in the parameter edit mode, no data is saved unless the OK key has been pressed.
The ON key has the following functions:
•In AUTO mode, the ON key is not active and if pressed, the key is ignored.
•In HAND mode the Inverter starts the motor; the operator panel screen displays the drive running icon.
The OFF key has the following functions:
•In AUTO mode the OFF key has no effect and the key press is ignored.
•If pressed for longer than 2 seconds the Inverter performs an OFF2; the motor coasts down to a standstill.
•If pressed for less than 3 seconds the following actions will be performed:
–If the OFF key is press twice in less than 2 seconds on OFF2 is performed.
–If in HAND mode, the Inverter performs an OFF1; the motor ramp-down to a standstill in the time set in pa-
rameter P1121.
The HAND/AUTO key switches the command source between the BOP-2 (HAND) and fieldbus (AUTO).
•If HAND mode is active, the HAND/AUTO key switches the Inverter to AUTO mode and disables the ON and
OFF keys.
•If AUTO mode is active, the HAND/AUTO key switches the Inverter to HAND mode and enables the ON and
OFF keys.
Changing between HAND mode and AUTO mode is possible while the motor is still running.

Overview
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16 Operating Instructions, 02/2016, A5E37143404B AA
Note
Reaction to change between HAND and AUTO mode
When changing from HAND to AUTO mode the Inverter reacts in the following manner:
•
If the ON signal is active, the new setpoint will become active, and the Inverter
automatically ramps the motor to the new setpoint.
When changing from AUTO to HAND mode the
Inverter reacts in the following way:
•
The Inverter does not top the motor running. The Inverter runs the motor at the same
speed that was set prior to the key being pressed. Any ramp function that was in
progress is stopped.
Locking and unlocking the keypad
To lock the BOP-2 keypad press and simultaneously for 3 seconds or more. To
unlock the keypad press and simultaneously for 3 seconds or more.
Screen icons
The BOP-2 displays a number of icons at the left side of the display to indicate the actual
state of the Inverter. These icons are explained in the following table.
Table 4- 3 Screen icons description
Function
Status
Icon
Remarks
Command source Hand When the HAND mode is active the icon is displayed. When
AUTO mode is active, no icon is displayed.
Inverter status Inverter and motor running The icon is static and does not rotate.
Jog Jog function is active
Fault/alarm Fault or alarm pending
Flashing symbol = Fault
Steady symbol = Alarm
If a fault is detected, the Inverter will be stopped and the user
is required to take the necessary corrective actions to clear
the fault. An alarm is a condition that will not stop the Inverter,
for example, overtemperature.

Overview
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Menu structure
The BOP-2 is a menu-driven device and has the following basic menu structure:
Image 4-2 BOP-2 Basic menu structure

Overview
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18 Operating Instructions, 02/2016, A5E37143404B AA
Note
Menu structure and functionality
The actual menu structure and functionality of the BOP
-2 is influenced by the following
factors:
•
The software version and type of Control Unit to which the BOP-2 has been fitted.
•
The firmware and software version of the BOP-2.

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Installation
5
Fitting the BOP-2 to the Control Unit
Note
BOP-2 power supply
The BOP
-2 has no internal power supply and derives its power directly from the Control Unit
through the RS232 interface. Any cloned data stored on the BOP
-2 is saved to its non-
volatile memory which does not require power to retain the data.
To fit the BOP-2 to the Control Unit the following procedure should be performed:
1. Place the bottom edge of the BOP-2 casing into the lower recess of the Control Unit
housing.
2. Push the BOP-2 towards the Control Unit until the release-catch clicks into place on the
Control unit housing.
Image 5-1 Fitting the BOP-2 to the Control Unit
To remove the BOP-2 from the Control Unit, press down on the release-catch and pull the
BOP-2 off the Control Unit.

Installation
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Initial startup
After connection and power-up the BOP-2 automatically detects the type of Control Unit then
attempts to establish communications.
On startup the BOP
-2 will display the company name and the
class of O
perator Panel.
The BOP
-2 will then display the current software version of
the Operator Panel.
The BOP
-2 will then establish communications between the
Operator Panel and the Control Unit.
Once communications have been established, an internal
check is performed to ensure that the Operator Panel is r
e-
sponding correctly.
Once all checks have b
een completed the BOP-2 will display
the standard status screen. The BOP
-2 is now ready for use.
After establishing communications, if a fault or alarm cond
i-
tions is present, the BOP
-2 displays the relevant fault or
alarm number.
If more than one fault or alarm conditions exis
ts, use the
and
keys to move through the list on the screen.