Siemens SINUMERIK 802D Supplement

SINUMERIK 802D
09.2001
Short Guide
User Documentation
Milling
ISO Dialect M

SINUMERIK 802D
Milling
ISO Dialect M
Short Guide
09.2001 Edition
Valid for
Control Software Version
SINUMERIK 802D 1

SINUMERIK® Documentation
Printing history
Brief details of this editiion and previous editions are listed
below.
The status of each edition already published is shown by
the code in the "Remarks" column.
Status code in the "Remarks" column:
A .... New documentation.
B .... Unrevised reprint with new order no.
C .... Revised edition with new status
Edition Order No. Remarks
09.01 6FC5698-1AA50-0BP0 A
This manual is included in the documentation on CD-ROM
(DOCONCD)
Edition Order No. Remarks
09.01 6FC5298-6CA00-0AG1 C
Trademarks
SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®,
SINUMERIK®and SIMODRIVE®are registered trademarks of
the Siemens AG. Other product names used in this
documentation might be trademarks which, if used by third
parties, could infringe the rights of their owners.
Further information is available on the Internet under:
http://www.ad.siemens.de/sinumerik
This publication was produced with Win Word V8.0 and
Designer V7.0
Other functions not described in this document might be executable in the control. This
does not, however, represent an obligation to supply such functions with a new control
or when servicing.
Subject to change without prior notice.
The reproduction, transmission or use of this document or its contents is not permitted
without written authority. Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility model or design, are reserved.
© Siemens AG, 2001. All rights reserved

© Siemens AG, 2001. All rights reserved 0-5
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
09.01 General
Introduction
How to use this document
This document is a short guide describing
all the important operating and programming steps.
For detailed descriptions of operating and programming the
SINUMERIK 802D, refer to:
•User Manual, Turning,
Order No. 6FC5698-2AA00-0BP0
•User Manual, Milling,
Order No. 6FC5698-2AA10-0BP0
Method of description
The method of description is as follows:
Operating
Prerequisite
Operating sequence
Programming
Programming the function
Meaning of the parameters
Descriptive picture with an example of a workpiece

0-6 © Siemens AG, 2001. All rights reserved
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Table of Contents 09.01
Table of Contents
1. Setup 1-9
Activate ISO Dialect M, G291 .........................................1-10
Tool Offsets.....................................................................1-11
Enter Zero Offset ............................................................1-12
2. Create/Edit Program 2-13
Create/Open Program.....................................................2-14
Insert/Edit Block..............................................................2-15
Copy/Insert/Delete Block ................................................2-16
Block Search/Numbering................................................2-17
Start/Simulate Program...................................................2-18
3. Execute/Correct Program 3-19
Select/Trace Program.....................................................3-20
Correct Program .............................................................3-21
Block Search...................................................................3-22
4. Program Positional Data 4-23
Absolute Dimension, Incremental Dimension, G90/G91 4-24
Zero Offset, G54 to G59 .................................................4-25
Select the Working Plane, G17 to G19...........................4-26
5. Program Axis Motions 5-27
Rapid Traverse, G0.........................................................5-28
Linear Interpolation, G1..................................................5-29
Circular Interpolation, G2/G3..........................................5-30
Tapping, G74/G84 ..........................................................5-31
Polar Coordinates, G15/G16...........................................5-32
6. Tool Offsets 6-33
Call Tool..........................................................................6-34
Cutter Radius Path Offset, G41/G42 ..............................6-35
7. Program Preparatory Functions 7-37
Program Feed, G94/G95 ................................................7-38
Exact Stop, G9/G61........................................................7-39
Feed in Continuous-Path Mode, G64 .............................7-40
Program Spindle Motion .................................................7-41
Subroutine Call, M98/M99 ..............................................7-42

© Siemens AG, 2001. All rights reserved 0-7
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
09.01 Table of Contents
Table of Contents
8. Appendix 8-43
List of M Commands.......................................................8-44
List of the G Functions....................................................8-45
Cycle Alarms...................................................................8-47
Notes ..............................................................................8-48

0-8 ©Siemens, AG 2001. All rights reserved
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01

© Siemens AG 2001, All rights reserved. 1-9
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
1. Setup
Activate ISO Dialect M, G291 1-10
Tool Offsets 1-11
Enter Zero Offset 1-12

1. Setup 09.01
1-10 © Siemens AG, 2001. All rights reserved
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Activate ISO Dialect M, G291
N10 G291
G291 Activate ISO Dialect M NC programming
language
G290 Activate SIEMENS NC programming language
Machine OEM
Please observe the details supplied by the machine OEM
before switching on the power and when switching from
the Siemens programming language into the ISO dialect
programming language.
•The active tool,
•the tool offsets, and
•zero offsets
are retained when the ISO dialect programming language is
active.
ISO dialekt
The "ISO Dialect M" NC programming language is a second
programming language with a G Code command set.

09.01 1. Setup
© Siemens AG 2001, All rights reserved. 1-11
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Tool Offsets
Select
OFFSET
PARAM Select OFFSET
PARAM operating area
Tool
list Select "Tool List" menu
Functions
Del. tool
offsets Delete tool offsets
Search Search for tool
New tool Create new tool.
Enter the new values.

1. Setup 09.01
1-12 © Siemens AG, 2001. All rights reserved
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Enter Zero Offset
OFFSET
PARAM Select OFFSET
PARAM operating area
Zero offset Select "Zero offset" menu.
Select zero offset with the
cursor:
•Base
•Parameterizable (G54 to
G59)
Enter/change value.

© Siemens AG, 2001. All rights reserved 2-13
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
2. Create/Edit Program
Create/Open Program 2-14
Insert/Edit Block 2-15
Copy/Insert/Delete Block 2-16
Block Search/Numbering 2-17
Start/Simulate Program 2-18

2. Create/Edit Program 09.01
2-14 © Siemens AG, 2001. All rights reserved
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Create/Open Program
Create new program:
PROGRAM
MANAGER Select PROGRAM
MANAGER operating area
Programs Select program directory.
New Enter program name and
OK Confirm with OK
Note:
The "SPF" file extension must be written explicitly for
subroutines (e.g. TEST.SPF).
Open an existing program:
PROGRAM
MANAGER Select PROGRAM
MANAGER operating area
Programs Select program directory.
Use the cursor to select the
program in the program
directory and
Open open.
Note
If the program is already open in the editor, it can be
selected directly using the PROGRAM operating area key.

09.01 2. Create/Edit Program
© Siemens AG, 2001. All rights reserved 2-15
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Insert/Edit Block
Insert new block
Prerequisite:
Existing program is open.
Use the cursor to select the
line to be inserted.
Press the Input key.
Edit block
Prerequisite:
Existing program is open.
Select the block with the cursor
and change it.
Note
If the program is already open in the editor, it can be
selected directly using the PROGRAM operating area key.

2. Create/Edit Program 09.01
2-16 © Siemens AG, 2001. All rights reserved
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Copy/Insert/Delete Block
Copy/insert
Prerequisite:
Existing program is open.
Use the cursor to select the
required block or the position
where the marking is to start.
Mark
block
Start marking.
Use the cursor to select the
end point of the marking.
Copy
block Copy the marked text
Place the cursor at the required
insertion point.
Insert
block Insert copied selection
Notes
•Blocks are always copied behind the cursor.
•Blocks can also be copied and inserted between
different programs.
Delete
Prerequisite:
Existing program is open.
Use the cursor to select the
required block or the position
where the marking is to start.
Mark
block
Start marking.
Use the cursor to select the
end point of the marking
Delete
block Delete marked text

09.01 2. Create/Edit Program
© Siemens AG, 2001. All rights reserved 2-17
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Block Search/Numbering
Block search
Prerequisite:
Existing program is open.
Search
Text Line
no.
Enter search text.
You can choose between text
or line number ("N..." must be
entered for block number).
OK Start search.
Note
At the start of the search for text, it is possible to choose
between
•Search from the cursor position, or
•Search from the block start.
Block numbering
Prerequisite:
Program is open.
Numbering The block numbers of the
complete program are
renumbered in increments of
10.

2. Create/Edit Program 09.01
2-18 © Siemens AG, 2001. All rights reserved
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Start/Simulate Program
Start program
Prerequisite:
•Automatic mode is selected.
•Existing program is open.
Execute Select program to be executed.
NC-Start is used to start the
program.
Simulate program
Simulation Select Simulation and start with
NC start.
Call
... Call submenu to show:
Call G17/
G18/G19 Select plane.
Show
all Show the complete workpiece.
Zoom + Enlarge the size of the display.
Zoom - Reduce the size of the display.
To
origin Select the start screen of the
simulation.
Zoom
Auto Automatic scaling of the
selected tool path.
Cursor
coarse/fine Change cursor increment.
Delete
display Delete simulation display.
Edit Return to edit mode.

© Siemens AG, 2001. All rights reserved 3-19
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
3. Execute/Correct Program
Select/Trace Program 3-20
Correct Program 3-21
Block Search 3-22

3. Execute/Correct Program 09.01
3-20 © Siemens AG, 2001. All rights reserved
SINUMERIK 802D Milling ISO Dialect M (ISF) - Edition 09.01
Select/Trace Program
PROGRAM
MANAGER Select PROGRAM MANAGER
operating area.
Programs Select program directory.
Use the cursor to select the
program in the program
directory and
Execute select the program for
execution.
Select "Automatic" mode
Start the program with
NC start.
Note
At least the following conditions must be satisfied when the
program is started:
•No alarms pending.
•The feedrate enable is present.
•The spindle enable is present.
Trace machining on the
screen
[M]
POSITION Possibly select the
[M] POSITION operating area.
Trace Start tracing.
Start the program with
NC start.
The workpiece machining is
displayed simultaneous to the
machine on the screen.
Note
As for the simulation, functions for various display settings
are also available here (Zoom, To origin, ...).