Siemens SINUMERIK 808D Installation guide

Sinumerik 808D ADVANCED
Programming and Operating Procedures for Turning
Version 2013-09
s
Training manual

Programming and Operating —Turning Page 2 808D ADVANCED
s
Notes

808D ADVANCED Page 3 Programming and Operating —Turning
s
Basic knowledge of programming for turning is required,
before operating of a machine !
Simulate
Program
Pages 51~52
Appendix
Pages 113~116
Contents
End
Switch On and
Referencing
Pages 9~10
Machine
Pieces
Pages 59~61
Additional
Information
Part 2
Pages 79~89
Tool Setup
Pages 13~22
Sample
Program
Pages 91~98
Program
Restart
Pages 63~64
Additional
Information
Part 1
Pages 67~79
Test
Program
Pages 55~56
Create Part
Program
Part 1
Pages 25~32
Preparation
Pages 5~7
ISO Mode
Pages 101~111
Create Part
Program
Part 2
Pages 35~49

Programming and Operating —Turning Page 4 808D ADVANCED
Notes
s
Absolute value and incremental value 28
Editing part program 27
Executing function M 21
Calculator 90
Time change 78
Creating and measuring tools 13
Creating zero offsets 82
Cycles 35
Dry run 56
Jogging spindle 21
Manual start spindle 81
Tool wear 61
List of programming functions 115
Help 76
Manual tool change 16
MDA 84
Moving axis with handwheel 17
Part programming 25
Protection levels 7
Program execution 55
Breakpoint search 63
Reference point 10
RS232c, USB, and network 67
Saving data 78
Simulation 51
Timers/counters 59
Sample programs 93
Subprograms 85
ISO mode 103

808D ADVANCED Page 5 Programming and Operating —Turning
Preparation s
Unit Description
This unit describes the 808D ADVANCED PPU and MCP functionality, the
coordinate system of a turning machine and how to enter passwords to
access the system.
Unit Content
PPU
Function of
keyboard
MCP mode
Changing
MCP
Moving
axis
MCP
OEM
keys
Machine
coordinate
system
User
interface
Passwords
PPU
Function of
keyboard
The 808D ADVANCED
panel processing unit
(PPU) is used to input
data to the CNC and to
navigate to operating
areas of the system.
MCP mode
Changing
Mode Navigation
The 808D machine
control panel (MCP) is
used to select the
machine operating
mode :
JOG - MDA - AUTO
Menu navigation Operating area
navigation
End

Programming and Operating —Turning Page 6 808D ADVANCED
Preparation s
MCP
Moving axis
Axis movement
The 808D machine control
panel (MCP) is used to
control manual operation of
the axis.
The machine can be moved
with the appropriate keys.
MCP
OEM
keys
OEM key
The 808D machine control
panel (MCP) is used to
control OEM machine
functions.
The machine functions can
be activated with the appro-
priate keys.
User
interface
808D ADVANCED
(PPU) has eight
vertical softkeys
(abbr. SK) on the
right of the screen.
These SK’s can be
activated with the
corresponding button
(located on the right).
808D ADVANCED (PPU) has eight horizontal SK’s on the bottom
of the screen. These SK’s can be activated with the corresponding
button (located below).

808D ADVANCED Page 7 Programming and Operating —Turning
Preparation s
Machine
coordinate
system
The Sinumerik 808D
ADVANCED uses a
coordinate system which is
derived from the DIN
66217 standard.
The system is an interna-
tional standard and en-
sures compatibility be-
tween machines and coor-
dinate programming.
The primary function of the
coordinate system is to
ensure that the tool length
and tool radius are calcu-
lated correctly in the re-
spective axis.
Passwords
Changing
password
Step 1
The service mode is opened
with the appropriate key
combination.
In the service mode, the
password can be activated
and deactivated.
Step 2
Enter customer password
Change customer password
Delete customer password
The machine zero point (M) is determined by the machine manufacturer
and cannot be changed.
The workpiece zero point (W) is the origin of the workpiece coordinate
system.
The reference point (R) is used for synchronizing the measuring
system. synchronizing is used for synchronizing the measuring system
The tool holder reference point (F) is used to determine the tool offset.
Usually the machine operator does not need to
change the password.
End
+
Passwords at the control are used to set the user’s
right to access the system. Tasks such as ”Basic Op-
erating”, “Advanced Operating” and commissioning
functions all depend on the passwords.
No password Machine operator
Customer’s password Advanced operator
Manufacturer’s password OEM engineer
Customer’s password = CUSTOMER
Manufacturer’s password = SUNRISE
SEQUENCE

Programming and Operating —Turning Page 8 808D ADVANCED
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Notes

808D ADVANCED Page 9 Programming and Operating —Turning
Switch On
And
Referencing
s
Content
Unit Description
This unit describes how to switch the machine on and reference it.
Unit Content
Switch on
the
machine
Reference
the
machine
Switch on
the
machine
Please note the explicit switching on rules as specified
by the machine manufacturer.
Turn on the main switch of the machine.
The main switch is usually
at the rear of the machine.
Release all the EMERGENCY STOP
buttons on the machine!
Make sure you perform the following operation!
Step 1
Step 2
End
End

Programming and Operating —Turning Page 10 808D ADVANCED
Switch On
And
Referencing
s
Reference
the
machine
If your machine is configured with ABS
encoder, you do not need to reference
the axis of the machine.
If your machine is fitted with INC
encoder, after power on the machine
must first be referenced!
Step 1
After power on, the machine will be
in the reference point approach
mode (default).
If the axis is not referenced, the
non-referenced symbol (circle) is
displayed between the axis identifier
and the value.
Step 2
The axes are referenced with the
corresponding axis traversing keys.
The traversing direction keys are
specified by the machine
manufacturer.
After completing the referencing
procedure for all axes, the referenced
symbol is displayed next to the axis
identifier.
End
After returning to JOG mode,use the
axis traversing keys to move the
machine manually.
Now the machine can be operated in
JOG mode.
During normal operation (JOG),the
reference symbol is not shown on the
screen.
Step 3
SEQUENCE