Siemens SINUMERIK 808D Installation guide

Sinumerik 808D ADVANCED
Programming and Operating Procedures for Turning
Version 2013-09
s
Training manual

Programming and Operating —Turning Page 2 808D ADVANCED
s
Notes

808D ADVANCED Page 3 Programming and Operating —Turning
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Basic knowledge of programming for turning is required,
before operating of a machine !
Simulate
Program
Pages 51~52
Appendix
Pages 113~116
Contents
End
Switch On and
Referencing
Pages 9~10
Machine
Pieces
Pages 59~61
Additional
Information
Part 2
Pages 79~89
Tool Setup
Pages 13~22
Sample
Program
Pages 91~98
Program
Restart
Pages 63~64
Additional
Information
Part 1
Pages 67~79
Test
Program
Pages 55~56
Create Part
Program
Part 1
Pages 25~32
Preparation
Pages 5~7
ISO Mode
Pages 101~111
Create Part
Program
Part 2
Pages 35~49

Programming and Operating —Turning Page 4 808D ADVANCED
Notes
s
Absolute value and incremental value 28
Editing part program 27
Executing function M 21
Calculator 90
Time change 78
Creating and measuring tools 13
Creating zero offsets 82
Cycles 35
Dry run 56
Jogging spindle 21
Manual start spindle 81
Tool wear 61
List of programming functions 115
Help 76
Manual tool change 16
MDA 84
Moving axis with handwheel 17
Part programming 25
Protection levels 7
Program execution 55
Breakpoint search 63
Reference point 10
RS232c, USB, and network 67
Saving data 78
Simulation 51
Timers/counters 59
Sample programs 93
Subprograms 85
ISO mode 103

808D ADVANCED Page 5 Programming and Operating —Turning
Preparation s
Unit Description
This unit describes the 808D ADVANCED PPU and MCP functionality, the
coordinate system of a turning machine and how to enter passwords to
access the system.
Unit Content
PPU
Function of
keyboard
MCP mode
Changing
MCP
Moving
axis
MCP
OEM
keys
Machine
coordinate
system
User
interface
Passwords
PPU
Function of
keyboard
The 808D ADVANCED
panel processing unit
(PPU) is used to input
data to the CNC and to
navigate to operating
areas of the system.
MCP mode
Changing
Mode Navigation
The 808D machine
control panel (MCP) is
used to select the
machine operating
mode :
JOG - MDA - AUTO
Menu navigation Operating area
navigation
End

Programming and Operating —Turning Page 6 808D ADVANCED
Preparation s
MCP
Moving axis
Axis movement
The 808D machine control
panel (MCP) is used to
control manual operation of
the axis.
The machine can be moved
with the appropriate keys.
MCP
OEM
keys
OEM key
The 808D machine control
panel (MCP) is used to
control OEM machine
functions.
The machine functions can
be activated with the appro-
priate keys.
User
interface
808D ADVANCED
(PPU) has eight
vertical softkeys
(abbr. SK) on the
right of the screen.
These SK’s can be
activated with the
corresponding button
(located on the right).
808D ADVANCED (PPU) has eight horizontal SK’s on the bottom
of the screen. These SK’s can be activated with the corresponding
button (located below).

808D ADVANCED Page 7 Programming and Operating —Turning
Preparation s
Machine
coordinate
system
The Sinumerik 808D
ADVANCED uses a
coordinate system which is
derived from the DIN
66217 standard.
The system is an interna-
tional standard and en-
sures compatibility be-
tween machines and coor-
dinate programming.
The primary function of the
coordinate system is to
ensure that the tool length
and tool radius are calcu-
lated correctly in the re-
spective axis.
Passwords
Changing
password
Step 1
The service mode is opened
with the appropriate key
combination.
In the service mode, the
password can be activated
and deactivated.
Step 2
Enter customer password
Change customer password
Delete customer password
The machine zero point (M) is determined by the machine manufacturer
and cannot be changed.
The workpiece zero point (W) is the origin of the workpiece coordinate
system.
The reference point (R) is used for synchronizing the measuring
system. synchronizing is used for synchronizing the measuring system
The tool holder reference point (F) is used to determine the tool offset.
Usually the machine operator does not need to
change the password.
End
+
Passwords at the control are used to set the user’s
right to access the system. Tasks such as ”Basic Op-
erating”, “Advanced Operating” and commissioning
functions all depend on the passwords.
No password Machine operator
Customer’s password Advanced operator
Manufacturer’s password OEM engineer
Customer’s password = CUSTOMER
Manufacturer’s password = SUNRISE
SEQUENCE

Programming and Operating —Turning Page 8 808D ADVANCED
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Notes

808D ADVANCED Page 9 Programming and Operating —Turning
Switch On
And
Referencing
s
Content
Unit Description
This unit describes how to switch the machine on and reference it.
Unit Content
Switch on
the
machine
Reference
the
machine
Switch on
the
machine
Please note the explicit switching on rules as specified
by the machine manufacturer.
Turn on the main switch of the machine.
The main switch is usually
at the rear of the machine.
Release all the EMERGENCY STOP
buttons on the machine!
Make sure you perform the following operation!
Step 1
Step 2
End
End

Programming and Operating —Turning Page 10 808D ADVANCED
Switch On
And
Referencing
s
Reference
the
machine
If your machine is configured with ABS
encoder, you do not need to reference
the axis of the machine.
If your machine is fitted with INC
encoder, after power on the machine
must first be referenced!
Step 1
After power on, the machine will be
in the reference point approach
mode (default).
If the axis is not referenced, the
non-referenced symbol (circle) is
displayed between the axis identifier
and the value.
Step 2
The axes are referenced with the
corresponding axis traversing keys.
The traversing direction keys are
specified by the machine
manufacturer.
After completing the referencing
procedure for all axes, the referenced
symbol is displayed next to the axis
identifier.
End
After returning to JOG mode,use the
axis traversing keys to move the
machine manually.
Now the machine can be operated in
JOG mode.
During normal operation (JOG),the
reference symbol is not shown on the
screen.
Step 3
SEQUENCE

808D ADVANCED Page 11 Programming and Operating —Turning
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Notes

Programming and Operating —Turning Page 12 808D ADVANCED
Notes
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808D ADVANCED Page 13 Programming and Operating —Turning
Tool Setup s
Content
Unit Description
This unit describes how to create and set up tools.
Unit Content
Create tool
A tool must have been created and
measured before executing the
program.
Step 1
Press “Offset” on the PPU.
Create tool
Load tool
into active
position
Measure
tool
Move
machine
with hand-
wheel
JOG
spindle
Execute M
function
Start
spindle
Create tool
edge
Test tool
offset
results
Tool edge
position
code
Press the “Tool list” SK on the PPU.
Please make sure the system is in JOG mode.
End

Programming and Operating —Turning Page 14 808D ADVANCED
Tool Setup s
SEQUENCE
Press the “New tool” SK on the PPU.
Press the “OK” SK on the PPU
Press the “Input” button on the PPU
Enter “1” at “Tool No.”
Enter “3” at “Edge
position”.
The correct “Edge
position” selection
directly determines the
correct tool compensation
which will be described in
the next unit.
Tool edge
position
code
Principle of correct tool edge position
code selection: Select the correspond-
ing tool edge position code according to
actual tool point direction!
Observe the relationship between the tool point direction and the positive
direction of the X axis and the Z axis.
Find the corresponding position relationship in the figure below and enter
the number in “Edge position”; the red coordinate in the purple circle is the
selected position code.
Note that the tool tip direction here is the direction after
the correct tool offset, not only the direction in tool load-
ing. And the correct of tool edge position code directly
affects the tool tip radius compensation!
The tool edge position code can also be changed in the
position showed in the figure.
Step 2 The range of tool numbers which can be created by
this system is 1 ~32000. The machine can be loaded
with a maximum of 64 tools / 128 tool edges.
Select the type of required tool.
Enter the “Radius” and/or
“Tip width” as required.
Note: Not every tool has eight position codes. All the options are shown above.
As to “turning tool” and “grooving tool”, 808D
ADVANCED provide 4 edges (#1~4) which are shown
on the left figure.
As to “drilling tool” and “tapping tool ”, 808D
ADVANCED provide only 1 edge (#7) which is also
shown on the left figure.

808D ADVANCED Page 15 Programming and Operating —Turning
Tool Setup s
SEQUENCE
Create
tool edge
Step 1
Press the “Offset” key on the PPU.
A tool must have been created and
selected with the cursor before creating
a tool edge.
Press the “Edges” SK on the PPU.
Use “D” code to represent the tool edge. The system activates the
No.1 tool edge as default at the beginning.
Use direction keys to select the tool which
needs to have an additional a tool edge.or
Press the “New edge” SK on the PPU.
Press the “Tool list” SK on the PPU.
→
→
→
→
Example Common tool edge position code choices are as follows:

Programming and Operating —Turning Page 16 808D ADVANCED
Tool Setup s
SEQUENCE
Press the “Machine” key on the PPU.
Press the “T.S.M” SK on the PPU.
Enter tool number “1” in “T”.
Press “CYCLE START” on the MCP.
Load tool
into active
position
Press the “Back” SK on the PPU.
A tool must have been created in the
system before it can be loaded into
the active position.
Press the “JOG” key on the MCP.
Step 2
The red circle shows the actual active tool and tool edge,the purple circle
shows how many tool edges have been created and the related data for
each tool edge.
A new tool edge can be added in this way and different lengths and radii
can be entered as required.
A maximum of nine tool edges can be created for each
tool!
Different tool lengths and radii can be saved in different
tool edges as required.
Please select the right tool edge for machining according
to requirement!

808D ADVANCED Page 17 Programming and Operating —Turning
Tool Setup s
SEQUENCE
Move
machine
with hand-
wheel
Make sure there is no obstruction
when moving the tool to avoid a crash.
A handwheel can control the axis motion instead of the “JOG” button.
Press the “Machine” key on the PPU.
Press the “Handwheel” key on the MCP.
Select the axis you want to move with the
appropriate keys on the MCP
Select the required override increment
according to the buttons on the right（this
selection fits all axes)
The selected axis can now be moved with the handwheel.
Press “JOG” on the MCP to end
the “Handwheel” function.
The handwheel increment is “0.001 mm”
The handwheel increment is “0.010 mm”
The handwheel increment is “0.100 mm”
Notes：if set MD14512[16]=80 , the system will deactivate the function of
MCP for selecting the axis of handwheel, the user will have to activate
“Handwheel” function with PPU softkey
Under “WCS” or “MCS”, a handwheel
will be shown beside the axis
symbols, representing that the axis
can be moved using handwheel.
Select the
required axis
on the right of
the PPU; the
selected axis
is shown with
a √

Programming and Operating —Turning Page 18 808D ADVANCED
Tool Setup s
SEQUENCE
A tool must have been loaded and the
turret rotated to position.
Start
spindle
Start the spindle before adjusting tools as follows:
Press the “Machine” key on the PPU.
Press the “T.S.M” SK on the PPU.
Enter “500” at “Spindle speed”.
Select “M3” using the “Select” key on the
PPU.
Press the “CYCLE START” key on the
MCP.
Press the “Back” SK on the PPU.
Press “Reset” on the MCP to stop the spindle
rotation.
Measure
tool
Step 1
A tool must have been created and the
turret rotated before it can be
measured!
Press the “Measure X” SK on the PPU.
Measure length：X
Press the “Meas. tool” SK on the PPU.
Press the “Machine” key on the PPU.
Press the “JOG” key on the MCP.
Press the “JOG” key on the MCP.

808D ADVANCED Page 19 Programming and Operating —Turning
Tool Setup s
SEQUENCE
Use the traversing keys on the
MCP to move the axis to the
adjusted position.
Use the
“Handwheel”
key on the
MCP and
select a suit-
able feedrate
override to
move the tool
to X0. Move directly to zero point.
Enter 50 in “ø”
(this is the diameter of the workpiece)
Press the “Set length X” SK on the PPU.
Note: “X=0” or “Z=0” in the workpiece
coordinate system is shown as “X0” / “Z0”
in the following text.

Programming and Operating —Turning Page 20 808D ADVANCED
Tool Setup s
SEQUENCE
Use the traversing keys on the
MCP to move the axis to the ad-
justed position.
Step 2 Set length：Z
Move directly to zero point
Enter “0” in “Z0”
(this is the distance between the tool point
and the zero point)
Press the “Back” SK on the PPU.
Press the “Set length Z” SK on the PPU.
Press the “Set length Z” SK on the
PPU.
Use the
“Handwheel”
key on the
MCP and
select a suit-
able feedrate
override to
move the tool
to Z0.