Siemens SINUMERIK 840D sl Parts list manual

Valid for
Control
SINUMERIK 840D sl
SINUMERIK 840D sl (export version)
Drive
SINAMICS S120
Software version
NCU system software 1.5
NCU system software 2.5
HMI Advanced 7.5
05/08 Edition
SINUMERIK Safety Integrated
SINUMERIK 840D sl/
SINAMICS S120
Function ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction Manual
Regulations and Standards 1
Brief Description 2
System Features 3
Safety Functions
Integrated in the Drive 4
Basic Information on
Safety Functions Integrated
in the System/Drive 5
Safety Functions Integrated
in the System/Drive 6
Sensor/Actuator Connection 7
Data Descriptions 8
Commissioning 9
Diagnostics 10
Interaction with
Other Functions 11
Appendix A
Index I

SINUMERIK®documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in the ”Remarks” column:
ANew documentation.. . . . .
BUnrevised reprint with new Order No.. . . . .
CRevised edition with new status.. . . . . If factual changes have been made on the page since the last edition, this is indicated
by a new edition coding in the header on that page.
Edition Order No. Remarks
03/06 6FC5 397–4BP10–0BA0 A
03/07 6FC5 397–4BP10–1BA0 C
05/08 6FC5 397–4BP10–2BA0 C
Trademarks
All product designations may be trademarks or product names of Siemens AG or supplier
companies whose use by third parties for their own purposes could violate the rights of the
owners.
©Siemens AG 2008 All rights reserved.
We have checked that the contents of this publication agree with the
hardware and software described here. Nevertheless, differences
might exist and therefore we cannot guarantee that they are
completely identical. The data in this document is regularly checked
and the necessary corrections are included in subsequent editions.
Suggestions for improvement are also welcome.
Subject to change without prior notice.
Siemens–Aktiengesellschaft
Printed in the Federal Republic of Germany Siemens–Aktiengesellschaft
3ls

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Preface
SINUMERIK documentation
The SINUMERIK documentation is organized in 3 parts:
SGeneral documentation
SUser documentation
SManufacturer/Service documentation
An overview of publications, which is updated monthly and provides information
about the language versions available, can be found on the Internet at:
http://www.siemens.com/motioncontrol
Follow menu items -- ”Support” --> ”Technical documentation” --> ”Ordering
documentation” -- > ”Printed documentation”.
The Internet version of DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
Information about training courses and FAQs (frequently asked questions) is avail-
able on the Internet under:
http://www.siemens.com/motioncontrol and there under the menu item ”Support”
Target group
This documentation is intended for manufacturers/end users of machine tools and
production machines who use SINUMERIK 840D sl and SINAMICS S120 and the
integrated safety functions (SINUMERIK Safety IntegratedR).
Standard scope
This documentation describes the functionality of the standard scope. Extensions
or changes made by the machine manufacturer are documented by the machine
manufacturer.
Other functions not described in this documentation might be executable in the
control. However, no claim can be made regarding the availability of these func-
tions when the equipment is first supplied or in the event of servicing.
For the sake of simplicity, this documentation does not contain all detailed informa-
tion about all types of the product and cannot cover every conceivable case of
installation, operation, or maintenance.

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Technical support
If you have any technical questions, please contact our hotline:
Europe/Africa
Phone +49 180 / 5050 -- 222
Fax +49 180 / 5050 -- 223
Internet http://www.siemens.com/automation/support--request
America
Phone [phone]
Fax [phone]
E--mail mailto:[e-mail]
Asia/Australia
Phone [phone]
Fax [phone]
E--mail mailto:[e-mail]
Note
National phone numbers for technical support are provided under the following
Internet address: http://www.siemens.com/automation/service&support
Calls from the German fixed line network are charged (e.g. at 0.14 €/min).
Charges of other phone services may be different and may vary.
Questions about this documentation
If you have any queries (suggestions, corrections) regarding this documentation,
please send a fax or e--mail to the following address:
Fax [phone]
E--mail mailto:[e-mail]
A fax form is available at the end of this document.
SINUMERIK Internet address
http://www.siemens.com/sinumerik

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Standard scope
The main areas covered by this description of functions are as follows:
SRegulations and Standards
SBrief Description
SSystem Features
SSafety Functions Integrated in the Drive
SBasics on the Safety Functions Integrated in the System/Drive
SSafety Functions Integrated in the System/Drive
SConnecting Sensors/Actuators
SData Description
SCommissioning
SDiagnostics
SInteraction with other Functions
Separate documents are available for the user--oriented activities. These include,
for example, the creation of part programs and operation of the control systems.
Separate information is also available for operations that the machine tool
manufacturer must carry out. These include, for example, configuring/engineering,
installation and programming the PLC.
Notes on how to use this manual
The following help functions are available with this description of functions:
SOverall table of contents
SAppendix with abbreviations and references, glossary
SIndex
If you require information about a certain term, please look for this particular term
under the chapter Index in the Appendix. Both the chapter number and the page
number, where you will find this particular information are listed there.
Documentation, 05/08 Edition
Note
The 05/08 Edition of the documentation describes the functionality for the following
products and software release:
SINUMERIK 840D sl with NCU software release 1.5/2.5, HMI Advanced 7.5

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Note
Not all of the HMI functions shown are available in all of the HMI versions (HMI
Embedded, HMI sl, HMI Advanced).
Safety instructions
This manual contains notices you have to observe in order to ensure your personal
safety, as well as to prevent damage to property. The notices referring to your per-
sonal safety are highlighted in the manual by a safety alert symbol, notices refer-
ring only to property damage have no safety alert symbol. Depending on the haz-
ard level, warnings are displayed in a descending order as follows:
!Danger
indicates that death or severe personal injury will result if proper precautions are
not taken.
!Warning
indicates that death or severe personal injury may result if proper precautions are
not taken.
!Caution
with a warning triangle indicates that minor personal injury can result if proper
precautions are not taken.
Caution
without warning triangle indicates that material damage can result if proper
precautions are not taken.
Notice
indicates that an unintended event or situation can occur if the corresponding
information is not taken into account.

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In the event of a number of levels of danger prevailing simultaneously, the warning
corresponding to the highest level of danger is always used. A warning with a
warning triangle indicating risk of physical injury may also include a warning of the
risk of damage to property.
Qualified personnel
The device/system may only be set up and used in conjunction with this documen-
tation. Commissioning and operation of a device/system may only be performed by
qualified personnel. Qualified persons are defined as persons who are autho-
rized to commission, to ground, and to tag circuits, equipment, and systems in ac-
cordance with established safety practices and standards.
Intended purpose
Please note the following:
!Warning
This equipment is only allowed to be used for the applications described in the
catalog and in the technical description, and only in conjunction with non--Siemens
equipment and components recommended by Siemens. Correct, reliable operation
of the product requires proper transport, storage, positioning and assembly, as
well as careful operation and maintenance.
Additional information
Note
This symbol always appears in this documentation where further, explanatory
information is provided.
Test certificates
The attachments to the following test certificates with the certified software and
hardware releases are not included in this documentation. If you require the ap-
propriate attachments, then please use the address specified on the corrections/
suggestions sheet (last page).
A list of the certified software releases and hardware versions is provided with
each ”Certificate of Licence (CoL)” of the SINUMERIK Safety Integrated options.
If you have any questions relating to current certifications, please contact your
local Siemens office.

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EC type--examination certificate of the BGIA (BG Institute for Occupational Safety &
Health) acc. to DIN EN ISO 13849--1/DIN EN 61508

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PRÜFZERT symbol
When the ”SINUMERIK Safety Integrated” option is ordered, in addition to the
Certificate of license, an adhesive label that may be used for certified software
releases and hardware versions is included in the supplementary pack.
PRÜFZERT symbol for certification acc. to DIN EN ISO 13849--1/DIN EN 61508
Symbol of the BGIA
[BG Institute for
Occupational Safety
and Health]

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