Siemens SINUMERIK 840D Parts list manual

SINUMERIK 840D
SIMODRIVE 611 digital
Description of Functions 04.2000 Edition
HLA Module
Manufacturer/Service Documentation

SINUMERIK
840D/810D/
FM-NC
SINUMERIK
Overview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (04.00)
Brochure Catalog
Ordering Info
NC 60.1 *)
Technical Info.
NC 60.2
Description of
Functions
Drive Functions *)
Description of
Functions
-- Basic Machine *)
-- Extended Functions
-- Special Functions
SINUMERIK
611D
840D/810D
SINUMERIK
840D/840Di/
810D/
FM-NC
840D/840Di/
810D/
FM-NC/611
Accessories
Catalog
Accessories NC-Z
SINUMERIK
SIROTEC
SIMODRIVE
840D/840Di/
810D
FM-NC
611D
Lists *)
Installation &
Start-up Guide *)
-- F M - N C
-- 810D
-- 840D/611D
-- MMC
SINUMERIK
840D
Description of
Functions
Digitizing
SINUMERIK
SINUMERIK
840D/810D/
FM-NC
Configuring Kit
MMC 100/101
-- Configuring
Syntax
-- Development Kit
SINUMERIK
840D/810D/
FM-NC
Screen Kit
MMC 100/101
SW Update and
Configuration
SINUMERIK
840D/840Di/
810D/
FM-NC
SINUMERIK
840D/840Di/
810D
Operator
Components
(HW) *)
840D/840Di/
810D/
FM-NC
Description of
Functions
SINUMERIK
Safety Integrated
SINUMERIK
SIMODRIVE
SINUMERIK
840D/810D/
FM-NC
611,
Motors
SIMODRIVE
DOCONCD*)
The SINUMERIK System
General Documentation
Electronic Documentation
Manufacturer / Service Documentation
Manufacturer / Service Documentation
SINUMERIK
840D/810D/
FM-NC
SINUMERIK
840D/810D
User Documentation
Diagnostics
Guide *)
Operator’s Guide
-- Unit
Operator Panel
-- HPU
-- HT 6
AutoTurn
-- Short Guide
-- Programming (1)
-- S e t u p ( 2 )
SINUMERIK
840D/840Di/
810D/
FM-NC
Program. Guide
-- Short Guide
-- Fundamentals *)
-- Advanced *)
-- Cycles
-- Measuring Cycles
Description of
Functions
-- ManualTurn
-- ShopMill
Description of
Functions
Synchronized
Actions
Wood, Glass,
Ceramics
840D/810D
SINUMERIK
Operator’s Guide
-- ManualTurn
-- Short Guide ManualTurn
-- ShopMill
-- Short Guide ShopMill
840D/810D
Manufacturer / Service Documentation
SINUMERIK
840D/810D
Descr. of Functions
-- Computer Link
-- Tool Data
Information
System
*) These documents are a minimum requirement for the control
Operator’s Guide
-- Short Guide
-- Operator’s
Guide *)
SINUMERIK
840D/810D/
FM-NC
Configuring
(HW) *)
-- F M - N C
-- 810D
-- 840D
SINUMERIK
SINUMERIK
840D/810D
SINUMERIK
840D/810D/
FM-NC
Description of
Functions
Operator Interface
OP 030
Description of
Functions
Tool Manage-
ment
SINUMERIK
SIMODRIVE
SINUMERIK
SIMODRIVE
SINUMERIK
SIMODRIVE
SINUMERIK
SIMODRIVE
SINUMERIK
SIMODRIVE
840D
611D
840D
611D
Description of
Functions
Linear Motor
SINUMERIK
SIMODRIVE
SIROTEC
EMC
Guidelines
Description of
Functions
-- Hydraulics
Module
-- Analog Module
User Documentation
SINUMERIK
System Overview
840Di
Manufacturer / Service Documentation
SINUMERIK
Descr. of Functions
ISO Dialects for
SINUMERIK
840D/810D
SINUMERIK
Descr. of Functions
CAM Integration
DNC NT-2000
SINUMERIK
Manual
(HW + Installation
and Start-up)
840Di

Valid for
Control Software version
SINUMERIK 840D 5
SINUMERIK 840DE (export version) 5
04.00 Edition
SINUMERIK 840D
SIMODRIVE 611 digital
HLA module
Description of Functions
General 1
Configuring 2
Start-Up 3
Firmware Drive
Functions 4
Hardware Drive
Functions 5
Hydraulics Diagnostics 6
Peripherals/Accessories 7
Service 8
Hydraulics A
Abbreviations B
Definition of Terms C
References D
EC Declaration of
Conformity E
Index F

SINUMERIKDocumentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks”column.
Status code in the ”Remarks” column:
ANew documentation.. . . . .
BUnrevised reprint with new Order No.. . . . .
CRevised edition with new status.. . . . .
If factual changes have been made on the page in relation to the same software
version, this indicated by a new edition coding in the header on that page.
Edition Order No. Remarks
02.99 6SN1197–0AB60–0BP0 A
08.99 6SN1197–0AB60–0BP1 C
04.00 6SN1197–0AB60–0BP2 C
This manual is included in the documentation on CD-ROM (DOCONCD)
Edition Order No. Remarks
04.00 6FC5 298–5CA00–0BG2
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKrund SIMODRIVErsind Marken von
Siemens. Other names in this publication might be trademarks whose use by a third party for his own
purposes may violate the rights of the registered holder.
Further information is available on the Internet under:
http://www.ad.siemens.de/sinumerik
This publication was produced with Interleaf V 7.0.
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including created by patent grant
or registration of a utility model or design, are reserved.
Siemens AG 2000. All rights reserved
Other functions not described in this documentation might be
executable in the control. However, no claim can be made regarding
the availability of these functions when the equipment is first supplied
or for service cases.
We have checked that the contents of this document correspond to
the hardware and software described. Nonetheless, differences might
exist and therefore we cannot guarantee that they are completely
identical. The information contained in this document is, however,
reviewed regularly and any necessary changes will be included in the
next edition. We welcome suggestions for improvement.
Subject to changes without prior notice.
Siemens AktiengesellschaftOrder No. 6SN1197–0AB60–0BP1
Printed in the Federal Republic of German
y
3ls

02.99
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Siemens AG 2000. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition
User information
The documentation for SIMODRIVE 611/SINUMERIK 840D is organized on the
following levels:
SGeneral documentation
SManufacturer/service documentation
SElectronic documentation
The Description of Functions of the HLD module is part of the
SIMODRIVE/SINUMERIK range of documentation.
For further information about the publications listed in the documentation over-
view and other available SIMODRIVE/SINUMERIK publications, please contact
your local Siemens sales office.
This Description of Functions does not purport to cover all details or variations
in equipment, nor to provide for every possible contingency to be met in con-
nection with installation, operation or maintenance.
The contents of this document shall neither become part of nor modify any prior
or existing agreement, commitment or relationship. The Sales Contract contains
the entire obligations of Siemens. The warranty contained in the contract be-
tween the parties is the sole warranty of Siemens. Any statements contained
herein do not create new warranties or modify the existing warranty.
This documentation is intended for use by machine manufacturers and
servicing personnel who use “HLD modules”.
This Description of Functions provides the information required to configure and
start up the hydraulic drive module.
SChapter 2 describes the procedures to be followed to configure electrical
and hydraulic components.
SChapter 3 shows how the hydraulic drive is started up with the support of a
menu-assisted interface.
SFunctionalities provided by the firmware and the HLD module hardware are
explained in Chapters 4 and 5.
SChapter 6 explains how to check and interpret status displays and alarms
(hydraulics diagnostics).
SChapter 7 describes the accessories required, such as measuring system
and cables.
SAppendix A contains general information and an explanation of hydraulic
system functionalities.
Note
Hydraulics
Information about special hydraulics functions mentioned in this document refer
to functions supplied by Bosch.
Preface
Structure of the
documentation
Target group
Aim

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vi Siemens AG 2000. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition
Should further information be desired or should particular problems arise which
are not covered sufficiently for the purchaser’s purposes, the matter should be
referred to the local Siemens Sales Office.
The following guide information is provided to help you reference information in
this Description of Functions:
SGeneral table of contents
SHeader (as orientation aid):
–The top line of the header is the main section number
–The second line of the header is the subsection number
SAppendix with
–abbreviations, terms and references
–glossary (index)
If you require further explanation of a particular term, function or opera-
tion, you will find references to pages containing further relevant informa-
tion in the glossary.
For the purpose of this Description of Functions and product labels, a “qualified
person”is one who is familiar with the installation, mounting, start-up and opera-
tion of the equipment and the hazards involved. He or she must have the follow-
ing qualifications
STrained and authorized to energize, de-energize, ground and tag circuits
and equipment in accordance with established safety procedures.
STrained in the proper care and use of protective equipment in accordance
with established safety procedures.
STrained in rendering first aid.
The SW versions specified in this documentation refer to the SINUMERIK 840D
control system and the HLD module.
The Description of Functions applies only to the software versions specified.
When a new software version is released, the Description of Functions for that
version must be ordered.
!Important
This documentation applies to:
SSINUMERIK 840D control and SIMODRIVE 611 digital drive system,
software version 5
How to use this
manual
Definition:
How is a qualified
person defined?
Software
versions

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Siemens AG 2000. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition
!Important
This symbol always appears in the documentation when important information
is being conveyed.
Order data option
In this documentation, you will find this symbol with a reference to an ordering
option. The function described is executable only if the control contains the
designated option.
Machine manufacturer
This symbol appears in this documentation whenever the machine manufac-
turer can influence or modify the described functional behavior. Please observe
the information provided by the machine manufacturer.
!Danger
This symbol appears whenever death, severe physical injury or substantial
material damage will occur if the appropriate precautions are not taken.
!Caution
This symbol appears whenever minor physical injury or material damage may
occur if the appropriate precautions are not taken.
!Warning
This symbol appears whenever death, severe physical injury or substantial
material damage may occur if the appropriate precautions are not taken.
Explanation of
symbols

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viii Siemens AG 2000. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition
Technical information
!Warning
Operational electrical equipment has parts and components which are at haz-
ardous voltage levels.
Incorrect handling of these units, i.e. not observing the warning information, can
therefore result in severe bodily injury or property damage.
Only appropriately qualified personnel may commission/start-up this equip-
ment.
This personnel must be thoroughly familiar with all the warning information and
service instructions given in this Description.
Perfect and safe operation of this equipment assumes professional transport,
storage, mounting and installation as well as careful operator control and ser-
vicing.
Hazardous axis motion can occur when working with the equipment.
Note
When handling cables, please observe the following:
SThey must not be damaged
SThey must not be stressed
SThey must not come into contact with rotating components.
!Warning
Before the plant voltage test on the electrical components of machinery is car-
ried out, all terminals on the SIMODRIVE device must be disconnected
(EN 60204-1 (VDE0113-1), para. 20.4).
This is necessary to avoid subjecting pre-tested isolation on the SIMODRIVE
equipment to any unnecessary additional stresses.
!Warning
Start-up/commissioning is absolutely prohibited until it has been ensured that
the machine, in which the components described here are to be installed, fulfills
the regulations/specifications of Machinery Directive 89/392/EEC.

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Siemens AG 2000. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition
!Warning
The information and instructions in all the documentation supplied and any
other instructions must always be observed to eliminate hazardous situations
and damage.
SThe information given in catalogs and quotations applies additionally to
special versions of machines and equipment.
SFurthermore, all relevant national, local and plant-specific regulations and
specifications must also be taken into account.
SAll work must be undertaken with the system in a no-voltage condition
(powered down!)

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xSiemens AG 2000. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition
Components which can be destroyed by Electro Static Discharge
Components which can be destroyed by electrostatic discharge are individual
components, integrated circuits or boards which, when handled, tested or
transported, could be destroyed by electrostatic fields or electrostatic dis-
charge. These components are designated as ESDS (ElectroStatic Discharge
Sensitive Devices).
Handling ESDS boards:
SWhen handling components which can be destroyed by electrostatic di-
scharge, it must be ensured that personnel, the workstation and packaging
are well grounded,.
SAs a general rule, electronic boards should only be touched when absolu-
tely necessary.
SYou may only touch ESDS components if
–you are continuously grounded via an ESDS bracelet,
–you are wearing ESDS shoes or ESDS shoe grounding strips in con-
junction with an ESDS floor surface.
SBoards may only be placed on conductive surfaces (desk with ESDS sur-
face, conductive ESDS foam rubber, ESDS packing bag, ESDS transport
containers).
SBoards may not be brought close to data terminals, monitors or television
sets (a minimum of 10 cm should be kept between the board and the
screen).
SBoards may not be brought into contact with materials which can be char-
ged and are highly insulating,
e.g. plastic foils, insulating desktops, articles of clothing manufactured from
man-made fibers.
SMeasurements may be taken on the boards only if
–the measuring equipment is grounded (e.g. via the protective conductor)
or
–in the case of floating measuring instruments, the probe is briefly dis-
charged before a measurement is taken (e.g. through contact with bare
control housing).
SClosed-loop control modules, option modules and memory submodules
may only be held by the front plate or on the board edges.
J
ESDS instructions