
S7-1500R/H redundant system
6System Manual, 10/2018, A5E41814787-AA
Preface ................................................................................................................................................... 3
1 Documentation guide ............................................................................................................................ 11
2 System overview................................................................................................................................... 14
2.1 What is the S7-1500R/H redundant system? ........................................................................ 14
2.1.1 Areas of application ............................................................................................................... 15
2.1.2 Operating principle of the S7-1500R/H redundant system .................................................... 19
2.1.3 Plant components and automation levels .............................................................................. 25
2.1.4 Scalability............................................................................................................................... 26
2.1.5 Overview of features .............................................................................................................. 29
2.2 Configuration.......................................................................................................................... 30
2.2.1 Structure of the S7-1500R redundant system ....................................................................... 30
2.2.2 Structure of the S7-1500H redundant system ....................................................................... 31
2.2.3 Components........................................................................................................................... 33
2.3 S7-1500 R/H-CPUs................................................................................................................ 35
2.3.1 Overview of the CPU technical specifications ....................................................................... 35
2.3.2 Redundancy........................................................................................................................... 36
2.3.3 Security .................................................................................................................................. 38
2.3.4 Diagnostics............................................................................................................................. 39
2.3.5 Trace ...................................................................................................................................... 41
2.4 Communication ...................................................................................................................... 43
2.4.1 System and device IP addresses........................................................................................... 43
2.4.2 Integrated interfaces for communication................................................................................ 45
2.4.3 HMI devices ........................................................................................................................... 46
2.5 Power supply.......................................................................................................................... 46
2.6 Software ................................................................................................................................. 47
2.6.1 TIA Portal ............................................................................................................................... 47
2.6.2 SINETPLAN ........................................................................................................................... 48
2.6.3 PRONETA.............................................................................................................................. 48
3 Application planning.............................................................................................................................. 49
3.1 Requirements......................................................................................................................... 49
3.2 Restrictions compared to the S7-1500 automation system ................................................... 51
3.3 Configuration versions ........................................................................................................... 54
3.3.1 S7-1500R/H configuration with IO devices in the PROFINET ring........................................ 55
3.3.2 S7-1500R/H configuration with switches and linear topology................................................ 57
3.4 Redundancy scenarios .......................................................................................................... 59
3.4.1 Introduction ............................................................................................................................ 59
3.4.2 Failure of the primary CPU .................................................................................................... 60
3.4.3 Failure of the backup CPU..................................................................................................... 62
3.4.4 Failure of the PROFINET cable in the PROFINET ring......................................................... 64
3.4.5 Specific redundancy scenarios for S7-1500H........................................................................ 66
3.4.5.1 Failure of a redundancy connection in S7-1500H.................................................................. 66
3.4.5.2 Failure of both redundancy connections in S7-1500H > 1500 ms apart ............................... 68
3.4.5.3 Failure of both redundancy connections and the PROFINET cable in the PROFINET
ring ......................................................................................................................................... 70