Siemens SIMOTION D410 Quick start guide

SIMOTION
SIMOTION D410
Commissioning Manual
Valid for SIMOTION D410 DP and D410 PN
04/2014
Preface
Safety instructions
1
Description
2
Commissioning (hardware)
3
Parameter assignment /
addressing
4
Commissioning (software)
5
Maintenance and service
6
Diagnostics data
7
Configuring drive-related I/
Os (without symbolic
assignment)
A
Standards and approvals
B
ESD guidelines
C

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Copyright © Siemens AG 2007 - 2014.
All rights reserved

Preface
Contents of the commissioning manual
This manual is part of the SIMOTION D documentation package.
Scope
The SIMOTION D410 commissioning manual describes commissioning the
SIMOTION D410 DP and SIMOTION D410 PN Control Units.
A separate
SIMOTION D410‑2 Commissioning and Hardware Installation Manual is available
for the SIMOTION D410‑2 DP and D410‑2 DP/PN Control Units.
The software configuration is described in this manual based on SIMOTION SCOUT and
SIMATIC STEP 7 Version V5.x.
The Engineering Framework Totally Integrated Automation Portal (SCOUT in the TIA Portal)
only supports the newer SIMOTION D4xx‑2 Control Units. Configuration of the SIMOTION
D4xx Control Units in the TIA Portal is not possible.
Information in this manual
The following information blocks describe the purpose and use of the commissioning manual.
● Description
This section provides information pertaining to the SIMOTION system and its integration
into the information landscape.
● Commissioning (hardware)
This section describes how to start up the device and what you must take into account.
● Configuring SIMOTION D410
This section describes how to integrate SIMOTION D410 in a project and how to configure
the interfaces.
● Commissioning (software)
This section describes how to configure a plant and how to test the drives and axes you
configured.
● Service and maintenance
This section describes how to replace a module, how to run updates, and how to modify
settings.
● Service and diagnostics
This section provides information about service and diagnostics options, as well as LED
states.
● Appendices with factual information for reference (for example, Standards and Approvals,
and ESD)
● Index for locating information.
SIMOTION D410
Commissioning Manual, 04/2014 3

SIMOTION Documentation
An overview of the SIMOTION documentation can be found in the SIMOTION Documentation
Overview document.
This documentation is included as electronic documentation in the scope of delivery of
SIMOTION SCOUT. It comprises ten documentation packages.
The following documentation packages are available for SIMOTION V4.4:
● SIMOTION Engineering System Handling
● SIMOTION System and Function Descriptions
● SIMOTION Service and Diagnostics
● SIMOTION IT
● SIMOTION Programming
● SIMOTION Programming - References
● SIMOTION C
● SIMOTION P
● SIMOTION D
● SIMOTION Supplementary Documentation
Additional information
Click the following link to find information on the the following topics:
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search manuals/information)
http://www.siemens.com/motioncontrol/docu
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address:
[email protected]
My Documentation Manager
Click the following link for information on how to compile documentation individually on the
basis of Siemens content and how to adapt it for the purpose of your own machine
documentation:
http://www.siemens.com/mdm
Training
Click the following link for information on SITRAIN - Siemens training courses for automation
products, systems and solutions:
Preface
SIMOTION D410
4Commissioning Manual, 04/2014

http://www.siemens.com/sitrain
FAQs
Frequently Asked Questions can be found in SIMOTION Utilities & Applications, which are
included in the scope of delivery of SIMOTION SCOUT, and in the Service&Support pages
in Product Support:
http://support.automation.siemens.com
Technical support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
http://www.siemens.com/automation/service&support
Disposal and recycling
SIMOTION D410 is an environmentally friendly product! It includes the following features:
●In spite of its excellent resistance to fire, the flame-resistant agent in the plastic used for
the housing does not contain halogens.
● Identification of plastic materials in accordance with ISO 11469.
● Less material used because the unit is smaller and with fewer components thanks to
integration in ASICs
The disposal of the products described in this manual should be performed in compliance with
the valid national regulations.
The products can be largely recycled owing to their low pollutant content. To recycle and
dispose of your old device in an environmentally friendly way, please contact a recycling
company certified for electronic waste.
If you have any further questions about disposal and recycling, please contact your local
Siemens representative. Contact details can be found in our contacts database on the Internet
at:
Internet address (http://www.automation.siemens.com/partner).
Further information / FAQs
You can find further information on this manual under the following FAQ:
http://support.automation.siemens.com/WW/view/de/27585482
The following information sources are also available:
●SIMOTION Utilities & Applications: SIMOTION Utilities & Applications are included in the
SIMOTION SCOUT scope of delivery and, along with FAQs, they also contain free utilities
such as calculation tools, optimization tools, etc. as well as application examples (ready-to-
apply solutions such as winders, cross cutters or handling).
● The latest FAQs for SIMOTION under
http://support.automation.siemens.com/WW/view/de/10805436/133000
Preface
SIMOTION D410
Commissioning Manual, 04/2014 5

● SIMOTION SCOUT online help
●For additional documentation, see the
Overview of SIMOTION documentation (separate
document).
Preface
SIMOTION D410
6Commissioning Manual, 04/2014

Table of contents
Preface.........................................................................................................................................................3
1Safety instructions......................................................................................................................................13
1.1 Fundamental safety instructions..................................................................................................13
1.1.1 General safety instructions..........................................................................................................13
1.1.2 Safety instructions for electromagnetic fields (EMF)...................................................................17
1.1.3 Handling electrostatic sensitive devices (ESD)...........................................................................17
1.1.4 Industrial security........................................................................................................................18
1.1.5 Residual risks of power drive systems........................................................................................18
1.2 Specific safety information for SIMOTION D410.........................................................................20
2 Description..................................................................................................................................................21
2.1 System overview.........................................................................................................................21
2.2 System components....................................................................................................................23
2.3 SIMOTION D410 DP display.......................................................................................................28
2.4 SIMOTION D410 PN display.......................................................................................................31
2.5 The CompactFlash card..............................................................................................................33
2.6 Licensing.....................................................................................................................................35
3 Commissioning (hardware).........................................................................................................................37
3.1 Prerequisites for commissioning.................................................................................................37
3.2 Inserting the Compact Flash card...............................................................................................37
3.3 Switching on the power supply....................................................................................................39
3.4 RESET button.............................................................................................................................40
3.5 User memory concept.................................................................................................................41
3.5.1 SIMOTION D410 memory model................................................................................................41
3.5.2 Properties of the user memories.................................................................................................42
3.5.3 Operator actions and their impact on user memory....................................................................44
4 Parameter assignment / addressing...........................................................................................................53
4.1 Software requirements................................................................................................................53
4.2 Creating a project and configuring the communication...............................................................53
4.2.1 Creating a SIMOTION project and inserting a SIMOTION D410................................................53
4.2.2 Configuring the properties of the PROFINET interface...............................................................55
4.2.3 Configuring the PROFIBUS PG/PC interface (only for D410 DP)...............................................56
4.2.4 Configuring the Ethernet PG/PC interface (only for D410 PN)....................................................58
4.2.5 Representation in HW Config......................................................................................................60
4.3 Configuring the PROFIBUS DP interface (only D410 DP)..........................................................61
4.3.1 General information about PROFIBUS DP communication........................................................61
4.3.2 Assignment of the PROFIBUS addresses in HW Config............................................................62
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4.3.3 Operating SIMOTION D410 on PROFIBUS DP..........................................................................62
4.3.4 Creating a new PROFIBUS DP subnet.......................................................................................63
4.3.5 Setting the DP cycle and system cycle clocks............................................................................64
4.3.6 Rules for SIMOTION D410 DP....................................................................................................65
4.3.7 Operating the PROFIBUS interface (X21) as an MPI interface...................................................66
4.4 Configuring PROFINET (only for D410 PN)................................................................................67
4.4.1 General information about PROFINET communication..............................................................67
4.4.2 Operating SIMOTION D410 PN on PROFINET..........................................................................67
4.4.3 Setting the send cycles and system clocks.................................................................................70
4.4.4 Rules for SIMOTION D410 PN....................................................................................................71
5 Commissioning (software)..........................................................................................................................75
5.1 Overview of commissioning.........................................................................................................75
5.1.1 Symbolic assignment / adaptation...............................................................................................75
5.1.2 Procedure when commissioning.................................................................................................79
5.1.3 Important functions for the project handling during commissioning............................................80
5.2 Configuring the system in offline mode.......................................................................................81
5.2.1 Overview.....................................................................................................................................81
5.2.2 Accessing the drive wizard..........................................................................................................82
5.2.3 Configuring the components.......................................................................................................82
5.2.4 Downloading the project to the target system.............................................................................89
5.2.5 Loading a project created offline to the CompactFlash Card......................................................90
5.2.6 Downloading the project incl. sources and additional data.........................................................91
5.2.7 Archiving a project on the CompactFlash Card (zip file).............................................................92
5.3 Performing an online configuration..............................................................................................93
5.3.1 Overview.....................................................................................................................................93
5.3.2 Establishing the online connection..............................................................................................93
5.3.3 Starting automatic configuration..................................................................................................94
5.3.4 Editing SINAMICS components..................................................................................................97
5.3.5 Download the project to SIMOTION D410..................................................................................98
5.4 Additional information on configuring the SINAMICS Integrated.................................................98
5.4.1 Setting DP Slave properties........................................................................................................98
5.4.2 Using vector drives....................................................................................................................100
5.4.3 Set time of day..........................................................................................................................102
5.4.4 SINAMICS diagnostic buffer......................................................................................................104
5.4.5 Acyclic communication with the drive........................................................................................105
5.4.6 Control properties and performance features............................................................................106
5.4.7 Current controller cycle clocks <> 125 µs / use of output cams and measuring inputs............107
5.5 Testing the configured drive using the drive control panel........................................................108
5.6 Creating and testing an axis......................................................................................................110
5.6.1 Overview of SIMOTION Engineering........................................................................................110
5.6.2 Creating an axis with the axis wizard........................................................................................111
5.6.3 Testing an axis with the axis control panel................................................................................118
5.7 Setting up addresses and message frames..............................................................................120
5.7.1 Setting up communication for symbolic assignment.................................................................121
5.7.2 Message frame configuration....................................................................................................121
5.8 Integrating additional encoders (optional).................................................................................125
5.8.1 General information...................................................................................................................125
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5.8.2 Configuring additional encoders on the drive............................................................................126
5.8.3 Connecting additional encoders via PROFIBUS/PROFINET....................................................126
5.9 Symbolic assignment of I/O variables (PROFIdrive message frame / drive parameters).........127
5.9.1 Assignment to the PROFIdrive message frame of the TO axis ................................................127
5.9.2 Assignment to drive parameters................................................................................................127
5.10 Configuring drive-related I/Os (with symbolic assignment).......................................................131
5.10.1 Configuring I/O terminals..........................................................................................................132
5.10.1.1 Configuration of SIMOTION D410 I/Os (terminal X121)...........................................................133
5.10.1.2 Configuration of CU3xx/TB30/TMxx I/Os..................................................................................134
5.11 Configuring technology objects and I/O variables.....................................................................134
5.11.1 Configuring global measuring inputs.........................................................................................134
5.11.2 Configuring local measuring inputs...........................................................................................135
5.11.3 Configuring output cams / cam tracks.......................................................................................136
5.11.4 Configuration of I/Os (variables / TO axis)................................................................................137
5.12 Creating a DMC20/DME20........................................................................................................139
5.12.1 Hub properties...........................................................................................................................139
5.12.2 Creating a DRIVE-CLiQ hub.....................................................................................................140
5.13 Creating and programming TM41.............................................................................................140
5.13.1 Overview...................................................................................................................................140
5.13.2 Configuring TM41 at SINAMICS Integrated..............................................................................141
5.14 Optimizing the drive and controller............................................................................................142
5.14.1 Overview of automatic controller setting...................................................................................142
5.14.2 Automatic speed controller setting............................................................................................143
5.14.3 Automatic position controller setting..........................................................................................144
5.14.4 Measuring functions, trace, and function generator..................................................................145
5.14.5 Manual speed controller optimization........................................................................................147
5.15 Downloading and saving SIMOTION user data........................................................................150
5.16 Deleting data.............................................................................................................................152
5.16.1 Overview of data deletion..........................................................................................................152
5.16.2 Resetting the memory of SIMOTION D410...............................................................................152
5.16.3 Deleting user data from the CompactFlash Card......................................................................155
5.16.4 Restoring the default settings of SINAMICS Integrated............................................................156
5.16.5 Restoring the default settings of SIMOTION D410...................................................................156
5.17 System shutdown......................................................................................................................157
5.18 Configuring Safety Integrated functions....................................................................................158
6 Maintenance and service..........................................................................................................................163
6.1 Overview...................................................................................................................................163
6.2 Replacing modules (spare part scenario)..................................................................................167
6.2.1 Spare parts replacement for SIMOTION D410.........................................................................167
6.2.2 Removing and replacing the SIMOTION D410.........................................................................168
6.2.3 Replacing DRIVE-CLiQ components........................................................................................170
6.2.4 Replacing the fan......................................................................................................................172
6.2.5 Replacing the CompactFlash card............................................................................................174
6.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller)....................174
6.3.1 Overview...................................................................................................................................174
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6.3.2 Creating backup copies (project/CF).........................................................................................175
6.3.3 Backing up user data (backup variables)..................................................................................175
6.3.4 Upgrading a user project to the new SCOUT version...............................................................177
6.3.5 Platform replacement via XML export/import............................................................................178
6.3.6 Preparing for a device replacement..........................................................................................179
6.3.7 Replacing a device in HW Config..............................................................................................180
6.3.8 Upgrading technology packages...............................................................................................181
6.3.9 Upgrading the device version of SINAMICS S120 control units................................................184
6.3.10 Upgrade the libraries.................................................................................................................185
6.3.11 Save project, compile and check consistency...........................................................................185
6.4 Performing a firmware and project update................................................................................186
6.4.1 Upgrading the CompactFlash Card's bootloader......................................................................186
6.4.2 Update - preparatory measures................................................................................................186
6.4.3 Update via SIMOTION IT web server........................................................................................187
6.4.4 Upgrade via device update tool (upgrading SIMOTION devices).............................................188
6.4.5 Update via CompactFlash Card................................................................................................190
6.4.5.1 Backup of the CF card data.......................................................................................................190
6.4.5.2 Update via CF card...................................................................................................................191
6.4.5.3 Upgrading SINAMICS...............................................................................................................192
6.4.5.4 Downloading the project to the target system...........................................................................193
6.5 SIMOTION CompactFlash Card................................................................................................194
6.5.1 Replacing the CompactFlash Card...........................................................................................194
6.5.2 Writing to a CompactFlash card................................................................................................195
6.5.3 Formatting the CompactFlash Card..........................................................................................196
6.5.4 Bootloader on the CompactFlash card......................................................................................196
6.5.5 Recommended method of handling CompactFlash Cards........................................................198
6.5.6 Card reader for CF cards..........................................................................................................198
7 Diagnostics data.......................................................................................................................................199
7.1 Diagnostics by means of LED displays.....................................................................................199
7.2 Diagnostic data and non-volatile SIMOTION data....................................................................203
7.2.1 Overview...................................................................................................................................203
7.2.2 Backup of diagnostic data and non-volatile SIMOTION data....................................................203
7.2.2.1 Diagnostic data..........................................................................................................................203
7.2.2.2 Non-volatile SIMOTION data (retain data)................................................................................204
7.2.2.3 Procedure for backing up during operation...............................................................................204
7.2.2.4 Procedure for backing up during startup...................................................................................205
7.2.2.5 Storing data...............................................................................................................................207
7.2.3 Diagnostics via websites...........................................................................................................208
7.2.4 Deleting/restoring non-volatile SIMOTION data........................................................................209
7.2.5 Back up diagnostic data and non-volatile SIMOTION data via the web server.........................211
7.3 Additional service and diagnostics options................................................................................212
7.3.1 SIMOTION Task Profiler application.........................................................................................212
7.3.2 Diagnostics via the SIMOTION IT web server...........................................................................212
A Configuring drive-related I/Os (without symbolic assignment).................................................................215
A.1 Overview...................................................................................................................................215
A.2 Local and global measuring inputs............................................................................................215
A.3 Configuring local measuring inputs...........................................................................................217
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B Standards and approvals..........................................................................................................................219
B.1 General rules.............................................................................................................................219
B.2 Device-specific information.......................................................................................................220
C ESD guidelines.........................................................................................................................................221
C.1 ESD definition............................................................................................................................221
C.2 Electrostatic charging of individuals..........................................................................................221
C.3 Basic measures for protection against discharge of static electricity........................................222
Index.........................................................................................................................................................223
Table of contents
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Safety instructions 1
1.1 Fundamental safety instructions
1.1.1 General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
●Only work on electrical devices when you are qualified for this job.
● Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or short-
circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
SIMOTION D410
Commissioning Manual, 04/2014 13

WARNING
Danger to life from hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
●Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
WARNING
Danger to life from touching live parts on damaged devices
Improper handling of devices can result in damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
● Observe the limit values specified in the technical specifications during transport, storage,
and operation.
● Do not use damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
● As a minimum, connect cable shields and the cores of power cables that are not used
(e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
● Ground the device in compliance with the applicable regulations.
Safety instructions
1.1 Fundamental safety instructions
SIMOTION D410
14 Commissioning Manual, 04/2014

WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
● Install devices without a protective housing in a metal control cabinet (or protect the device
by another equivalent measure) in such a way that contact with fire inside and outside the
device is prevented.
● Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Danger to life from unexpected movement of machines when using mobile wireless devices
or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or causing material damage.
● Switch off wireless devices or mobile phones in the immediate vicinity of the components.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components followed by fire and
smoke development. This can cause death or serious injury. This can also result in increased
downtime and reduced service life for devices/systems.
● Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
●Check that the warning labels are complete based on the documentation.
● Attach any missing warning labels to the components, in the national language if
necessary.
● Replace illegible warning labels.
Safety instructions
1.1 Fundamental safety instructions
SIMOTION D410
Commissioning Manual, 04/2014 15

WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
● Observe the information in the appropriate product documentation before commissioning.
● Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
● Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
● Perform a function test.
● Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for safety functions
If you want to use safety functions, you must observe the safety notices in the safety manuals.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
●Protect the parameterization (parameter assignments) against unauthorized access.
● Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).
Safety instructions
1.1 Fundamental safety instructions
SIMOTION D410
16 Commissioning Manual, 04/2014

1.1.2 Safety instructions for electromagnetic fields (EMF)
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
●Ensure that the persons involved are the necessary distance away (minimum 2 m).
1.1.3 Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
● Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
● Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
● Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
Safety instructions
1.1 Fundamental safety instructions
SIMOTION D410
Commissioning Manual, 04/2014 17

1.1.4 Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit http://
www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit http://support.automation.siemens.com
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can lead to death, severe injuries and/
or material damage.
●Keep the software up to date.
Information and newsletters can be found at:
http://support.automation.siemens.com
● Incorporate the automation and drive components into a state-of-the-art, integrated
industrial security concept for the installation or machine.
For more detailed information, go to:
http://www.siemens.com/industrialsecurity
● Make sure that you include all installed products into the integrated industrial security
concept.
1.1.5 Residual risks of power drive systems
The control and drive components of a drive system are approved for industrial and commercial
use in industrial line supplies. Their use in public line supplies requires a different configuration
and/or additional measures.
These components may only be operated in closed housings or in higher-level control cabinets
with protective covers that are closed, and when all of the protective devices are enabled.
These components may only be handled by qualified and trained technical personnel who are
knowledgeable and observe all of the safety instructions on the components and in the
associated technical user documentation.
Safety instructions
1.1 Fundamental safety instructions
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When assessing the machine's risk in accordance with the respective local regulations (e.g.
EC Machinery Directive), the machine manufacturer must take into account the following
residual risks emanating from the controller and drive components of a drive system:
1. Unintentional movements of driven machine components during commissioning, operation,
maintenance, and repairs caused by, for example:
– Hardware faults and/or software errors in sensors, controllers, actuators, and connection
systems
– Response times of the controller and drive
– Operating and/or ambient conditions outside of the specification
– Condensation / conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of radio devices/cellular phones in the immediate vicinity of the controller
– External influences / damage
2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as
emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,
for example:
– Component malfunctions
– Software errors
– Operating and/or ambient conditions outside of the specification
– External influences / damage
Inverters of the Open Type / IP20 degree of protection must be installed in a metal control
cabinet (or protected by another equivalent measure) such that the contact with fire inside
and outside the inverter is not possible.
3. Hazardous touch voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operating and/or ambient conditions outside of the specification
– Condensation / conductive contamination
– External influences / damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk
to people with a pacemaker, implants or metal replacement joints, etc. if they are too close.
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly.
Safety instructions
1.1 Fundamental safety instructions
SIMOTION D410
Commissioning Manual, 04/2014 19

Note
The components must be protected against conductive contamination (e.g. by installing them
in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).
Assuming that conductive contamination at the installation site can definitely be excluded, a
lower degree of cabinet protection may be permitted.
For more information about residual risks of the components in a drive system, see the relevant
sections in the technical user documentation.
1.2 Specific safety information for SIMOTION D410
WARNING
Danger to life from hazardous voltage when connecting an unsuitable power supply
Only safety extra low voltage in accordance with EN/IEC 60950-1 may be connected at all
connectors and terminals.
WARNING
Danger to life from unexpected movement of machines on automatic restart
An automatic restart can be programmed for SIMOTION controllers. When the power returns,
the axes start automatically.
Make sure this presents no hazard to personnel or property.
NOTICE
Damage to the CompactFlash card from electrical fields or electrostatic discharge
The CompactFlash card is an ESD-sensitive component.
De-energize the SIMOTION D410 device before inserting or removing the CompactFlash
card. The SIMOTION D410 is in a de-energized state when all the LEDs are OFF.
Comply with the ESD rules.
NOTICE
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened life of systems / devices.
Make sure the ventilation clearances of 50 mm are provided above and below the
components. The ventilation openings may not be covered by connecting cables.
Safety instructions
1.2 Specific safety information for SIMOTION D410
SIMOTION D410
20 Commissioning Manual, 04/2014