Siemens SINAMICS S120 Installation and operation manual

Installation and Start-Up Manual 12/2004 Edition
sinamics
SINAMICS S120

Valid for
Drive Firmware release
SINAMICS S120 2.2
12.2004 Edition
Installation and Start-Up
Manual
SINAMICS S120
Manufacturer/Service Documentation
System Overview 1
Preparations for
Commissioning 2
Commissioning 3
Communication
via PROFIBUS 4
SINAMICS
Safety Integrated Booksize 5
Diagnosis 6
Basic Information about
the Drive System 7
Abbreviations
References
Index

SINAMICSDocumentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the “Remarks” column.
Status code in the “Remarks” column:
ANew documentation
BUnrevised reprint with new order no.
CRevised edition with new status
If factual changes have been made on the page in relation to the same software version, this is
indicated by a new edition coding in the header on that page.
Edition Order No. Comments
03.03 6SL3 097-0AF00-0BP0 A
04.04 6SL3 097-2AF00-0BP0 C
10.04 6SL3 097-2AF00-0BP1 C
12.04 6SL3 097-2AF00-0BP2 C
Trademarks
SINAMICSr, SIMOTIONr, SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr, and
SIMODRIVErare registered trademarks of Siemens AG. The designations in this documentation whose
use by third-parties for their own purposes may infringe the the rights of the owner.
Additional information can be found at:
http://www.siemens.com/motioncontrol
This publication was produced with Interleaf V 7
Siemens AG, 2004. All rights reserved
The controller may support functions that are not described in this
documentation. The customer is not, however, entitled to these
functions in the event of the system being replaced or serviced.
We have checked that the contents of this document correspond to
the hardware and software described. Since deviations cannot be
precluded entirely, we cannot guarantee complete conformance.
However, the data in this manual is reviewed regularly and any
necessary corrections included in subsequent editions. We are
thankful for any recommendations or suggestions.
We reserve the right to make technical changes.
Siemens AktiengesellschaftOrder No. 6SL3 097-2AF00-0BP2
Printed in German
y
3ls

v
ESiemens AG, 2004. All rights reserved
SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition
Preface
Information on the SINAMICS S120 documentation
The SINAMICS S120 documentation is divided into the following areas:
SGeneral documentation/catalogs
SManufacturer-/service documentation
SElectronic documentation
Table 1-1 Usage phases and the available documents/tools
Usage phase Document/tool
Exploratory Sales documents for SINAMICS S120
Planning/configuration SIZER configuration tool
Decision/ordering SINAMICS S120 catalog
Installation/assembly SINAMICS S120 Equipment Manuals
SControl units and additional system components
SBooksize power sections
SChassis power sections
Commissioning SSTARTER parameterization and commissioning tool
SGetting Started: SINAMICS S120
SSINAMICS S120 Installation and Start-Up Manual
SSINAMICS S120 Function Manual
SSINAMICS S List Manual
Usage/operation SSINAMICS S120 Installation and Start-Up Manual
SSINAMICS S120 Function Manual
SSINAMICS S List Manual
Maintenance/servicing SSINAMICS S120 Installation and Start-Up Manual
SSINAMICS S120 Function Manual
SSINAMICS S List Manual
SBooksize power sections
SChassis power sections
This documentation is part of the technical customer documentation for
SINAMICS. All documents can be obtained separately.
For more information on the documentation listed in the documentation overview
and on further SINAMICS documentation, please contact your local Siemens of-
fice.

Preface
vi ESiemens AG, 2004. All rights reserved
SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition
In the interests of clarity, this documentation does not contain all the detailed infor-
mation for all product types and cannot take into account every possible aspect of
installation, operation, or maintenance.
The contents of this documentation are not part of an earlier or existing agreement,
a promise, or a legal agreement, nor do they change this. All obligations entered
into by Siemens result from the respective contract of sale that contains the com-
plete and sole valid warranty arrangements. These contractual warranty provisions
are neither extended nor curbed as a result of the statements made in this docu-
mentation.
Audience
This documentation is intended for machine manufacturers, commissioning engi-
neers, and service personnel who use the SINAMICS S drive system.
Objective
The Installation and Start-Up Manual describes all the procedures and operational
instructions required for commissioning and servicing SINAMICS S120.
The Installation and Start-Up Manual is structured as follows:
Chapter 1 System Overview
Chapter 2 Preparations for Commissioning
Chapter 3 Commissioning
Chapter 4 PROFIBUS Communication
Chapter 5 SINAMICS Safety Integrated
Chapter 6 Diagnostics
Chapter 7 Basic Information About the Drive System
Advice for beginners:
First read Chapters 1 and 7 and then read the relevant chapters.
In addition to the Installation and Start-Up Manual, you need the List Manual and
the Function Manual.
Finding your way around
To help you find information more easily, the following sections have been included
in the appendix in addition to the table of contents:
1. List of Abbreviations
2. References
3. Index

Preface
vii
ESiemens AG, 2004. All rights reserved
SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition
Danger and warning symbols – Explanation
The following symbols for indicating danger and warnings are used in this docu-
mentation:
!Danger
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury or in substantial property damage.
!Warning
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury or in substantial property damage.
!Caution
Used with the safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury or in property damage.
Caution
Used without safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if not
avoided, may result in an undesirable result or state.
Note
This notice indicates that there are further issues to be taken into consideration.

Preface
viii ESiemens AG, 2004. All rights reserved
SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition
Definition: Qualified personnel
With reference to this manual and the warning labels on the product, a “qualified
person” is someone who is familiar with the installation, mounting, start-up, and
operation of the equipment and who has certified qualifications for the type of re-
sponsibility involved, such as:
STrained or authorized to energize, de-energize, ground, and tag circuits and
equipment in accordance with established safety procedures.
STrained in the proper care and use of protective equipment in accordance with
established safety procedures.
SFirst aid training.

Preface
ix
ESiemens AG, 2004. All rights reserved
SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition
Technical notes
Technical support
If you have any further questions, please call our hotline:
A&D Technical Supports Tel.: [phone] - 222
Fax: [phone] - 223
http://www.siemens.com/automation/support-request
Please send any questions about the documentation (suggestions for improve-
ment, corrections, and so on) to the following fax number or email address:
[phone] - 2176
Fax form: see feedback page at the end of this documentation
Email: [email protected]
Internet address
Up-to-date information about our products can be found on the Internet at the follo-
wing address:
http://www.ad.siemens.com/drives
Notation
The following notation and abbreviations are used in this documentation:
Notation for parameters (examples):
Sp0918 Adjustable parameter 918
Sr1024 Visualization parameter 1024
Sp1070[1] Adjustable parameter 1070, index 1
Sp0099[0...3] Adjustable parameter 99, indices 0 to 3
Sr0945[2](3) Visualization parameter 945, index 2 of drive object 3
Sp0795.4 Adjustable parameter 795, bit 4
Notation for faults and alarms (examples):
SF1234 Fault 1234
SA5678 Alarm 5678
General notation:
SThe sign “” means “is equal to”

Preface
xESiemens AG, 2004. All rights reserved
SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition
Notes on ESD
!Caution
An electrostatic-sensitive device (ESD) is an individual component, integrated
circuit, or module that can be damaged by electrostatic fields or discharges.
Regulations for handling ESD components:
SWhen handling components, make sure that personnel, workplaces, and
packaging are well earthed.
SElectronic components must only be handled by personnel in ESD areas with a
conductive floor when:
– These persons are grounded with an ESD wrist band
– They are wearing ESD shoes or shoe grounding strips.
SElectronic boards should only be touched if absolutely necessary. They must
only be handled on the front panel or, in the case of printed circuit boards, at
the edge.
SElectronic boards must not come into contact with plastics or items of clothing
containing synthetic fibers.
SElectronic modules must only be placed on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
SElectronic modules must be kept at a distance from data display equipment,
monitors, and televisions (minimum distance from screen: >10 cm).
SMeasurements must only be taken on boards when:
– The measuring device is grounded (with a protective conductor, for
example).
– The measuring head has been temporarily discharged before
measurements are taken on a floating measuring device (e.g. touching a
bare metal controller housing).