Siemens SINAMICS S120 User manual

SINAMICS S120 AC Drive
sinamics
s
SINAMICS S120
AC Drive
Equipment Manual 07/2007 Edition

Foreword
System overview
1
Line-side power components
2
Power Modules
3
DC link components
4
Motor-side power
components
5
Control Units
6
Supplementary system
components and encoder
system integration
7
Accessories
8
Cabinet design and EMC for
components, Blocksize
format
9
Service and maintenance
10
Appendix A
A
SINAMICS
S120
SINAMICS S120 AC Drive
Manual
(GH6), 07/2007 Edition
6SL3097-2AL00-0BP2

Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90327 NÜRNBERG
GERMANY
Ordernumber: 6SL3097-2AL00-0BP2
Ⓟ 07/2007
Copyright © Siemens AG 2006.
Technical data subject to change

AC Drive
Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 5
Foreword
SINAMICS Documentation
The SINAMICS documentation is organized in 2 parts:
● General documentation / catalogs
● Manufacturer / service documentation
A current overview of the documentation in the available languages is provided in the
Internet:
http://www.siemens.com/motioncontrol
Select the menu items "Support" → "Technical Documentation" → "Overview of Publications".
The Internet version of DOConCD (DOConWEB) is available in the Internet:
http://www.automation.siemens.com/doconweb
Information on the range of training courses and FAQs (Frequently Asked Questions) are
available in the Internet:
http://www.siemens.com/motioncontrol
Follow the menu item "Support".
Usage phases and the available tools/documents
Table 1 Usage phase and the available tools / documents
Usage phase Tools/documents
Orientation SINAMICS S Sales Documentation
Planning/configuration SIZER Engineering Tool
Configuration Manuals, Motors
Decision making /
ordering
SINAMICS S Catalogs
Installation / assembly •SINAMICS S120 Equipment Manual for Control Units and
Supplementary System Components
•SINAMICS S120 Equipment Manual Power Modules Booksize
•SINAMICS S120 Equipment Manual Power Modules in chassis format
•SINAMICS S150 Operating Instructions
Commissioning •STARTER parameterization and commissioning tool
•SINAMICS S120 Getting Started
•SINAMICS S120 Commissioning Manual
•SINAMICS S120 CANopen Commissioning Manual
•SINAMICS S List Manual
•SINAMICS S150 Operating Instructions

Foreword
AC Drive
6 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2
Usage phase Tools/documents
Usage / operation •SINAMICS S120 Commissioning Manual
•SINAMICS S List Manual
•SINAMICS S150 Operating Instructions
Maintenance/servicing •SINAMICS S120 Commissioning Manual
•SINAMICS S List Manual
•SINAMICS S150 Operating Instructions
Target group
This documentation is aimed at machine manufacturers, commissioning engineers, and
service personnel who use SINAMICS.
Benefits
This documentation contains the comprehensive information about parameters, function
diagrams and faults and alarms required to commission and service the system.
This manual should be used in addition to the other manuals and tools provided for the
product.
Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied.
● Other functions not described in this documentation might be able to be executed in the
drive system. This does not, however, represent an obligation to supply such functions
with a new control or when servicing.
● Functions can be described in the documentation that are not available in a particular
product version of the drive system. The functionality of the supplied drive system should
only be taken from the ordering documentation.
● Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types. This documentation cannot take into consideration every
conceivable type of installation, operation and service/maintenance.
Search tools
The following guides are provided to help you locate information in this manual:
1. General table of contents for the complete manual (after the preface).
2. List of abbreviations
3. References
4. Index

Foreword
AC Drive
Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 7
Technical Support
If you have any questions, please contact our hotline:
Europe/Africa
Telephone [phone] - 222
Fax [phone] - 223
Internet http://www.siemens.de/automation/support-request
America
Telephone [phone]
Fax [phone]
E-mail mailto:[email protected]
Asia/Pacific
Telephone [phone]
Fax [phone]
E-mail mailto:[e-mail]
Note
You will find telephone numbers for other countries for technical support in the Internet:
http://www.siemens.com/automation/service&support
Questions about the documentation
If you have any questions (suggestions, corrections) regarding this technical documentation,
please fax or e-mail us at:
Fax [phone]
E-mail mailto:[email protected]
A fax form is at the end of this document.
Internet address for SINAMICS
http://www.siemens.com/sinamics

Foreword
AC Drive
8 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2
EC Declarations of Conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained:
● in the Internet:
http://support.automation.siemens.com
under the Product/Order No. 15257461
● with the responsible branch office of the A&D MC Business Division of Siemens AG.
The EC Declaration of Conformity for the Low-Voltage Directive can be found/obtained
● in the Internet:
http://support.automation.siemens.com
under the Product/Order No. 22383669
Note
When operated in dry areas, SINAMICS equipment conforms to the Low-Voltage Directive
73/23/EEC and 2006/95/EC.
Note
SINAMICS equipment fulfills, in the configuration specified in the associated EC Declaration
of Conformance and when the EMC Mounting Guidelines is consequently implemented,
Order No. 6FC 5297-AD30-0AP, EMC Directive 89/336/EEC and 2004/108/EC.

Foreword
AC Drive
Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 9
ESD information
CAUTION
Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or
boards that may be damaged by either electrostatic fields or electrostatic discharge.
Regulations for handling ESD components:
When handling components, make sure that personnel, workplaces, and packaging are
well earthed.
Personnel may only come into contact with electronic components, if
•They are grounded with an ESD wrist band, or
•They are in ESD areas with conductive flooring, ESD shoes or ESD grounding straps.
Electronic boards should only be touched if absolutely necessary. They must only be
handled on the front panel or, in the case of printed circuit boards, at the edge.
Electronic boards must not come into contact with plastics or items of clothing containing
synthetic fibers.
Boards must only be placed on conductive surfaces (work surfaces with ESD surface,
conductive ESD foam, ESD packing bag, ESD transport container).
Do not place boards near display units, monitors, or television sets (minimum distance from
screen: 10 cm).
Measurements must only be taken on boards when the measuring instrument is grounded
(via protective conductors, for example) or the measuring probe is briefly discharged before
measurements are taken with an isolated measuring device (for example, touching a bare
metal housing).
Safety information
DANGER
Commissioning must not start until you have ensured that the machine, in which the
components described here are installed, complies with the Machinery Directive 98/37/EC.
Only appropriately qualified personnel may mount/install, commission and service the
SINAMICS S units.
The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and observe the specified danger and
warning notices.
Operational electrical equipment and motors have parts and components which are at
hazardous voltage levels, that if touched, can result in severe bodily injury or death.
All work on the electrical system must be carried out when the system has been
disconnected from the power supply.

Foreword
AC Drive
10 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2
DANGER
Correct and safe operation of SINAMICS S drive units assumes correct transportation in
the transportation packaging, correct long-term storage in the transport packaging, setup
and installation, as well as careful operation and maintenance.
The details in the Catalogs and proposals also apply to the design of special equipment
versions.
In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and system-specific regulations and
requirements must be taken into account.
To ensure compliance with EN 61800-5-1 and UL 508, only safety extra-low voltages from
the electronics modules may be connected to connections and terminals.
DANGER
Using protection against direct contact via DVC A (PELV) is only permissible in areas with
equipotential bonding and in dry rooms indoors. If these conditions are not fulfilled, then
other protective measures against electric shock must be used (e.g. protection using
protective impedances or limited voltage or using protective classes I and II).
DANGER
As part of routine tests, SINAMICS S components will undergo a voltage test in accordance
with EN 61800-5-1. Before the voltage test is performed on the electrical equipment of
machines acc. to EN 60204-1, Section 19.4, all connectors of SINAMICS equipment must
be disconnected/unplugged to prevent the equipment from being damaged.
Motors should be connected-up corresponding to the circuit diagram supplied with the
motor (refer to the connection examples, Motor Modules). They must not be connected
directly to the three-phase supply because this will damage them.
WARNING
Operating the equipment in the immediate vicinity (< 1.8 m) of mobile telephones with a
transmitter power of > 1 W may cause the equipment to malfunction.

Foreword
AC Drive
Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 11
Explanation of symbols
The symbols are in accordance with IEC 617-2.
Table 2 Symbols
Symbol Meaning
Protective earth (PE)
Ground (e.g. M 24 V)
Functional ground (e.g. shield)
Equipotential bonding

Foreword
AC Drive
12 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2
Residual risks of power drive systems
When carrying out a risk assessment of the machine in accordance with the EU Machinery
Directive, the machine manufacturer must consider the following residual risks associated
with the control and drive components of a power drive system (PDS).
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions not within the scope of the specification
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. Exceptional temperatures as well as emissions of light, noise, particles, or gas caused by,
for example:
– Component malfunctions
– Software errors
– Operating and/or ambient conditions not within the scope of the specification
– External influences / damage
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operating and/or ambient conditions not within the scope of the specification
– Condensation / conductive contamination
– External influences / damage
– Improper protective conductor connection at high leakage currents.
4. Electrical, magnetic, and electromagnetic fields that can pose a risk to people with a
pacemaker and/or implants if they are too close.
5. Emission of pollutants if components or packaging are not disposed of properly.
An assessment of the residual risks of PDS components (see points 1 to 5 above)
established that these risks do not exceed the specified limit values.
For more information about residual risks of the power drive system components, see the
relevant chapters in the technical user documentation.

AC Drive
Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 13
Table of Contents
Foreword ................................................................................................................................................... 5
1 System Overview..................................................................................................................................... 21
1.1 Field of application .......................................................................................................................21
1.2 Versions .......................................................................................................................................22
1.3 Platform concept and Totally Integrated Automation...................................................................23
1.4 Overview, SINAMICS S120 AC Drive..........................................................................................24
1.5 Components, SINAMICS S120 AC Drive ....................................................................................26
1.6 System data .................................................................................................................................28
1.7 Standards.....................................................................................................................................30
2 Line-Side Power Components ................................................................................................................. 33
2.1 Introduction ..................................................................................................................................33
2.2 Line connection variants ..............................................................................................................35
2.2.1 Methods of line connection ..........................................................................................................35
2.2.2 Operation of the line connection components on the supply network .........................................36
2.2.3 Operation of the line connection components via an autotransformer ........................................37
2.2.4 Operation of the line connection components via an isolating transformer.................................38
2.2.5 Line connection via a residual-current circuit-breaker .................................................................39
2.3 Line filter.......................................................................................................................................40
2.3.1 Description ...................................................................................................................................40
2.3.2 Safety information ........................................................................................................................40
2.3.3 Dimension drawing, Blocksize .....................................................................................................41
2.3.4 Dimension drawing, Chassis........................................................................................................42
2.3.5 Installation....................................................................................................................................44
2.3.6 Technical data, Blocksize line filter..............................................................................................45
2.3.7 Technical data, Chassis line filter ................................................................................................45
2.4 Line reactors ................................................................................................................................46
2.4.1 Description ...................................................................................................................................46
2.4.2 Safety information ........................................................................................................................46
2.4.3 Dimension drawings, Blocksize line reactors...............................................................................47
2.4.4 Dimension drawing, Chassis line reactor.....................................................................................51
2.4.5 Installation....................................................................................................................................53
2.4.6 Electrical connection ....................................................................................................................57
2.4.7 Technical data, Blocksize ............................................................................................................58
2.4.8 Technical data, Chassis...............................................................................................................60
3 Power Modules........................................................................................................................................ 61
3.1 Power Modules Blocksize (PM340) .............................................................................................61
3.1.1 Description ...................................................................................................................................61
3.1.2 Safety information ........................................................................................................................63

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AC Drive
14 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2
3.1.3 Interface description.................................................................................................................... 66
3.1.3.1 Overview ..................................................................................................................................... 66
3.1.3.2 Line supply connection................................................................................................................ 75
3.1.3.3 Motor connection......................................................................................................................... 76
3.1.3.4 Connection to the option module, brake control .........................................................................76
3.1.3.5 Braking resistor R1/R2................................................................................................................ 77
3.1.4 Dimension drawings.................................................................................................................... 78
3.1.5 Mounting...................................................................................................................................... 85
3.1.6 Electrical installation.................................................................................................................... 89
3.1.7 Technical data............................................................................................................................. 90
3.2 Power Modules Chassis............................................................................................................ 102
3.2.1 Description ................................................................................................................................ 102
3.2.2 Safety information ..................................................................................................................... 102
3.2.3 Interface description.................................................................................................................. 103
3.2.3.1 Overview ................................................................................................................................... 103
3.2.3.2 Sample connection.................................................................................................................... 105
3.2.3.3 Terminal Block X9 ..................................................................................................................... 106
3.2.3.4 DCPS, DCNS connection for a dv/dt filter................................................................................. 106
3.2.3.5 X41 EP terminal / temperature sensor connection ................................................................... 107
3.2.3.6 DRIVE-CLiQ Interface X400-X402............................................................................................ 107
3.2.3.7 Meaning of the LEDs on the Power Module ............................................................................. 108
3.2.4 Dimension drawings.................................................................................................................. 109
3.2.5 Mounting the CU310 in the Power Module Chassis ................................................................. 111
3.2.6 Electrical connection ................................................................................................................. 112
3.2.7 Technical data........................................................................................................................... 113
3.2.7.1 Characteristics .......................................................................................................................... 115
3.2.7.2 Current de-rating as a function of the pulse frequency............................................................. 116
4 DC Link Components............................................................................................................................. 119
4.1 Blocksize ................................................................................................................................... 119
4.1.1 Braking resistors ....................................................................................................................... 119
4.1.1.1 Description ................................................................................................................................ 119
4.1.1.2 Safety information ..................................................................................................................... 119
4.1.1.3 Dimension drawings.................................................................................................................. 121
4.1.1.4 Mounting.................................................................................................................................... 123
4.1.1.5 Technical data........................................................................................................................... 124
4.2 Chassis...................................................................................................................................... 126
4.2.1 Braking Modules ....................................................................................................................... 126
4.2.1.1 Description ................................................................................................................................ 126
4.2.1.2 Safety information ..................................................................................................................... 126
4.2.1.3 Braking Module for frame size FX............................................................................................. 127
4.2.1.4 Braking Module for type GX...................................................................................................... 128
4.2.1.5 Sample connection.................................................................................................................... 129
4.2.1.6 Braking resistor connection X1 ................................................................................................. 129
4.2.1.7 X21 digital inputs/outputs.......................................................................................................... 130
4.2.1.8 S1 threshold value switch ......................................................................................................... 130
4.2.1.9 Installing a Braking Module in a Power Module, frame size FX................................................ 131
4.2.1.10 Installing a Braking Module in a Power Module, frame size GX............................................... 134
4.2.1.11 Technical data........................................................................................................................... 137
4.2.2 Braking resistors ....................................................................................................................... 138
4.2.2.1 Description ................................................................................................................................ 138
4.2.2.2 Safety information ..................................................................................................................... 138
4.2.2.3 Dimension drawing.................................................................................................................... 139
4.2.2.4 Technical data........................................................................................................................... 140

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Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 15
5 Motor-Side Power Components............................................................................................................. 143
5.1 Motor reactors............................................................................................................................143
5.1.1 Blocksize ....................................................................................................................................143
5.1.1.1 Description .................................................................................................................................143
5.1.1.2 Safety information ......................................................................................................................143
5.1.1.3 Dimension drawings...................................................................................................................144
5.1.1.4 Mounting ....................................................................................................................................149
5.1.1.5 Electrical connection ..................................................................................................................154
5.1.1.6 Technical data............................................................................................................................154
5.1.2 Chassis ......................................................................................................................................157
5.1.2.1 Description .................................................................................................................................157
5.1.2.2 Safety information ......................................................................................................................157
5.1.2.3 Dimension drawing ....................................................................................................................158
5.1.2.4 Technical data............................................................................................................................159
5.2 Sinusoidal filter...........................................................................................................................160
5.2.1 Chassis ......................................................................................................................................160
5.2.1.1 Description .................................................................................................................................160
5.2.1.2 Safety information ......................................................................................................................160
5.2.1.3 Dimension drawing ....................................................................................................................161
5.2.1.4 Technical data............................................................................................................................162
5.3 dv/dt filter....................................................................................................................................163
5.3.1 Chassis ......................................................................................................................................163
5.3.1.1 Description .................................................................................................................................163
5.3.1.2 Safety information ......................................................................................................................164
5.3.1.3 Interface description...................................................................................................................165
5.3.1.4 Connecting the dv/dt filter with Voltage Peak Limiter ................................................................166
5.3.1.5 Dimension drawing, dv/dt reactor ..............................................................................................167
5.3.1.6 Dimension drawing of Voltage Peak Limiter..............................................................................168
5.3.1.7 Technical data............................................................................................................................170
6 Control Units.......................................................................................................................................... 173
6.1 Introduction ................................................................................................................................173
6.2 Control Unit CU310 DP (PROFIBUS)........................................................................................176
6.2.1 Description .................................................................................................................................176
6.2.2 Safety information ......................................................................................................................176
6.2.3 Interface description...................................................................................................................177
6.2.3.1 Overview ....................................................................................................................................177
6.2.3.2 Sample connection ....................................................................................................................178
6.2.3.3 X100 DRIVE-CLiQ interface ......................................................................................................179
6.2.3.4 X120 EP terminals / temperature sensor connection ................................................................179
6.2.3.5 X121 digital inputs/outputs.........................................................................................................180
6.2.3.6 Electronics power supply X124..................................................................................................181
6.2.3.7 X21 PROFIBUS .........................................................................................................................182
6.2.3.8 X23 HTL/TTL/SSI encoder interface..........................................................................................183
6.2.3.9 PROFIBUS address switches....................................................................................................185
6.2.3.10 X22 serial interface (RS232)......................................................................................................186
6.2.3.11 Measurement sockets T0, T1, and T2 .......................................................................................186
6.2.3.12 Slot for the CompactFlash card .................................................................................................187
6.2.3.13 Description of the LEDs on the Control Unit..............................................................................188
6.2.4 Dimension drawing ....................................................................................................................191
6.2.5 Mounting the CU310 on the Power Module Blocksize ..............................................................192
6.2.6 Mounting the CU310 in the Power Module Chassis ..................................................................194
6.2.7 Technical data............................................................................................................................195

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AC Drive
16 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2
6.3 Control Unit CU310 PN (PROFINET) ....................................................................................... 196
6.3.1 Description ................................................................................................................................ 196
6.3.2 Safety information ..................................................................................................................... 196
6.3.3 Interface description.................................................................................................................. 197
6.3.3.1 Overview ................................................................................................................................... 197
6.3.3.2 Sample connection.................................................................................................................... 198
6.3.3.3 X100 DRIVE-CLiQ interface...................................................................................................... 199
6.3.3.4 X120 EP terminals / temperature sensor connection ............................................................... 199
6.3.3.5 X121 digital inputs/outputs........................................................................................................ 200
6.3.3.6 Electronics power supply X124................................................................................................. 201
6.3.3.7 X200 - X201 PROFINET........................................................................................................... 201
6.3.3.8 X23 HTL/TTL/SSI encoder interface......................................................................................... 202
6.3.3.9 X22 serial interface (RS232)..................................................................................................... 204
6.3.3.10 Measurement sockets T0, T1, and T2 ...................................................................................... 204
6.3.3.11 Description of the LEDs on the Control Unit ............................................................................. 205
6.3.4 Dimension drawing.................................................................................................................... 208
6.3.5 Mounting the CU310 on the Power Module Blocksize.............................................................. 209
6.3.6 Technical data........................................................................................................................... 210
6.4 Control Unit Adapter CUA31..................................................................................................... 211
6.4.1 Description ................................................................................................................................ 211
6.4.2 Safety information ..................................................................................................................... 211
6.4.3 Interface description.................................................................................................................. 212
6.4.3.1 Overview ................................................................................................................................... 212
6.4.3.2 X200 - X202 DRIVE-CLiQ interface.......................................................................................... 213
6.4.3.3 X224 electronics power supply ................................................................................................. 214
6.4.3.4 X210 EP terminals / temperature sensor connection ............................................................... 215
6.4.3.5 Description of the LEDs on the Control Unit Adapter CUA31................................................... 215
6.4.4 Dimension drawing.................................................................................................................... 216
6.4.5 Mounting.................................................................................................................................... 217
6.4.6 Technical data........................................................................................................................... 218
6.5 CUA32 Control Unit Adapter..................................................................................................... 219
6.5.1 Description ................................................................................................................................ 219
6.5.2 Safety information ..................................................................................................................... 219
6.5.3 Interface description.................................................................................................................. 220
6.5.3.1 Overview ................................................................................................................................... 220
6.5.3.2 X200 - X202 DRIVE-CLiQ interface.......................................................................................... 221
6.5.3.3 X224 electronics power supply ................................................................................................. 222
6.5.3.4 X220 HTL/TTL/SSI encoder interface....................................................................................... 223
6.5.3.5 X210 EP terminals / temperature sensor connection ............................................................... 225
6.5.3.6 Description of the LEDs on the CUA32 Control Unit Adapter................................................... 226
6.5.4 Dimension drawing.................................................................................................................... 227
6.5.5 Assembly................................................................................................................................... 227
6.5.6 Technical data........................................................................................................................... 228
7 Supplementary System Components and Encoder System Integration................................................. 229
7.1 Overview ................................................................................................................................... 229
7.2 Basic Operator Panel BOP20 ................................................................................................... 230
7.2.1 Description ................................................................................................................................ 230
7.2.2 Interface description.................................................................................................................. 230
7.2.3 Mounting.................................................................................................................................... 233
7.2.4 Technical data........................................................................................................................... 234
7.3 Sensor Module Cabinet-Mounted SMC10 ................................................................................ 235
7.3.1 Description ................................................................................................................................ 235

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Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 17
7.3.2 Safety information ......................................................................................................................237
7.3.3 Interface description...................................................................................................................238
7.3.3.1 Overview ....................................................................................................................................238
7.3.3.2 DRIVE-CLiQ interface X500 ......................................................................................................239
7.3.3.3 X520 sensor system ..................................................................................................................240
7.3.3.4 Electronics power supply X524..................................................................................................241
7.3.3.5 Meaning of LEDs on the Sensor Module Cabinet 10 / 20 (SMC10 / SMC20)...........................242
7.3.4 Dimension drawing ....................................................................................................................243
7.3.5 Installation..................................................................................................................................244
7.3.6 Technical data............................................................................................................................245
7.4 Sensor Module Cabinet-Mounted SMC20 .................................................................................246
7.4.1 Description .................................................................................................................................246
7.4.2 Safety information ......................................................................................................................246
7.4.3 Interface description...................................................................................................................247
7.4.3.1 Overview ....................................................................................................................................247
7.4.3.2 DRIVE-CLiQ interface X500 ......................................................................................................248
7.4.3.3 X520 sensor system ..................................................................................................................249
7.4.3.4 Electronics power supply X524..................................................................................................250
7.4.3.5 Meaning of LEDs on the Sensor Module Cabinet 10 / 20 (SMC10 / SMC20)...........................251
7.4.4 Dimension drawing ....................................................................................................................252
7.4.5 Installation..................................................................................................................................253
7.4.6 Technical specifications .............................................................................................................254
7.5 Option modules, brake control...................................................................................................255
7.5.1 Introduction ................................................................................................................................255
7.5.2 Brake Relay................................................................................................................................255
7.5.2.1 Description .................................................................................................................................255
7.5.2.2 Interface description...................................................................................................................256
7.5.2.3 Dimension drawing ....................................................................................................................258
7.5.2.4 Technical data............................................................................................................................258
7.5.3 Safe Brake Relay .......................................................................................................................259
7.5.3.1 Safety information ......................................................................................................................259
7.5.3.2 Interface description...................................................................................................................260
7.5.3.3 Dimension drawing ....................................................................................................................263
7.5.3.4 Mounting ....................................................................................................................................264
7.5.3.5 Technical data............................................................................................................................266
8 Accessories ........................................................................................................................................... 267
8.1 DRIVE-CLiQ cabinet gland ........................................................................................................267
8.1.1 Description .................................................................................................................................267
8.1.2 Safety information ......................................................................................................................267
8.1.3 Interface description...................................................................................................................268
8.1.3.1 Overview ....................................................................................................................................268
8.1.4 Dimension drawing ....................................................................................................................269
8.1.5 Mounting ....................................................................................................................................271
8.1.6 Technical data............................................................................................................................272
8.2 DRIVE-CLiQ coupling ................................................................................................................273
8.2.1 Description .................................................................................................................................273
8.2.2 Safety information ......................................................................................................................273
8.2.3 Interface description...................................................................................................................273
8.2.3.1 Overview ....................................................................................................................................273
8.2.4 Dimension drawing ....................................................................................................................274
8.2.5 Installation..................................................................................................................................275
8.2.6 Technical data............................................................................................................................275

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18 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2
8.3 Screening kit ............................................................................................................................. 276
8.3.1 Dimension drawings.................................................................................................................. 277
8.3.2 Mounting.................................................................................................................................... 283
9 Cabinet Design and EMC for Components, Blocksize Format............................................................... 289
9.1 Information ................................................................................................................................ 289
9.1.1 General...................................................................................................................................... 289
9.1.2 Safety information ..................................................................................................................... 290
9.2 Selection of devices required for operating SINAMICS ............................................................ 291
9.2.1 General...................................................................................................................................... 291
9.2.2 Information about line disconnecting devices ........................................................................... 291
9.2.3 Overcurrent protection using line fuses or circuit-breakers ...................................................... 291
9.2.4 Line filter.................................................................................................................................... 292
9.2.5 Line contactors.......................................................................................................................... 293
9.3 24 V DC supply voltage............................................................................................................. 294
9.3.1 General...................................................................................................................................... 294
9.3.2 Selecting power supply units..................................................................................................... 295
9.3.3 24 V component current consumption ...................................................................................... 296
9.3.4 Overcurrent protection .............................................................................................................. 297
9.4 Arrangement of components and equipment............................................................................ 299
9.4.1 General...................................................................................................................................... 299
9.4.2 Mounting.................................................................................................................................... 300
9.5 Information about electromagnetic compatibility (EMC) and cable routing .............................. 301
9.5.1 General...................................................................................................................................... 301
9.5.2 Cable shielding and routing....................................................................................................... 302
9.5.3 Equipotential bonding................................................................................................................ 305
9.6 Connection methods ................................................................................................................. 306
9.6.1 Screw terminals......................................................................................................................... 306
9.6.2 Connectable cable cross-sections ............................................................................................ 307
9.7 Information on cabinet cooling .................................................................................................. 310
9.7.1 General...................................................................................................................................... 310
9.7.2 Ventilation.................................................................................................................................. 312
9.7.3 Power loss of components in rated operation........................................................................... 314
10 Service and Maintenance ...................................................................................................................... 315
10.1 Safety information ..................................................................................................................... 315
10.2 Service and maintenance for components, Blocksize format................................................... 316
10.2.1 Replacing hardware components ............................................................................................. 316
10.2.2 Replacing the fan ...................................................................................................................... 316
10.3 Service and maintenance for Chassis format components ...................................................... 321
10.3.1 Maintenance.............................................................................................................................. 322
10.3.2 Installation equipment ............................................................................................................... 323
10.3.3 Replacing components.............................................................................................................. 324
10.3.3.1 Safety information ..................................................................................................................... 324
10.3.3.2 Replacing the Powerblock, Power Module, frame size FX ....................................................... 325
10.3.3.3 Replacing the Powerblock, Power Module, frame size GX ...................................................... 327
10.3.3.4 Replacing the fan, Power Module, frame size FX..................................................................... 329
10.3.3.5 Replacing the fan, Power Module, frame size GX .................................................................... 331

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Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 19
A Appendix A ............................................................................................................................................ 333
A.1 List of abbreviations ...................................................................................................................333
Index...................................................................................................................................................... 345

Table of Contents
AC Drive
20 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2