Siemens SINAMICS S120 User manual

AC Drive
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SINAMICS
S120
AC Drive
Manual
(GH6), 04/2014
6SL3097
-4AL00-0BP4
Foreword
Fundamental safety
instructions
1
System overview
2
Mains connection and line-
side power components
3
Power Modules
4
DC link components
5
Motor-side power
components
6
Control Units, Control Unit
Adapters and operating
components
7
Supplementary system
components and encoder
system integration
8
Accessories
9
Cabinet design and EMC for
components, Blocksize
format
10
Service and maintenance
11
Appendix
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6SL3097-4AL00-0BP4
Ⓟ
04/2014 Subject to change
Copyright © Siemens AG 2006 - 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Manual, (GH6), 04/2014, 6SL3097-4AL00-0BP4 5
Foreword
SINAMICS documentation
The SINAMICS documentation is organized in the following categories:
●General documentation/catalogs
●User documentation
●Manufacturer/service documentation
More information
Using the following link, you can find information on the topics:
●Ordering documentation/overview of documentation
●Additional links to download documents
●Using documentation online (find and search in manuals/information)
http://www.siemens.com/motioncontrol/docu
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address:
[e-mail]
My Documentation Manager
Using the following link, you can find information on how to create your own individual
documentation based on Siemens content, and adapt it for your own machine
documentation:
http://www.siemens.com/mdm
Training
At the following link, you will find information on SITRAIN - training from Siemens for
products, systems, and drive and automation engineering solutions:
http://www.siemens.com/sitrain
FAQs
You can find Frequently Asked Questions in the Service&Support pages under
Product
Support
:
http://support.automation.siemens.com

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SINAMICS
You can find information on SINAMICS under:
http://www.siemens.com/sinamics
Usage phases and the available tools/documents
Table 1 Usage phases and the available documents/tools
Usage phase
Document/tool
Orientation
SINAMICS S sales documentation
Planning/engineering •SIZER configuration tool
•Configuration manuals, motors
Decision making/ordering SINAMICS S120 catalogs
•SIMOTION, SINAMICS S120 and Motors for Production
Machines (Catalog PM 21)
•SINAMICS and motors for single-axis drives (catalog D 31)
•SINUMERIK & SINAMICS
Equipment for Machine Tools (Catalog NC 61)
•SINUMERIK 840D sl Type 1B
Equipment for Machine Tools (Catalog NC 62)
Configuring/installation •SINAMICS S120 Equipment Manual for Control Units and
Additional System Components
•SINAMICS S120 Equipment Manual for Booksize Power
Units
•SINAMICS S120 Equipment Manual for Chassis Power
Units
•SINAMICS S120 Equipment Manual for AC Drives
•SINAMICS S120M Equipment Manual Distributed Drive
Technology
•SINAMICS HLA System Manual Hydraulic Drive
Commissioning •STARTER commissioning tool
•SINAMICS S120 Getting Started
•SINAMICS S120 Commissioning Manual
•SINAMICS S120 CANopen Commissioning Manual
•SINAMICS S120 Function Manual
•SINAMICS S120 Safety Integrated Function Manual
•SINAMICS S120/S150 List Manual
•SINAMICS HLA System Manual Hydraulic Drive
Using/operating •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
•SINAMICS HLA System Manual Hydraulic Drive

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Usage phase
Document/tool
Maintenance/Service •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
List of references •SINAMICS S120/S150 List Manual
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.
Benefits
This Manual provides all the information, procedures and operational instructions required
for commissioning and servicing SINAMICS S120.
Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied.
●Other functions that are not explained in this documentation may be able to be executed
in the drive system. However, no claim can be made regarding the availability of these
functions when the equipment is first supplied or in the event of servicing.
●The documentation can also contain descriptions of functions that are not available in a
particular product version of the drive system. The functionalities of the supplied drive
system should only be taken from the ordering documentation.
●Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types. and cannot take into consideration every conceivable type of
installation, operation and service/maintenance.
Technical Support
Country-specific telephone numbers for technical support are provided in the Internet under
Contact
:
http://www.siemens.com/automation/service&support
EC Declarations of Conformity
The EC Declaration of Conformity for the EMC Directive can be found on the Internet at:
http://support.automation.siemens.com/WW/view/de/21901735/134200

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The EC Declaration of Conformity for the Low Voltage Directive can be found on the Internet
at:
http://support.automation.siemens.com
There – as a search term – enter the number
22383669
.
Note
When operated in dry areas, SINAMICS S units conform to the Low
-Voltage Directive
2006/95/EC.
Note
SINAMICS S units comply with the EMC Directive 2004/108/EC in the configuration specified
in the associated EC Declaration of Conformity for EMC and when the EMC installation
guideline provided in the Configuration Manual with Order No. 6FC5297
-0AD30-0xPx is
implemented.
Note
The E
quipment Manual describes a desired state which, if maintained, ensures the required
level of operational reliability and compliance with EMC limit values.
Should there be any deviation from the requirements in the manual, appropriate actions (e.g.
measure
ments) must be taken to check/prove that the required level of operational reliability
and compliance with EMC limit values are ensured.
EMC limit values in South Korea
The EMC limit values to be complied with for South Korea correspond to the limit values of
the EMC product standard for variable-speed electric drives EN 61800-3, Category C2 or
limit value class A, Group 1 according to EN55011. By applying suitable supplementary
measures, the limit values according to Category C2 or according to limit value class A,
Group 1 are maintained. Further, additional measures may be required, for instance, using
an additional radio interference suppression filter (EMC filter). The measures for EMC-
compliant design of the system are described in detail in this manual and in the
Configuration Manual "EMC installation guideline."
The measures for EMC-compliant design of the system are described in detail in this manual
respectively in the Installation Guideline EMC.
Please note that the final statement on compliance with the standard is always provided on
the label attached to each unit.
Spare parts
Spare parts are available on the Internet at:
http://support.automation.siemens.com/WW/view/de/16612315

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Explanation of symbols
Table 2 Symbols
Symbol
Meaning
Protective earth (PE)
Ground (e.g. M 24 V)
Functional ground
Equipotential bonding

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