Siemens ULTRAMAT 23 User manual

C79000-L5276-C216-03 GN: 30350_ULTRAMAT_23
Gas analyzer ULTRAMAT 23
Operating Instructions •09/2009
ULTRAMAT 23
Gas analyzer for IR-absorbing gases and oxygen
7MB2335, 7MB2337, 7MB2338
Operating Instructions •09/2009
www.siemens.com/processautomation
Subject to change without prior notice
C79000-B5276-C216-03
© Siemens AG 2009
Siemens AG
Industry Automation (IA)
Sensors and Communication
Process Analytics
76181 KARLSRUHE
GERMANY
Continuous Gas Analysis
C79000B5276C216
4 019169 141222
C79000B5276C216

ULTRAMAT 23
Gas Analyzer For IR-absorbing Gases And Oxygen
7MB2335, 7MB2337, 7MB2338
Operating Instructions
Order No.: C79000-B5276-C216
Version 09/2009

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ULTRAMAT, OXYMAT, SIPAN
are Siemens registered trademarks.
All other product or system names are (registered) trademarks of their
respective owners and must be treated accordingly.
According to the German law on units in measuring technology, data in
inches only apply to devices for export.
ULTRAMAT, OXYMAT, SIPAN
sind Marken von Siemens.
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son marcas registradas de Siemens.
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proprietà. Conformemente alla ”Legge sulle unità di misura” i dati in pollici
valgono soltanto per l’esportazione.

I-1
Operating Instructions ULTRAMAT 23 Gas Analyzer
C79000-B5276-C216-03
Contents
1 Information for the User 1-1..........................................
1.1 General Information 1-2...........................................
1.2 Notes on Using this Instructions 1-3................................
1.3 Danger Information 1-3...........................................
1.4 Approved Use 1-4................................................
1.5 Qualified Personnel 1-4...........................................
1.6 Warranty Information 1-5..........................................
1.7 Supply and Delivery 1-5...........................................
1.8 Standards and Regulations 1-6....................................
1.9 Conformity with European Guidelines 1-6...........................
2 Installation Guidelines 2-1...........................................
2.1 Safety Information 2-2............................................
2.2 Assembly instructions 2-2.........................................
2.3 Gas Connections and Internal Gas Paths 2-3........................
2.4 Gas Conditioning 2-4.............................................
2.5 Electric Connection 2-5...........................................
2.5.1 Power Supply Connection 2-5.....................................
2.5.2 Connection of Signal Cables 2-5...................................
3 Technical Description 3-1............................................
3.1 General 3-2.....................................................
3.1.1 Overview 3-2....................................................
3.1.2 Benefit 3-2......................................................
3.1.3 Applications 3-2.................................................
3.2 Design 3-6......................................................
3.3 Function 3-9.....................................................
3.4 Integration 3-10...................................................
3.5 Technical Data 3-13...............................................
3.6 Dimensional drawings 3-15.........................................
3.7 Circuit diagrams (electric and gas connections) 3-17...................
4 Start-up 4-1.........................................................
4.1 Safety Information 4-2............................................
4.2 Preparations for Start-up 4-2......................................
4.3 Start-up 4-3.....................................................
4.3.1 AUTOCAL 4-3...................................................
4.3.2 Calibration 4-4...................................................
4.3.3 System Setup with Several Analyzers in Parallel 4-5..................

I-2 Operating Instructions ULTRAMAT 23 Gas Analyzer
C79000-B5276-C216-03
5 Operation 5-1.......................................................
5.1 General 5-3.....................................................
5.2 Display and Input Panel 5-4.......................................
5.3 Warm-up Mode 5-7..............................................
5.4 Measuring Mode 5-8.............................................
5.5 Input Mode 5-8..................................................
5.5.1 Code Levels 5-9.................................................
5.5.2 Key Operations Step-by-step 5-10...................................
5.5.3 Using the ESC key 5-12...........................................
5.6 Recoding the Analyzer 5-13........................................
5.7 Analyzer Status 5-15..............................................
5.7.1 Analyzer Status: Status 5-15.......................................
5.7.1.1 Analyzer Status: Status: Logbook/Faults 5-15.........................
5.7.1.2 Analyzer Status: Status: Maintenance Request 5-16...................
5.7.1.3 Analyzer Status: Status: AUTOCAL Deviation 5-16....................
5.7.1.4 Analyzer Status: Status: O2 Sensor Status 5-16......................
5.7.2 Analyzer Status: Diagnostic Values 5-17.............................
5.7.2.1 Analyzer Status: Diagnostic Values: IR Diagnostic Values 5-17..........
5.7.2.2 Analyzer Status: Diagnostic Values: O2 Diagnostic Values 5-18.........
5.7.2.3 Analyzer Status: Diagnostic Values: Pressure Sensor Diagnosis 5-18....
5.7.2.4 Analyzer Status: Diagnostic Values: Other Diagnostic Values 5-18.......
5.7.3 Analyzer Status: Factory Settings Hardware 5-19.....................
5.7.4 Analyzer Status: Factory Settings Software 5-19......................
5.8 Calibration 5-21...................................................
5.8.1 Calibration: Calibrate IR Channels 5-21..............................
5.8.1.1 Calibration: Calibrate IR Channels: Set Span Gas Values 5-21..........
5.8.1.2 Calibration: Calibrate IR Channels: Start with Range MR 1/2 5-22.......
5.8.2 Calibration: Calibrate O2 Sensor 5-22................................
5.8.2.1 Calibration: Calibrate O2 Sensor: O2 Cal. after Install 5-22.............
5.8.2.2 Calibration: Calibrate O2 Sensor: O2 Zero Cal. 5-23...................
5.8.3 Calibration: Calibrate Pressure Sensor 5-23..........................
5.8.4 Calibration: AUTOCAL 5-24........................................
5.9 Parameters 5-26..................................................
5.9.1 Parameters: Measuring Ranges 5-26................................
5.9.1.1 Parameters: Measuring Ranges: Switch Ranges 5-26..................
5.9.1.2 Parameters: Measuring Ranges: Change Ranges 5-27.................
5.9.1.3 Parameters: Measuring Ranges: Hysteresis 5-27.....................
5.9.2 Parameters: Limit values 5-28......................................
5.9.3 Parameters: Time Constants 5-29...................................
5.9.4 Parameters: Pump/LCD Contrast 5-29...............................
5.9.4.1 Parameters: Pump/LCD Contrast: Adjust Pump 5-30..................
5.9.4.2 Parameters: Pump/LCD Contrast: Adjust LCD Contrast 5-30............
5.10 Configuration 5-33................................................
5.10.1 Configuration: Inputs/Outputs/Pump 5-33............................
5.10.1.1 Configuration: Inputs/Outputs/Pump: Analog Outputs 5-33..............
5.10.1.2 Configuration: Inputs/Outputs/Pump: Assign Relays 5-35...............
5.10.1.3 Configuration: Inputs/Outputs/Pump: Binary/Sync Inputs 5-38...........

I-3
Operating Instructions ULTRAMAT 23 Gas Analyzer
C79000-B5276-C216-03
5.10.1.4 Configuration: Inputs/Outputs/Pump: Pump at CAL/MEAS 5-39.........
5.10.2 Configuration: Special Functions 5-39................................
5.10.2.1 Configuration: Special Functions: Codes/Language 5-39...............
5.10.2.2 Configuration: Special Functions: AUTOCAL Drift 5-40.................
5.10.2.3 Configuration: Special Functions: ELAN/PROFIBUS 5-41..............
5.10.2.4 Configuration: Special Functions: Fact. data/Res/Units 5-43............
5.10.3 Configuration: Tests 5-44..........................................
5.10.3.1 Configuration: Tests: Display/Keys/Flow 5-44.........................
5.10.3.2 Configuration: Tests: Inputs/Outputs 5-44............................
5.10.3.3 Configuration: Tests: Chopper/IR Source 5-46........................
5.10.3.4 Configuration: Tests: RAM Monitor 5-46..............................
5.10.4 Configuration: Factory Configuration 5-46............................
5.11 Other Inputs 5-47.................................................
5.11.1 PUMP Key 5-47..................................................
5.11.2 CAL Key 5-47....................................................
6 Maintenance 6-1.....................................................
6.1 Messages 6-2...................................................
6.1.1 Maintenance Requests 6-2........................................
6.1.2 Fault Messages 6-3..............................................
6.2 Maintenance Work 6-6............................................
6.2.1 Replacement of O2Sensor 6-7....................................
6.2.2 Replacement of Fuse 6-7.........................................
6.2.3 Replacement of Safety Filter 6-8...................................
6.2.4 Emptying the Condensation Trap 6-8...............................
6.2.5 Replacement of Coarse Filter 6-9..................................
6.3 Maintenance of Gas Path 6-8......................................
6.4 Cleaning the Analyzer 6-9.........................................
7 Shut-down 7-1.......................................................
7.1 Measures for Repair or Changing of Location 7-2.....................
7.2 Measures for Scrapping the Analyzer 7-2...........................
8 Spare Parts List 8-1..................................................
9 Appendix 8-1........................................................
9.1 Returned Deliveries 9-2...........................................
9.2 Explanations 9-5.................................................
9.2.1 Abbreviations 9-5................................................
9.2.2 Explanation of Symbols 9-5.......................................
9.3 Software Release Versions 9-6....................................
9.4 Certificates 9-11..................................................
9.5 Approvals 9-13...................................................

I-4 Operating Instructions ULTRAMAT 23 Gas Analyzer
C79000-B5276-C216-03

1-1
Operating instructions ULTRAMAT 23 Gas Analyzer
C79000-B5276-C216-03
Information for the User
1.1 General Information 1-2..................................
1.2 Notes on Using this Instructions 1-3........................
1.3 Danger Information 1-3...................................
1.4 Approved Use 1-4.......................................
1.5 Qualified Personnel 1-4..................................
1.6 Warranty Information 1-5.................................
1.7 Supply and Delivery 1-5..................................
1.8 Standards and Regulations 1-6............................
1.9 Conformity with European Guidelines 1-6...................
1

Information for the user
1-2 Operating instructions ULTRAMAT 23 Gas Analyzer
C79000-B5276-C216-03
Dear Customer,
Please read these instructions before you start work!
It contains important information and data whose observance will guarantee correct functioning
of the analyzer and also save you servicing costs. The information will significantly help you
when using the equipment and will lead to reliable results.
Notice
We recommend that you discuss your application with our specialist
department, especially before using the analyzer for new applications,
for example in research and development.
1.1 General Information
The product described in this instructions has left the factory in a
perfect and tested condition as regards safety. In order to retain this
state and to achieve correct and safe operation of this product, it must
only be used in the manner described by the manufacturer. In addition,
correct and safe operation of this product is dependent on proper
transport, storage and installation as well as careful operation and
maintenance.
This instructions contains the information required for approved use of
the product described in it. The instructions has been prepared for
technically qualified personnel who have been specially trained or who
possess appropriate knowledge in the field of instrumentation and
control, referred to further as automation technology.
Knowledge of the safety information and warnings present in this
instructions and their technically correct implementation are
prerequisites for danger-free installation and commissioning and for
safety during operation and maintenance of the described product.
Only a qualified person possesses the required specialist knowledge to
correctly interpret the general safety information and warnings present
in this instructions and to apply them to the specific case.
This instructions is included in the delivery of the analyzer, even if
separate ordering has been made possible for logistic reasons. For
clarity reasons this instructions cannot cover all possible details for all
versions of the described product and cannot describe every possible
case in connection with installation, operation, maintenance or the use
in systems. Should you require further information, or should particular
problems occur which are not handled in sufficient depth in this
instructions, help can be requested through your local Siemens office
or representative.