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  9. Siemens LFS1 Series User manual

Siemens LFS1 Series User manual

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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
7782
Flame safeguard
LFS1...
Flame safeguard with approval for continuous operation for the supervision of oil
flames and gas flames in applications with an ionization probe and a photocell
detector RAR9.
Flame safeguard for intermittent operating mode with UV flame detectors QRA2 /
QRA2M / QRA4 / QRA4M / QRA10 / QRA10M.
LFS1 and this Data Sheet are intended for OEMs using the LFS1 in or on their
products.
Use, features
Use
LFS1 units are designed for the supervision of oil burners and gas burners in
combination with control unit LEC1, burner control LME39.xxxRP, or with
programmable logic controllers.
Typical fields of application range from industrial burners up to the highest security level
SIL3 and in the field of ship burners.
Flame supervision:
-Takes place with photocell detector RAR9 with approval for continuous
operation, in the case of LFS1.1 (firing on oil).
-Takes place with an ionization probe with approval for continuous operation or
with UV flame detector QRA2 / QRA2M / QRA4 / QRA4M / QRA10 / QRA10M in
intermittent operation, in the case of LFS1.2 (firing on gas).
Building Technologies
CC1N7782en
18.04.2018
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
Use, features
The flame detectors are used in conjunction with control unit LEC1 or with
freely programmable controllers in the following applications:
-Dual supervision of burners / supervision of the main flame or of the ignition
and main flame by 2 flame safeguards with the same or different flame detectors
-Multiflame supervision / plants with several burners whose flames must be
supervised individually by one or several flame detectors, but whose startup and
supervision is carried out centrally and simultaneously by only one control unit
-The flame safeguards are also used as flame indication units in combustion
plants with manual startup
Features -Flame signal display via multicolor LED signal lamp
- Flame signal display via DC 0...10 V output signal (display only)
- Can be parameterized via BCI communication interface
- Potential-free signal contacts with double insulation
- Undervoltage detection
Supplementary documentation
ASN
Title
Documentation
Document type
number
LEC1
Control unit
CC1N7761
Data Sheet
AGK11.7
Connection accessories for small
CC1N7201
Data Sheet
burner controls
AZL21 / AZL23
Display and operating units
CC1N7542
Data Sheet
LFS1
Flame safeguard
CC1A7782
User documentation
PC software for microprocessor
Installation and Operating
ACS410
controlled burner controls and
CC1J7352
Instructions
flame safeguards
OCI410
BCI interface between flame
CC1N7616
Data Sheet
safeguard and PC
QRA4 / QRA4M
UV flame detector
CC1N7711
Data Sheet
QRA2 / QRA2M
UV flame detector
CC1N7712
Data Sheet
QRA10 / QRA10M
RAR9
Photocell detector
CC1N7713
Data Sheet
2/40
Building Technologies CC1N7782en
18.04.2018
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
Warning notes
To avoid personal injury or damage to property or the environment, the following
warning notes must be observed.
Do not open, interfere with, or modify the unit.
∂All activities (mounting, installation, service, etc.) must be performed by qualified
staff.
∂Before making any wiring changes in the connection area, completely isolate the
plant from mains supply (all-polar disconnection). Ensure that the plant cannot
be inadvertently switched on again and that it is indeed dead. If this is not
observed, there is a risk of electric shock
∂Take suitable measures to provide protection against accidental contact at the
electrical connections. If this is not observed, there is a risk of electric shock
∂Press the lockout reset button / operation button of the LFS1 or the AGK20 lockout
reset button extension only manually (applying a force of ′10 N) without using any
tools or pointed objects. If this is not observed, there is a risk of loss of safety
functions and a risk of electric shock
∂Units must not be put into operation after a fall or shock, as this can adversely affect
the safety functions even if the units do not exhibit any external signs of damage. If
this is not observed, there is a risk of loss of safety functions and a risk of electric
shock
∂Each time work has been carried out (mounting, installation, service, etc.),
check that the wiring is correct. If this is not observed, there is a risk of loss of
safety functions and a risk of electric shock
∂The mains-powered ionization probe does not offer protection against electric
shock hazards. Protection against accidental contact must be ensured. If this is not
observed, there is a risk of electric shock
∂An ignited UV tube is a source of UV radiation.
If the flame is supervised by optical flame detectors, both detectors must be placed
in a way that ensures there is no direct visual contact between them. If this is not
observed, there is a risk of loss of safety functions
∂Connection of UV flame detectors QRA2M and QRA10M is only permitted if
additional module AGK30 is used. Additional module AGK30 must always be
connected within plug-in base AGK11.7 in terminal areas 1…7. If this is not
observed, there is a risk of loss of safety functions and a risk of electric shock
∂The data line for the AZL2 or other accessories, such as the OCI410 (plugs into
the BCI interface), must only be connected or disconnected when the unit is dead
(all-polar disconnection), since the BCI interface does not ensure safe separation
from the mains voltage. If this is not observed, there is a risk of electric shock
∂Intermittent operation: For safety reasons –self-test of the flame supervision
circuit, etc. –at least one controlled shutdown must take place every 24 hours for
applications with LFS1.2... and UV flame detectors QRA2 / QRA2M / QRA4 /
QRA4M / QRA10 / QRA10M. If this is not observed, there is a risk of loss of safety
functions
∂The separating element supplied can be installed in the area between connection
terminals 9, 10, 11, and 12, and the other terminals (1...7) as a means of achieving
double insulation; refer to the Installation notes chapter. It is particularly important
that the wiring is handled and installed correctly and as specified in the area
around the terminals. If this is not observed, there is a risk of loss of safety
functions and a risk of electric shock
∂The 0...10 V voltage output terminal 7 is not double-insulated from the mains
voltage. It is important to bear this in mind when selecting measuring equipment
(at least CAT III). If this is not observed, there is a risk of electric shock
3/40
Building Technologies CC1N7782en 18.04.2018
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
Standards and certificates
Only in conjunction with
Applied directives:
the flame detectors
∂
Low Voltage Directive
2014/35/EU
∂
Pressure Equipment Directive
2014/68/EC
∂
Gas Appliances Regulation (EU)
(EU) 2016/426
∂
Electromagnetic Compatibility EMC (immunity) *)
2014/30/EU
*) The compliance with EMC emission requirements must be checked after the flame safeguard
is installed in equipment
Compliance with the regulations of the applied directives is verified by the
adherence to the following standards / regulations:
∂Automatic burner control systems for burners
and appliances burning gaseous or liquid fuels
∂Safety and control devices for burners and appliances burning
gaseous and/or liquid fuels —General requirements
∂Automatic electrical controls for household and similar
use Part 2-5:
Particular requirements for automatic electrical burner
control systems
The edition of the standards that applies in each case can be found in
the declaration of conformity.
ΒNote on DIN EN 60335-2-102
Household and similar electrical appliances - Safety - Part 2-102:
Particular requirements for gas, oil and solid-fuel burning appliances having electrical
connections.
The electrical connections of the LFS1 and the AGK11.7 comply with the requirements of
EN 60335-2-102.
EAC Conformity (Eurasian Conformity)
ISO 9001:2015
ISO 14001:2015
OHSAS 18001:2007
China RoHS
Hazardous substances table:
http://www.siemens.com/download?A6V10883536
Marine approval (in preparation):
with LEC1
LFS1.11Ax
●
●
●
●
---
●
---
LFS1.21Ax
●
●
●
●
●
●
●
Marine approvals:
Det Norske Veritas:
Classification A A A A
Germanischer Lloyd:
Classification A
Bureau Veritas EC Code: 31
SIL3 classification to EN 13611:2014:
Suitable for use in safety-related, industrial applications up to safety level SIL3
(safety integrity level 3).
4/40
Building Technologies CC1N7782en 18.04.2018
DIN EN 60730-2-5
DIN EN 13611
DIN EN 298
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
Standards and certificates (continued)
The following parameters apply:
Operating
Safety
PFHD
MTTFD
ASN
Flame detector
integrity
SFF
mode
[1/h]
[y]
level up to
LFS1.11A1
RAR9
Continuous
SIL3
1.80E-08
6500
≥99%
LFS1.11A2
operation
LFS1.21A1
Ionization probe
Continuous
SIL3
1.80E-08
6500
≥99%
LFS1.21A2
operation
LFS1.21A1
QRA2 / QRA2M, QRA4 / QRA4M,
Intermittent
SIL2
2.30E-07
510
≥99%
LFS1.21A2
QRA10 / QRA10M
LFS1.21A1
Ionization probe + QRA2 / QRA2M,
Intermittent
SIL2
2.30E-07
510
≥99%
LFS1.21A2
QRA4 / QRA4M, QRA10 / QRA10M
Life cycle
The flame safeguard has a designed life cycle* of 250,000 burner startup cycles which,
under normal operating conditions in heating mode and nominal switching loads,
corresponds to approx. 10 years of service (starting from the date of manufacture on
the nameplate). For industrial applications with reduced switching loads of a maximum
of 0.1 A, the flame safeguard has an increased designed life cycle* of up to 1,000,000
burner startup cycles.
This life cycle is based on the endurance tests specified in standards EN 13611 and EN
298. A summary of the conditions has been published by the European
Control Manufacturers Association (Afecor) (www.afecor.org).
* The designed life cycle is based on use of the flame safeguard according to the
manufacturer’s data sheet. In this case, it is advisable to perform a safety check
or replace the unit. The designed life cycle is not the warranty time specified in the
Terms of Delivery.
Commissioning notes
Concerning connection diagram 7782a06, connection example of two manually
operated burners: Ensure that the drop-out delay time of external relay dis not greater
than 50 ms.
5/40
Building Technologies CC1N7782en 18.04.2018
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
Mounting notes
∂Ensure that the relevant national safety regulations are complied with
∂The flame safeguards can be mounted in any position on the burner, in the
control cabinets, or on the control panels
∂The plug-in base AGK11.7 is available for mounting and is designed for cable
entry from the front, the side, or below.
4 earth terminals provide connections for the earth conductors of burner plant
components such as the ignition transformer. The flame safeguards
themselves are double-insulated; refer to the Installation notes chapter
∂The separating plate must be connected so that it is flat / level with the plug-in
base; refer to red hatched area
77
82
z0
7/
11
15
∂The separating plate must only be plugged into terminal 8
678910 11 2
1
77
8
2z
0
6/
11
15
6/40
Building Technologies CC1N7782en 18.04.2018
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
Installation notes
∂Always run the high-voltage ignition cables separately from the unit and
other cables while observing the greatest possible distances
∂When wiring, ensure that there is enough free space for the BCI connection jack
∂Do not mix up phase and neutral conductors
Note!
For use in power supply systems with non-grounded neutral conductors!
Power supply systems with earthed neutral conductors form the basis of the
Βsystems with non-earthed neutral conductors, terminal 2 of the LFS1 must be connected to the
earth conductor via the RC unit ARC 4 668 9066 0 for ionization current supervision. It must be
made certain that local regulations are complied with (e.g., protection against electric shock) since
120 V AC (50 / 60 Hz) or 230 V AC (50 / 60 Hz) mains voltage produces peak leakage
currents of 2.7 mA.diagramsandcircuitdiagramsoftheLFS1inthisDataSheet.Inpower supply
Note!
Double insulation.
The flame safeguards LFS1 and the terminal bases AGK11.7 including separating plate
element are double-insulated between the terminal areas 1...7 and 9...12. This means
that they feature strengthened insulation; refer also to the Technical data
ΒIf the double insulation needs to be present up to the connected components, the
separating plate element included in the scope of delivery of the AGK11.7 must be
installed in all cases (marked with an arrow in the figure below). As an alternative,
other suitable measures can also be put in place. Safe separation can only be
ensured if all connected components are fitted with a safe separation facility and the
components have been wired as specified. In particular, compliance with the
relevant warning notes must be ensured.chapter.
Separating plate element
7782z04en/1215
Note!
When using QRA2M and QRA10M!
Connect additional module AGK30 in accordance with connection diagram 7782a14.
ΒThe ground terminal of plug-in base AGK11.7 (symbol ) must be
permanently connected to the burner ground. Additional module AGK30 must
always be connected within plug-in base AGK11.7 in terminal areas 1…7.
If this is not observed, there is a risk of loss of safety functions and a risk of
electric shock.
7/40
Building Technologies CC1N7782en 18.04.2018
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
Electrical connection of the flame detectors
It is important to achieve practically disturbance-free and loss-free signal transmission:
∂Never run detector cables together with other cables
–Line capacitance has an impact on the flame signal
–Use a separate cable
∂The ionization probe does not offer protection against electric shock
∂Position the ignition electrode and the ionization probe so that the ignition
spark cannot arc over to the ionization probe; risk of electrical overloads
∂Observe the permissible detector cable lengths; refer to the Technical data
∂Mount and adjust the flame detector so that it only detects the flame to be
supervised in each case
∂Connection of UV flame detectors QRA2M and QRA10M is only permitted
if additional module AGK30 is used
∂Protect the UV cell adequately against the following UV sources: halogen lamps,
welding equipment, special lamps, ignition sparks, as well as high-energy X-rays
and gamma rays
∂Polarity or short circuit at the connection terminals of the RAR9 does not lead to
a flame signal
∂Polarity at the connection terminals of UV flame detectors QRA2 / QRA2M /
QRA4 / QRA4M / QRA10 / QRA10M does not lead to a flame signal.
A short circuit at the connection terminals of UV flame detectors QRA2 / QRA2M
/ QRA4 / QRA4M / QRA10 / QRA10M leads to:
- Fault code LOC10: at operating level (terminal 6 of the LFS1 active)
- No flame signal: test level (terminal 6 of the LFS1 inactive)
∂In general the terminal 5 of LFS1 must not be grounded! When replacing a LFE10
by a LFS1.2 it is particularly important that the ground connection has to be
removed from terminal 10 at the terminal base of LFE10. The ground connection
of QRA10 has to remain unaltered in order to ensure the protection class 1.
∂If the ionization electrode connected to the burner ground short-circuits, there is
no flame signal
Disposal notes
The flame safeguard contains electrical and electronic components and must not
be disposed of together with domestic waste.
Local and currently valid legislation must be complied with.
8/40
Building Technologies CC1N7782en 18.04.2018
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
Design
LFS1 features
Microprocessor-based flame safeguards LFS1 have a plug-in design and consist of the
power supply section, flame signal amplifier, and flame relay with potential-free
contacts.
There is also an operating button with an integrated LED signal lamp, which is located
under a viewing window. The LED is used to provide a multicolor indication of error
status and operational status messages, concerning flame signal strength, for instance.
The flame signal strength can also be measured as a 0...10 V DC signal using a
commercially available voltmeter (at least CAT III) at terminal 7.
Communicating via the BCI interface:
On the underside of the LFS1 in the base area, there is a communication interface (BCI
interface), which is used to change parameters or provide a numerical indication of the
flame signal. When the display and operating unit AZL2 is connected, it is possible to
change parameters such as the flame signal flame-on and flame-out response times. In
addition, the flame signal strength can also be displayed permanently during
continuous burner operation.
Using with the control unit LEC1:
The electrical circuit of the LFS1 is intrinsically safe and, in conjunction with the control
unit LEC1, is tested for proper functioning each time the burner is started up. An
automatic extraneous light test is performed by increasing the sensitivity of the amplifier
during the burner off and purging times of the control unit LEC1. An automatic flame
detector test is performed by increasing the operating voltage of the UV tubes during
the burner off and purging times of the control unit LEC1.
In the case of applications with other control units –such as programmable logic
controllers –the extraneous light test can be activated via the control input at terminal
6. This is not required for ionization supervision.
Undervoltage
∂ Flame OFF signal: From operating position if mains voltage drops lower than
approx. 80 V AC (at UN= 120 V AC)
∂ Flame ON signal: Restart is initiated if mains voltage exceeds approx. 85 V AC (at
UN= 120 V AC)
∂ Flame OFF signal: From operating position if mains voltage drops lower than
approx. 165 V AC (at UN= 230 V AC)
∂ Flame ON signal: Restart is initiated if mains voltage exceeds approx. 170 V AC (at
UN= 230 V AC)
Overvoltage
No shutdown if the voltage limit exceeds UN+10%.
9/40
Building Technologies CC1N7782en
18.04.2018
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 Wechat ID: add0883001122
Design (continued)
Flame supervision
Flame detector
Data Sheet
QRA2 / QRA2M, QRA10 / QRA10M
N7712
QRA4 / QRA4M
N7711
RAR9
N7713
Ionization probe (must be supplied by customer)
---
Using an ionization Flame supervision by making use of the electrical conductivity of the flame in
probe conjunction with the rectifying effect is only possible with gas and blue-flame burners.
Since the flame signal amplifier responds only to the DC component of the flame signal
(ionization current), a short circuit between the flame detector and functional earth
cannot simulate a flame signal.
Single-electrode operation, i.e., ignition and supervision with a single electrode, is not
possible. Do not activate the test mode switchover using terminal 6 during flame
supervision with ionization probes. Terminal 6 must be connected directly to the phase
conductor at terminal 1 in this case.
Using an ionization
probe and a UV
flame detector QRA
It is possible to connect an ionization probe and a UV flame detector QRA to the
LFS1.2... at the same time. The flame assessment behaves as follows:
Ionization probe
UV flame detector QRA
LFS1.2 flame assessment
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
ON
ON
ON
ON
10/40
Building Technologies CC1N7782en 18.04.2018