Siemens SITRANS TS100 Administrator guide

1
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© Siemens AG 2016. All rights reserved
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SITRANS
Temperature sensors
SITRANS TSinsert/TS100/TS200/TS300/TS500 (7MC71..
7MC72.. 7MC80.. 7MC75.. 7MC65.. 7MC55..)
Compact Operating Instructions
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The
notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage
have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of
injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific task in accordance with
the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their
training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products
and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,
installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
1
Introduction
1.1
Purpose of this documentation
These instructions contain all information required to commission and use the device. Read the instructions carefully prior to
installation and commissioning. In order to use the device correctly, first review its principle of operation.
The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the
parameters and commissioning it, as well as service and maintenance engineers.
The temperatur sensor has a modular concept. If you integrate an transmitter or a display, read the instructions of the
transmitter and/or the display.

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See also
Instructions and manuals (http://www.siemens.com/processinstrumentation/documentation)
1.2
History
The following table contains important changes to the previous version of the documentation:
Edition
Remark
01
Edition was never published
02
10/2012
First edition of instructions
03
03/2013
Added warning notes and updated electrical data
04
07/2013
Added warning notes and updated electrical data, added SITRANS TS300
05
03/2016
Added SITRANS TS500 7MC65.. (North American portfolio)
Added SITRANS TS500 7MC55.. (Asian portfolio)
1.3
Checking the consignment
1. Check the packaging and the delivered items for visible damage.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for correctness and completeness.
WARNING
Using a damaged or incomplete device
Danger of explosion in hazardous areas.
•
Do not use damaged or incomplete devices.
1.4
Transportation and storage
To guarantee sufficient protection during transport and storage, observe the following:
●Keep the original packaging for subsequent transportation.
●Devices/replacement parts should be returned in their original packaging.
●If the original packaging is no longer available, ensure that all shipments are properly packaged to provide sufficient
protection during transport. Siemens cannot assume liability for any costs associated with transportation damages.
CAUTION
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
•
Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are listed in Technical data (Page 24).
1.5
Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing agreement, commitment or legal
relationship. The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable
warranty conditions. Any statements regarding device versions described in the manual do not create new warranties or
modify the existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in
the course of further development.

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See also
Contacts (http://www.siemens.com/processinstrumentation/contacts)
SITRANS T product information (http://www.siemens.com/sitranst)
Instructions and manuals (http://www.siemens.com/processinstrumentation/documentation)
2
Safety notes
2.1
Preconditions for use
This device left the factory in good working condition. In order to maintain this status and to ensure safe operation of the
device, observe these instructions and all the specifications relevant to safety.
Observe the information and symbols on the device. Do not remove any information or symbols from the device. Always
keep the information and symbols in a completely legible state.
Symbol
Description
Pay attention to the operating instr
uctions
2.1.1
Laws and directives
Observe the test certification, provisions and laws applicable in your country during connection, assembly and operation.
These include, for example:
●National Electrical Code (NEC - NFPA 70) (USA)
●Canadian Electrical Code (CEC) (Canada)
Further provisions for hazardous area applications are for example:
●IEC 60079-14 (international)
●EN 60079-14 (EC)
2.1.2
Conformity with European directives
The CE marking on the device symbolizes the conformity with the following European directives:
Electromagnetic compatibility EMC
2004/108/EC
Directive of the European Parliament and of the Council on the approximation of the
laws
of the Member States relating to electromagnetic compatibility and repealing
Directive 89/336/EEC.
Atmosphère explosible ATEX
94/9/EC
Directive of the European Parliament and the Council on the approximation of the
laws of the Member States concerning e
quipment and protective systems intended
for use in potentially explosive atmospheres.
The applicable directives can be found in the EC conformity declaration of the specific device.
See also
online support portal (http://www.siemens.com/processinstrumentation/certificates)
WARNING
Improper device modifications
Danger to personnel, system and environment can result from modifications to the device, particularly in hazardous areas.
•Only carry out modifications that are described in the instructions for the device. Failure to observe this requirement
cancels the manufacturer's warranty and the product approvals.

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2.2
Requirements for special applications
Due to the large number of possible applications, each detail of the described device versions for each possible scenario
during commissioning, operation, maintenance or operation in systems cannot be considered in the instructions. If you need
additional information not covered by these instructions, contact your local Siemens office or company representative.
Note
Operation under special ambient conditions
We highly recommend that you contact your Siemens representative or our application department before you operate the
device under special ambient conditions as can be enc
ountered in nuclear power plants or when the device is used for
research and development purposes.
2.3
Use in hazardous areas
2.3.1
Qualified personnel for hazardous area applications
Qualified personnel for hazardous area applications
Persons who install, connect, commission, operate, and service the device in a hazardous area must have the following
specific qualifications:
●They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety
regulations for electrical circuits, high pressures, aggressive, and hazardous media.
●They are authorized, trained, or instructed in carrying out work on electrical circuits for hazardous systems.
●They are trained or instructed in maintenance and use of appropriate safety equipment according to the pertinent safety
regulations.
WARNING
Unsuitable device for the hazardous area
Danger of explosion.
•
Only use equipment that is approved for use in the intended hazardous area and labelled accordingly.
See also
Technical data (Page 24)
WARNING
Loss of safety of device with type of protection "Intrinsic safety Ex i"
If the device has already been operated in non-intrinsically safe circuits or the electrical specifications have not been
observed, the safety of the device is no longer ensured for use in hazardous areas. There is a danger of explosion.
•Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe circuit.
•
Observe the specifications for the electrical data on the certificate and/or in Technical data (Page 24).

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3
Description
3.1
Overview
SITRANS TS product family
①
SITRANS TS100 7MC71..
general use, compact design with connecting cable
②
SITRANS TS200 7MC72..
general use, compact design
③
SITRANS TS500 7MC75../7MC55..
general use, modular design with connection head (European portfolio/ Chinese portfolio)
④
SITRANS TSinsert measuring insert for use in the SITRANS TS500 series
⑤
SITRANS TS500 7MC65../7MC55..
general use, modular design with connection head (North American portfolio/ Chinese portfolio)
Elementary sensors
Resistance thermometers or thermocouples can be used for temperature measurement.

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3.2
Application
The temperature sensors of the SITRANS TS product family are used for measuring temperatures in industrial plants.
Depending on the specifications, sensors can be combined with different connection heads, extension tubes, and process
connections. This makes the sensors suitable for a variety of process engineering applications, e.g. in the following sectors:
●Petrochemical industry
●Pharmaceuticals industry
●Biotechnology
●Foodstuffs
3.3
Functional principles
Two different measuring principles are used for measuring temperatures.
●With resistance thermometers, the temperature is measured as a change in resistance. Resistance thermometers, also
called Resistance Temperature Devices (RTD), contain sensor elements, for example Pt100 sensor elements in
accordance with IEC 60751.
●With thermocouples, the temperature is the change in voltage (Seebeck effect). The thermocouples are in accordance
with IEC 584/DIN EN 60584.
3.4
Nameplate structure
Positioning of nameplate
Note
SITRANS TS100/TS200 nameplate
Before commissioning, make sure the nameplate is securely fastened to the temperature sensor in a visible location
Device
Positioning of the nameplate
SITRANS TSinsert 7MC701. On the bottom of the connecting plate or at the outer
periphery of the ANSI adapter.
SITRANS TS100 7MC71..
On the sensor cable
SITRANS TS200 7MC72..
On the connector or on the sensor
SITRANS TS500 7MC.5..
On the connection head
Example of nameplate
①
Product name
②
Order number (machine-readable product code)
③
Additional information on the type
④
Valid standard for the device
⑤
Serial number
⑥
CE marking
⑦
Place of manufacture
⑧
Consult the operating instructions.
⑨
Type-specific information Explosion
protection/electrical data
⑩
Manufacturer´s specifications

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3.5
Temperature transmitter for SITRANS TS500
The following head-mounted transmitters can be combined with the temperature sensors SITRANS TS500:
Transmitter
Features
Sensor
TH100 •Base device
•Output 4 ... 20 mA
•Can be configured using simple software
•
Po: 12.5 mW
only 1)
TH200 •
Universal device
•Output 4 ... 20 mA
•Can be configured using simple software
•Po: 37 mW
1) or 2)
TH300 •Universal
•Output 4 ... 20 mA / HART
•Diagnostic functions
•
P
o
: 37 mW
1) or 2)
TH400 •Output: PROFIBUS PA or FOUNDATION Fieldbus.
•Sensor redundancy
•Diagnostics
•
Po: 12 mW
1) or 2)
1)
Resistance thermometers
2)
Thermocouple
Note
SITRANS TS500 IEC Ex
If the contained SITRANS TH transmitter is not IEC Ex compliant, the TS500 nameplate has ATEX marking only.
3.6
Measuring inserts for SITRANS TS500
Measuring inserts for SITRANS TS500 temperature sensors are available in three variants:
●Variant 1:
DIN mounting disk for accommodating a transmitter or ceramic socket.
●Variant 2:
Fixed connection of the ends of the mineral insulated cable with a DIN ceramic socket.
●Variant 3:
Measuring insert in a spring-loaded adapter (ANSI)

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3.7
Connection heads for SITRANS TS500
The transmitters can be mounted in connection heads of type B and bigger. The following mounting types are possible:
●Measuring insert mounting
–Standard type with compact design
–Measuring insert (sensor) and transmitter form one unit
Image 3-1 Measuring insert mounting of transmitter
●Hinged cover mounting
–Standard type for connection heads of type BC0: B head with high hinged cover
–Separate maintenance of the measuring insert and the transmitter is possible.
Image 3-2 Hinged cover mounting of transmitter

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4
Installing
4.1
Basic safety instructions
WARNING
Unsuitable cables, cable glands and/or plugs
Danger of explosion in hazardous areas.
•Use only cable glands/plugs that comply with the requirements for the relevant type of protection.
•Tighten the cable glands in accordance with the torques specified in Construction (Page 27).
•Close unused cable inlets for the electrical connections.
•When replacing cable glands use only cable glands of the same type.
•
After installation check that the cables are seated firmly.
See also
Technical data (Page 24)
CAUTION
Hot surfaces resulting from hot process media
Danger of burns resulting from surface temperatures above 70 °C (155 °F).
•Take appropriate protective measures, for example contact protection.
•Make sure that protective measures do not cause the maximum permissible ambient temperature to be exceeded.
Refer to the information in Technical data (Page 24).
WARNING
Unsuitable connecting parts
Danger of injury or poisoning.
In case of improper mounting hot, toxic and corrosive process media could be released at the connections.
•
Ensure that connecting parts (such as flange gaskets and bolts) are suitable for connection and process media.
See also
Technical data (Page 24)
4.1.1
Exceeded maximum permissible operating pressure
WARNING
Exceeded maximum permissible operating pressure
Danger of injury or poisoning.
The maximum permissible operating pressure depends on the device version, pressure limit and temperature rating. The
device can be damaged if the operating pressure is exceeded. Hot, toxic and corrosive process media could be released.
Ensure that maximum permissible operating pressure of the device is not exceeded. Refer to the information on the
nameplate and/or in Auto-Hotspot.

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WARNING
Incorrect mounting at Zone 0
Danger of explosion in hazardous areas.
•Ensure sufficient tightness at the process connection.
•
Observe the standard IEC/EN 60079-14.
CAUTION
External stresses and loads
Damage to device by severe external stresses and loads (e.g. thermal expansion or pipe tension). Process media can be
released.
•
Prevent severe external stresses and loads from acting on the device.
4.1.2
Installation and location requirements
CAUTION
High vibration area
Especially with the stainless steel housing version of TS500, use short extensions or external supports when used in a high
vibration area.
When TS100/200 sensors are installed in a high vibrating area, use also external supports to fix the probe stem: the
unsupported length must not exceed 150 mm and the free end must not exceed 100 mm.
CAUTION
Direct sunlight
Device damage.
The device can overheat or materials become brittle due to UV exposure.
•Protect the device from direct sunlight.
•Make sure that the maximum permissible ambient temperature is not exceeded. Refer to the information in Technical
data (Page 24).
4.1.3
Proper mounting
NOTICE
Incorrect mounting
The device can be damaged, destroyed, or its functionality impaired through improper mounting.
•Before installing ensure there is no visible damage to the device.
•Make sure that process connectors are clean, and suitable gaskets and glands are used.
•Mount the device using suitable tools. Refer to the information in Technical data (Page 24) for installation torque
requirements.
Note
Loss of degree of protection
Damage to device if the enclosure is open or not properly closed. The degree of protection specified o
n the nameplate is no
longer guaranteed.
CAUTION
Loss of IP protection
Do not unscrew the device housing from the mounted parts with NPT threaded connection.

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4.1.3.1
Special aspects of plastic head type BM0
WARNING
Electrostatic charge
Danger of explosion in hazardous areas if electrostatic charges develop, for example, in strong airflows in close proximity
to belt conveyors.
•
Avoid electrostatic charge at the plastic head type BM0 when defining the installation site.
Note
Penetration of water into the plastic head type BM0
Device failure.
•
To reach IP54 with a plastic head type BM0, make sure that the mounting angle is in the range of -14 to 194° (208°, see
image bellow).
Image 4-1 Mounting angle of plastic head type BM0
4.2
Install
Process connection
DANGER
Protective tube ruptures
Protective tubes that are not suitable for the process or application in question can rupture and result in serious damage to
property and personal injuries
Make sure that the protective tube is suitable for the respective mounting method and application. If necessary, check the
selection and order data of your protective tube.
The devices are delivered with different connection heads and different process connections depending on the
specifications. The following guidelines apply:
●Assemble the process prior to the electrical installation.
●Make sure prior to mounting that the device is appropriate with regard to the process connection, media compatibility,
temperature resistance and measuring range.
●The gaskets used must be suitable for the process connection and resistant to the measured media.

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Note
SITRANS TS500 barstock version (only European portfolio 7MC752..)
For SITRANS TS500 barstock version without flange (type 4), the customer has to complete the mounting of the device
extension to the protective tube, see Device extension and protective tube torque requirements
table below
CAUTION
Gasket between extension and protective tube
Gasket between device extension and protective tube can only be used once
●Use required torque values between device extension and protective tube, see
Device extension and protective tube
torque requirements
table below.
●Use required torque values between the device head and extension if customer adjustments are necessary (M24
connections only), see
Device head and extension torque requirements
table below.
Table 4-1 Device extension and protective tube torque requirements
Connection type
Torque value
M14 thread 25 Nm
M18 thread
40 Nm
G½ thread
50 Nm
Table 4-2 Device device head and extension torque requirements
Head type
Torque value
Metal head
28 Nm
Plastic head (BP0)
15 Nm
Plastic head (BM0)
5 Nm
Rule of thumb for installation
Prevent faults caused by heat dissipation by observing the following rules:
●Select the largest possible immersion depth. Estimate the immersion depth using the formulas specified below.
●Select a measuring location with a high flow rate.
●Ensure that there is sufficient thermal insulation of the external components of the thermometer.
●Ensure that external parts have as small surfaces as possible.
●Select the optimum mounting position for the process in question.
Estimation of immersion depth
Medium
Immersion depth (calculation)1)
Water Immersion depth ≥TSL + (5 x ∅protective tube)
Air
Immersion depth ≥TSL + (10 to 15 x ∅
protective tube
)
1) TSL = Temperature Sensitive Length

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Mounting positions
Note
Mounting positions for small pipe diameters
With small pipe diameters, mount the sensors upstream at an angle or in an elbow, see
②and ③in the diagr
am "Mounting
positions".
The following diagram shows the possible mounting positions of the sensors:
①
At a right angle to the flow
②
In a bend upstream
③
In a narrow cable at an angle upstream
Image 4-2 Mounting positions
4.3
Install SITRANS TS300 Clamp-on
Note
Measurement position
Install on circular pipes only, avoid installation next to angled pipes, near slide va
lves, valves, pumps, etc.
1. Define the measurement position.
2. Apply heat sink compound to the metallic part of the temperature sensor.
3. For standard version: halved pipe collar allows for quick and easy mounting on the pipe using two mounting screws.
For bracket version: mount on pipe using one mounting screw.
–If the pipe is not fully occupied by medium during installation, mount the temperature sensor on the underside of the
pipe.
4. Firmly tighten the mounting screws (4 Nm torque).
5. Mount the vibration protection and hand-tighten.
–You can remove the measuring insert only after you have released the RTD recessed grip screw(s).
–Do not twist the housing.
–Use RTD recessed grip screw for installation, only.
–Do not apply force to the transmitter housing (e. g. during opening/closing of lid).
–Because the locking plugs are fitted with internal gaskets they are only suited for ambient temperatures to 100 °C
(212 °F).

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4.4
Disassembly
WARNING
Incorrect disassembly
The following dangers may result through incorrect disassembly:
- Injury through electric shock
- Danger through emerging media when connected to the process
- Danger of explosion in hazardous area
In order to disassemble correctly, observe the following:
•Before starting work, make sure that you have switched off all physical variables such as pressure, temperature,
electricity etc. or that they have a harmless value.
•If the device contains dangerous media, it must be emptied prior to disassembly. Make sure that no environmentally
hazardous media are released.
•
Secure the remaining connections so that no damage can result if the process is started unintentionally.
5
Connecting
5.1
Basic safety instructions
WARNING
Incorrect selection of type of protection
Danger of explosion in areas subject to explosion hazard.
This device is approved for several types of protection.
1. Decide in favor of one type of protection.
2. Connect the device in accordance with the selected type of protection.
3. In order to avoid incorrect use at a later point, make the types of protection that are not used permanently
unrecognizable on the nameplate.
WARNING
Improper power supply
Danger of explosion in hazardous areas as result of incorrect power supply, e.g. using direct current instead of alternating
current.
•Connect the device in accordance with the specified power supply and signal circuits. The relevant specifications can
be found in the certificates, in Electrical data (Page 28) or on the nameplate.
WARNING
Unsafe extra-low voltage
Danger of explosion in hazardous areas due to voltage flashover.
•
Connect the device to an extra-low voltage with safe isolation (SELV).
WARNING
Lack of equipotential bonding
Danger of explosion through compensating currents or ignition currents through lack of equipotential bonding.
•Ensure that the device is potentially equalized.
Exception
: It may be permissible to omit connection of the equipotential bonding for devices with type of protection
"Intrinsic safety Ex i".

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WARNING
Unprotected cable ends
Danger of explosion through unprotected cable ends in hazardous areas.
•
Protect unused cable ends in accordance with IEC/EN 60079-14.
WARNING
Loss of degree of protection
When connecting the SITRANS TS100 or TS200 with type protection "Intrinsically safe", ensure the following:
•Adhere to the requirements for electrical connection seperation.
•
Use IP54 rated enclosure.
WARNING
Lemo plug in hazardous areas
For Lemo plug version (7MC7xxx-xxxx2-xxx) make sure the cable ends are in an environment free from dust, water, or
shock.
WARNING
Improper laying of shielded cables
Danger of explosion through compensating currents between hazardous area and the non-hazardous area.
•Shielded cables that cross into hazardous areas should be grounded only at one end.
•
If grounding is required at both ends, use an equipotential bonding conductor.
WARNING
Connecting device in energized state
Danger of explosion in hazardous areas.
•Connect devices in hazardous areas only in a de-energized state.
Exceptions
:
•Devices having the type of protection "Intrinsic safety Ex i" may also be connected in energized state in hazardous
areas.
•
Exceptions for type of protection "Non-sparking nA" (Zone 2) are regulated in the relevant certificate.
Note
Electromagnetic compatibility (EMC)
You can use this device in industrial environments, households and small b
usinesses.
For metal housings there is an increased electromagnetic compatibility compared to high
-frequency radiation. This
protection can be increased by grounding the housing, see
Electrical connection (Page 18).
Note
Improvement of interference immunity
•
Lay signal cables separate from cables with voltages > 60 V.
•
Use cables with twisted wires.
•
Keep device and cables in distance to strong electromagnetic fields.
•
Take account of the conditions for communication specified in the Technical data (Page 24).
•HART: Use shielded cables to guarantee the full specification according to HART.

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5.1.1
For SITRANS TSinsert/TS200/TS500
NOTICE
Ambient temperature too high
Damage to cable sheath.
•At an ambient temperature ≥ 60 °C (140 °F), use heat-resistant cables suitable for an ambient temperature at least
20 °C (36 °F) higher.
5.1.2
For SITRANS TS100/TS200
WARNING
Use of plug connectors in explosive dust atmosphere
Danger of explosion.
Temperature sensors of the SITRANS TS100 and SITRANS TS200 series must not be used together with plug connectors
in atmospheres with combustible dust.
•Do not use plug connectors in areas with combustible dust.
5.1.3
For SITRANS TS500
NOTICE
Condensation in the device
Damage to device through formation of condensation if the temperature difference between transportation or storage and
the mounting location exceeds 20 °C (36 °F).
•
Before taking the device into operation let the device adapt for several hours in the new environment.
5.2
Electrical connection
Procedure
Note
Connection sequence
Install the temperature transmitter before connecting the temperature sensor electrically.
1. Release the fixing screws on the enclosure cover and remove the enclosure cover.
2. Insert the connecting cable through the cable gland.
3. Connect the wires to the relevant connecting terminals. Observe the terminal assignment.
–Electrical connection of resistance thermometers (Page 19)
–Electrical connection of thermocouples (Page 19)
–Electrical connection of connectors (Page 20)
See also
Electrical data (Page 28)