SIGRIST ColorPlus 2 User manual

Document number: 13045E
Version: 3
Valid from: S/N 431225 /
SW V129
INSTRUCTION MANUAL
ColorPlus 2
Absorption Measuring Instrument

Copyright© SIGRIST-PHOTOMETER AG, subject to technical changes without notice 11/2019
SIGRIST-PHOTOMETER AG
Hofurlistrasse 1
CH-6373 Ennetbürgen
Switzerland
Tel. [phone]
Fax [phone]
[e-mail]
www.photometer.com

Contents Instruction Manual ColorPlus 2
13045E/3 3
Contents
1General user information...............................................................................................5
1.1 Terms used in this document (glossary) .............................................................5
1.2 Purpose of the Instruction Manual ....................................................................5
1.3 Target group of the documentation..................................................................5
1.4 Additional documentation ................................................................................5
1.5 Copyright provisions .........................................................................................5
1.6 Document storage location...............................................................................5
1.7 Order document ...............................................................................................6
1.8 Proper use ........................................................................................................6
1.9 User requirements ............................................................................................6
1.10 Declaration of conformity .................................................................................6
1.11 Use restrictions .................................................................................................6
1.12 Dangers when not used properly ......................................................................7
1.13 Meaning of the safety symbols .........................................................................8
1.14 Meaning of the pictograms...............................................................................9
2Instrument overview ....................................................................................................10
2.1 Overview of a water measuring point .............................................................10
2.2 Overview of an ozone measuring point...........................................................11
2.3 Overview of a chlorine measuring point ..........................................................12
2.4 Overview of a beverage measuring point ........................................................13
2.5 Overview of a measuring point with sliding measuring cell ............................14
2.6 Overview of a measuring point for the 4th clarification stage...........................15
2.7 Designation of the ColorPlus 2........................................................................16
2.8 Scope of supply and accessories......................................................................17
2.9 Technical data for the ColorPlus 2...................................................................22
3General safety points...................................................................................................26
3.1 Dangers when properly used ..........................................................................26
3.2 Storing the calibration aids .............................................................................27
3.3 Residual risk....................................................................................................28
3.4 Warning and danger symbols on the instrument.............................................28
3.5 Preventing undesirable online access attempts................................................29
4Mounting ....................................................................................................................30
4.1 Mounting the photometer for a water measuring point..................................30
4.2 Mounting the photometer on the inline housing ............................................31
4.3 Mounting the photometer with sliding measuring cell ....................................33
4.4 Mounting 4th clarification stage ......................................................................33
4.5 Connecting the cooling water (optional).........................................................36
4.6 Mounting customer-specific measuring cells ...................................................36
4.7 Mounting the SICON (M) ................................................................................37
5Electrical installation ....................................................................................................38
5.1 Safety pointers for the electrical connection....................................................38
5.2 Opening the cover on the SICON (M)..............................................................39
5.3 Overview of the opened SICON (M) control unit .............................................40
5.4 Connecting the SICON (M) .............................................................................41
5.5 Electrical connection, 4th clarification stage .....................................................43
5.6 Connecting the field bus interfaces (optional) .................................................44
5.7 Connecting the analog modules (optional) .....................................................49
5.8 Connecting the optional 24 VDC power supply ..............................................51
6Commissioning............................................................................................................52
7Operation ....................................................................................................................54

Instruction Manual ColorPlus 2 Contents
4 13045E/3
7.1 Operation basics .............................................................................................54
7.2 Control elements in measuring mode .............................................................55
7.3 Menu button ..................................................................................................55
7.4 Valu button ....................................................................................................55
7.5 Info button .....................................................................................................56
7.6 Diag button ....................................................................................................58
7.7 Functions of the log screen (Log button).........................................................59
7.8 Displays in measuring mode............................................................................60
7.9 Lock / unlock the touch screen........................................................................61
7.10 Switching to service mode ..............................................................................62
7.11 Control components in service mode ..............................................................63
8Settings .......................................................................................................................66
8.1 Setting the operating language.......................................................................66
8.2 Setting the current outputs.............................................................................67
8.3 Setting the limits.............................................................................................68
8.4 Setting the outputs .........................................................................................70
8.5 Setting the date and time ...............................................................................71
8.6 Setting or changing the access code ...............................................................72
8.7 Backup configured data..................................................................................73
9Servicing......................................................................................................................74
9.1 Servicing schedule ..........................................................................................75
9.2 Cleaning of the bypass measuring cell ............................................................76
9.3 Replacing the measuring cell windows............................................................77
9.4 Replacing or cleaning the measuring cell windows on the VARINLINE®housing79
9.5 Cleaning or replacing the measuring cell windows on the sliding measuring cell82
9.6 Cleaning or replacing the windows on the calibration measuring cell .............84
9.7 Replacing the desiccant on the transmitter .....................................................86
9.8 Replacing the desiccant on the receiver ..........................................................87
9.9 Recalibrating the photometer .........................................................................88
9.10 Recalibrating the photometer with sliding measuring cell ...............................89
9.11 Functional check with checking unit ...............................................................91
9.12 Replacing the UV light source .........................................................................93
9.13 Changing the battery in the SICON (M) ..........................................................95
10 Troubleshooting ..........................................................................................................96
10.1 Pinpointing malfunctions ................................................................................96
10.2 Warning messages and effect on operation ....................................................97
10.3 Fault messages and effect on operation ..........................................................98
10.4 Prioritized fault messages and their effect on operation ................................100
11 Customer service information ....................................................................................101
12 Decommissioning/Storage .........................................................................................102
12.1 Decommissioning the photometer ................................................................102
12.2 Storing the photometer ................................................................................103
13 Packaging / Transport / Returning ..............................................................................104
14 Disposal.....................................................................................................................105
15 Spare parts list ...........................................................................................................106
16 Index .........................................................................................................................110
Makro
Makro

General user information Instruction Manual ColorPlus 2
13045E/3 5
1General user information
1.1 Terms used in this document (glossary)
Please refer to our website for specialist terms: www.photometer.com/en/glossary/
1.2 Purpose of the Instruction Manual
This Instruction Manual provides the user with helpful information about the entire life cycle
of the ColorPlus 2 and its peripheral devices. Before commissioning the instrument, you
should be completely familiar with the Instruction Manual.
1.3 Target group of the documentation
The Instruction Manual is intended for all persons who are responsible for the operation and
maintenance of the instrument.
1.4 Additional documentation
DOC. NO.
TITLE
CONTENT
13047E
Brief Instructions
The most important functions and the servicing
schedule.
13046E
Reference Handbook
More sophisticated menu functions and worksteps
for advanced users.
13042E
Data Sheet
Descriptions and technical data about the instru-
ment.
13048E
Service Manual
Repair and conversion instructions for service engi-
neers.
13129DEF
Declaration of Confor-
mity
Compliance with the underlying directives and
standards.
1.5 Copyright provisions
This document has been written by SIGRIST-PHOTOMETER AG. Copying or modifying the
content or giving this document to third parties is permitted only with the express consent of
SIGRIST-PHOTOMETER AG.
1.6 Document storage location
This document is part of the product. It should be stored in a safe place and always be close
at hand for the user.

Instruction Manual ColorPlus 2 General user information
6 13045E/3
1.7 Order document
The most recent version of this document can be downloaded at www.photometer.com
(first time registration required).
It can also be ordered from a SIGRIST representative in your country (Instruction Manual
“Customer service information”).
1.8 Proper use
The photometer and its peripherals are designed for measuring the absorption of liquids and
gases.
1.9 User requirements
The instrument may be operated only by trained technical personnel who have read and un-
derstood the content of the Instruction Manual.
1.10 Declaration of conformity
Current technological principles were followed in designing and manufacturing the instru-
ment. They comply with the applicable guidelines concerning safety and duty to take due
care.
EU: The measuring instrument meets all applicable requirements within the European Union
(EU) for carrying the CE mark.
Please refer to the separate declaration of conformity for details. Section 1.4
1.11 Use restrictions
EXPLOSION
HAZARD!
Operation in an inappropriate environment.
Use in explosive areas can cause explosions, which can lead to the death of persons in the
vicinity.
It is not permitted to operate the instrument in explosion hazardous areas or rooms.
It is not permitted to use the instrument with explosive sample substances.

General user information Instruction Manual ColorPlus 2
13045E/3 7
1.12 Dangers when not used properly
DANGER!
Operation when not used properly.
Improper use of the instrument can cause injuries to persons, process-related consequential
damage and damage to the instrument and its peripherals.
In the following cases the manufacturer cannot guarantee the protection of persons and the
instrument and therefore assumes no legal responsibility:
The instrument is used in a way not included in the described area of application.
The instrument is not properly mounted, set up or transported.
The instrument is not installed and operated in accordance with the Instruction Manual.
The instrument has been operated with accessory parts which SIGRIST-PHOTOMETER
AG has not expressly recommended.
Improper changes to the instrument have been performed.
The instrument has not been operated within the specifications, in particular concerning
pressure and temperature.
The instrument is exposed to vibrations, shocks or other mechanical forces.

Instruction Manual ColorPlus 2 General user information
8 13045E/3
1.13 Meaning of the safety symbols
All danger symbols used in this document are explained below:
DANGER!
Danger due to electrical shock that may result in serious bodily injury or death.
Non-observance of this notice may lead to electrical shocks and death.
EXPLOSION
HAZARD!
Danger due to explosion that may result in serious bodily injury or death.
Non-observance of this notice may cause explosions resulting in serious property damage
and death.
WARNING!
Warning about bodily injury or hazards to health with long-term effects.
Non-observance of this warning may lead to injuries with possible long-term effects.
CAUTION!
Notice about possible material damage.
Non-observance of this notice may cause material damage to the instrument and its
peripherals.
DANGEROUS
LIQUID
Danger due to acidic or toxic liquids.
Non-observance of this warning can lead to permanent damage to the eyes and skin. Ad-
here to the following instructions:
Wear protective gogg-
les.
Wear gloves and safety clothing.

General user information Instruction Manual ColorPlus 2
13045E/3 9
1.14 Meaning of the pictograms
All pictograms used in this document are explained below:
Additional information about the current topic.
Practical procedures when working with the ColorPlus 2.
Manipulations on the touchscreen.
The screenshot is an example and may differ from current device.

Instruction Manual ColorPlus 2 Instrument overview
10 13045E/3
2Instrument overview
2.1 Overview of a water measuring point
Figure 1: Overview of a water measuring point with PVC measuring cell

SICON control unit

Transmitter

PVC bypass measuring cell
100/50 mm optical path length

Receiver with external checking unit

Photometer with bypass measuring
cell, complete

Connection cable between transmitter
and receiver

Connection cable between pho-
tometer and SICON control unit

Cable for 24 VDC power supply

Instrument overview Instruction Manual ColorPlus 2
13045E/3 11
2.2 Overview of an ozone measuring point
Figure 2: Overview of an ozone measuring point with Stainless steel measuring cell

SICON control unit

Receiver

External checking unit

Stainless steel measuring cell

Measuring cell outlet

Transmitter

Measuring cell inlet

Connection cable between transmitter
and receiver

Connection cable between pho-
tometer and SICON control unit

Cable for 24 VDC power supply

Instruction Manual ColorPlus 2 Instrument overview
12 13045E/3
2.3 Overview of a chlorine measuring point
Figure 3: Overview of a chlorine measuring point with PVDF measuring cell

SICON control unit

Transmitter

PVDF measuring cell

Measuring cell outlet

Receiver with external checking
unit

Connection cable between transmitter
and receiver

Measuring cell inlet

Connection cable between photometer
and SICON control unit

Cable for 24 VDC power supply


Instrument overview Instruction Manual ColorPlus 2
13045E/3 13
2.4 Overview of a beverage measuring point
The following overview shows the installation of the ColorPlus 2 in a VARINLINE®housing.
Installation in a customer-specific measuring cell is made in the same way.
Figure 4: Overview of a beverage measuring point with VARINLINE®housing

SICON control unit

Transmitter

VARINLINE®housing

Receiver with external checking unit

Photometer with VARINLINE®hou-
sing

Connection cable between transmitter
and receiver

Connection cable between pho-
tometer and SICON control unit

Cable for 24 VDC power supply

Instruction Manual ColorPlus 2 Instrument overview
14 13045E/3
2.5 Overview of a measuring point with sliding
measuring cell
The following overview shows a measuring point with sliding measuring cell. The photome-
ter can be moved from the measurement position for recalibration without having to inter-
rupt the sample flow.
Figure 5: Overview of a measuring point with sliding measuring cell in the adjustment position

SICON control unit

Transmitter

Funnel holder

Calibration measuring cell

Funnel

Fill level display

Receiver with external checking
unit

Connection cable between transmitter
and receiver

Connection cable between pho-
tometer and SICON control unit

Cable for 24 VDC power supply
.

Instrument overview Instruction Manual ColorPlus 2
13045E/3 15
2.6 Overview of a measuring point for the 4th clarification
stage
The following overview shows a standard measuring point for the 4th clarification stage:
Figure 6: Overview of a measuring point for the 4th clarification stage

Pre-treatment:
a: ColorPlus 2 with PVC
measuring cell
b: Compressed air control valve
c: Jet pump
d: Cleaning agent valve
e: Sample feed valve
f: Sample feed
g: Sample drain
x: Powerbox

Post-treatment:
a: ColorPlus 2 with PVC measuring cell
b: Compressed air control valve
c: Jet pump
d: Cleaning agent valve
e: Sample feed valve
f: Sample feed
g: Sample drain
y: Compressed air valve (compressed
air connection)
z: SICON M

Cleaning agent container (acid
tank)

Collecting basin

Instruction Manual ColorPlus 2 Instrument overview
16 13045E/3
2.7 Designation of the ColorPlus 2
The SICON control unit and ColorPlus 2 photometer are each fitted with a rating plate:
Figure 7: Rating plates on the instruments

Manufacturer

Country of origin

Product name

Serial number

Date of manufacture

Service voltage

Frequency range

Power

Observe the Instruction Manual

Observe the disposal information

Instrument overview Instruction Manual ColorPlus 2
13045E/3 17
2.8 Scope of supply and accessories
2.8.1 Standard scope of supply for the ColorPlus 2
PCS.
ART. NO.
NAME
VIEW
VARIANT
1
See the
website
ColorPlus 2
ColorPlus 2 for wa-
ter, ozone and bev-
erages, or as cus-
tomer-specific ver-
sion
1
118342
SICON: Control
unit 24VDC
1
119040
SICON M: Multi-
channel control
unit 24VDC
1
118404 (VIS)
118407 (UV)
PVC measuring
cell (water), 100
mm optical path
length
* With hex key for
32 mm window
screw connection
1
119065 (VIS)
119066 (UV)
PVC measuring
cell (water), 50
mm optical path
length
* 32 mm
1
See the
website
VARINLINE®hou-
sing (beverages)
Delivered with OPL
bit wrench
1
See the
website
VA measuring cell
(ozone)
* 32 mm
1
On request
Sliding measuring
cell (inline or by-
pass)
* 32 mm

Instruction Manual ColorPlus 2 Instrument overview
18 13045E/3
PCS.
ART. NO.
NAME
VIEW
VARIANT
1
On request
PVDF measuring
cell (for hazardous
samples)
* 32 mm
1
117853 (VIS)
117854 (UV)
Checking unit
With 1% filter
Documentation:
PCS.
ART. NO.
NAME
VIEW
VARIANT
1
20012
Instruction Manual
German
French
English
1
20012
Reference Hand-
book
German
English
1
20012
Brief Instructions
German
French
English
2.8.2 Optional accessories
PCS.
ART. NO.
NAME
VIEW
VARIANT
1
118442
Profibus DP, inter-
faces pcb
For SICON (M) only
1
118445
Modbus RTU, in-
terfaces pcb
For SICON (M) only
1
121121
Profinet IO, inter-
faces pcb
For SICON (M) only
1
119796
HART module
For SICON (M) only
1
119130
4-way current
output
For SICON (M) only

Instrument overview Instruction Manual ColorPlus 2
13045E/3 19
PCS.
ART. NO.
NAME
VIEW
VARIANT
1
119795
4-way current in-
put
For SICON (M) only
1
On request
Calibration measu-
ring cell
For sliding measuring
cell
1
See the
website
Additional check-
ing units with filter
values of 80%,
50%, 20%, 10%
and 3%
1
119045
24 VDC mains de-
vice
20 W, IP66, input
100 to 240 VAC
1
109534
Connection box
1
114853
Cooling system
1
115551
Terminal box for
pressure and tem-
perature compen-
sation

Instruction Manual ColorPlus 2 Instrument overview
20 13045E/3
2.8.3 Standard scope of supply for the ColorPlus 2, 4th clarification
stage
PCS.
ART. NO.
NAME
VIEW
VARIANT
1
121800
4th clarification stage
with two ColorPlus
2, Powerbox and
SICON M
* With hex key for 32
mm window screw
connection
2
117854
Checking unit
With 1% filter
1
121764
Collecting basin
725 x 525 x 235
For basic configuration
and expansion to four
instruments
1
121763
Acid tank (cleaning
agent)
50 l (ø 400 mm)
For basic configuration
and expansion to four
instruments
2
121745
PE pipe
D = 10 mm, L = 2 m
For sample drainage
2
120992
PE pipe
D = 8 mm, L = 2 m
For cleaning agent
feed
1
121765
Drum funnel
For basic configuration
and expansion to four
instruments