Simpro MegaDumper User manual

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019
USER MANUAL
S i m p r o M e g a D u m p e r ®

Copyright © 2019 Simpro Handling Equipment Ltd.
No part of this document may be reproduced or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the written
permission of the publisher.
For the purpose of standards compliance and international conformity, this document uses
Système International (SI) units. These may be converted to their Imperial equivalents as
follows:
1 kilogram (kg) = 2.2 pounds (lb)
1 metre (m) = 1000 millimetres (mm) = 39.37 inches (in) = 3.28 feet (ft) = 1.09 yards (yd)
The following textual conventions are used throughout this document:
Text in GREEN indicates a point of interest.
Text in RED indicates a point of warning, or a safety hazard.
Any errors in this document should be reported by email to i[email protected]

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019 | Page 2
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1Contents
1Contents ............................................................................................................................3
2Overview ...........................................................................................................................5
Key features ................................................................................................................................ 5
Construction ............................................................................................................................... 6
Mechanism ................................................................................................................................. 6
Duty cycle ................................................................................................................................... 6
Intended operational life ......................................................................................................... 6
Noise emissions........................................................................................................................... 7
Environmental restrictions ........................................................................................................ 7
Ingress protection ...................................................................................................................... 7
Notes ............................................................................................................................................ 7
3Safety .................................................................................................................................9
Safety features ........................................................................................................................... 9
Reasonably foreseeable misuse ............................................................................................. 9
OSH compliance specification guide ................................................................................... 9
Hazard and Risk Assessment guide ...................................................................................... 11
Safety Norms............................................................................................................................. 17
4Operating Instructions ...................................................................................................19
Operating instructions - standard control system ............................................................. 19
Operating instructions - autocycle control system ........................................................... 20
Operating instructions - safety-monitored control system............................................... 21
5Maintenance..................................................................................................................23
Quick Troubleshooting Guide ............................................................................................... 23
Cleaning.................................................................................................................................... 24
Cradle jams............................................................................................................................... 24
Battery electrical system ........................................................................................................ 27
3-phase mains electrical system........................................................................................... 29
1-phase mains electrical system........................................................................................... 30
Hydraulic system ...................................................................................................................... 31
5.7.1 Powerpack .......................................................................................................31
5.7.2 Control valves ..................................................................................................31
5.7.3 Lift Rams ............................................................................................................31
5.7.4 Hydraulic fluid ..................................................................................................31

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019 | Page 4
5.7.5 Maintenance ...................................................................................................31
5.7.6 Hydraulic system schematic ..........................................................................32
Safety door and interlock ...................................................................................................... 32
5.8.1 Standard safety door (swing-up) ..................................................................32
5.8.2 Safety door interlock.......................................................................................33
Safety-monitoring system (PL(d)/PL(e) only) ...................................................................... 35
5.9.1 440C-CR30 Safety Relay .................................................................................35
5.9.2 Troubleshooting ...............................................................................................36
5.9.3 Configuration ...................................................................................................36
6Assembly, Handling, Transport & Storage...................................................................37
Assembly ................................................................................................................................... 37
Moving....................................................................................................................................... 37
Lifting .......................................................................................................................................... 37
Transportation........................................................................................................................... 37
Storage ...................................................................................................................................... 38
7Safety Inspections ..........................................................................................................39
Pre-inspection checklist.......................................................................................................... 39
Weekly inspection ................................................................................................................... 39
Monthly inspection .................................................................................................................. 41
Annual inspection.................................................................................................................... 43
8Spare Parts ......................................................................................................................45
9Warranty ..........................................................................................................................47
Definitions .................................................................................................................................. 47
Coverage.................................................................................................................................. 47
Exclusions................................................................................................................................... 47
End User Claim Procedure ..................................................................................................... 48
Agent Claim Handling Procedure........................................................................................ 48
10 EC Declaration of Conformity ..................................................................................49
11 Notes ............................................................................................................................50

2Overview
Congratulations on your purchase of a Simpro MegaDumper bin-tipping machine. Since its
introduction in 1998, the MegaDumper has built a reputation as the safest and most reliable
high-capacity mobile bin lifter available.
With a highly modular design, the MegaDumper is
suitable for many different applications from
emptying rubbish bins into compactors, to pouring
food ingredients into mixers. But no matter how
it is used, the MegaDumper has proven to
be safe, economical and easy to
operate, year after year.
Key features
Key features of the MegaDumper
include:
1. A unique tipping action
whereby bins are lifted
straight up, and then gently
rolled forward around the lip of
the receptacle being emptied into.
Benefits of this design include high
stability, 
range of tipping heights, from 900mm
to more than six metres.
2. A standard lifting capacity of 600kg.
3. An electro-hydraulic mechanism which
is extremely reliable and requires little
maintenance.
4. A fully hot-dip galvanised frame and
cradle.
5. A versatile cradle system which lifts
many common waste bins without
modification, clamping or retaining.
The standard cradle lifts 660L, 770L and 1100L
wheelie bins from the base, therefore preventing damage to the lifting comb and
extending bin life.
6. A modular design which can be easily adapted to unique requirements, including
non-standard bins, custom tipping heights or larger weight capacities.

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019 | Page 6
Construction
The MegaDumper consists of a steel frame with two vertical masts and stabilizing legs, a bin
cradle, two hydraulic rams, lifting chains, guarding, powerpack cover, control panel, castor
wheels, power lead or batteries, hydraulic powerpack and electronic control systems.
Mechanism
When the RAISE button is pressed, two hydraulic rams are extended, which pull on an
arrangement of chains, causing the bin cradle to travel vertically in the masts. The cradle is
inverted at the appropriate height by an arrangement of arms, rollers, and a curved track.
The rams are supplied by a hydraulic power pack, which may have a 3-phase, 1-phase,
battery, or compressed-air motor. Electrical, hydraulic, and / or mechanical control
mechanisms allow the operator to raise or lower the bin in a controlled manner.
Duty cycle
The duty cycle of the MegaDumper depends on the type of power supply and powerpack
that is fitted to the machine, as well as various environmental factors and the manner in
which the machine is used. The figures given below are estimates only.
Power Supply
Duty Cycle (tipping at 1800mm)
Throughput (net
tipped material)
No. of bins equivalent
(average ~250kg each)
Units
Battery
16,000kg
64 bins
per charge
Battery + Continuous
Charge
2,500kg
10 bins
per hour, nonstop
Battery + Solar Panel
3000kg
12 bins
per day (in
mostly sunny
conditions)
1-Phase Mains
7,500kg
30 bins
per hour, nonstop
3-Phase Mains
10,000kg
40 bins
per hour, nonstop
The standard MegaDumper uses a 3-phase mains power supply. Check the rating
plate of your machine if you are unsure of what type of power supply it uses.
Intended operational life
The intended operational life of the MegaDumper is as follows:
Average Gross Bin Weight
Intended operational life
< 200kg
200,000 cycles
200kg 300kg
150,000 cycles
300kg 500kg
100,000 cycles
500kg 600kg
75,000 cycles
> 600kg
50,000 cycles

Noise emissions
The noise emissions of the MegaDumper bin lifter in standard operation have been assessed
as not exceed
Operators are not required to wear hearing protection but are recommended to do so if
using the machine on a constant basis.
ISO standards for machinery safety specify that noise emissions are to be measured in
A-weighted decibels (dB(A)), a unit of volume which is adjusted to reflect the
sensitivity of human hearing. The measurements are to be taken at a point 1.6 metres
above the ground, immediately adjacent to the ope
Environmental restrictions
The MegaDumper may be used indoors or outdoors. However the following restrictions apply:
1. A minimum floor area of 4 square metres, with a clear passage to exits;
2. Height above sea level not more than 1000m;
3. Ambient temperature not higher than +40℃and not lower than -10℃;
4. At ambient temperatures above 35℃, the relative humidity should not exceed 50%; at
lower temperatures, higher relative humidity is permitted;
5. Never operate in flammable, explosive, corrosive, acidic or alkaline environments.
Ingress protection
Item
IP Rating
Push buttons, switches and lamps
IP66
Door interlock
IP66
Coded magnetic switch
IP66
Motor
IP54 (note additional protection provided by covers)
Overall
IP56 (optional upgrade to IP66 or IP69K)
Notes
This User Manual describes approved procedures for the operation, maintenance,
and routine inspection of the MegaDumper hydraulic bin-tipping machine.

the purposes of EU Machinery Directive 2006/42/EC.
Operator(s) must read and understand this manual before using the machine.
If the machine is to be leased, sold or otherwise transferred, then this manual shall
accompany the machine.
Simpro reserves the right to modify the design of the machine. If there is anything in
this manual that is not consistent with the actual machine, the actual machine should
be considered correct and the manual is only for reference.
Contact your authorized Simpro agent in the first instance if you encounter any
problems or faults with the machine.
Any errors in this manual should be reported by email to [email protected].

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019 | Page 8

3Safety
The MegaDumper has been designed to be as safe as possible without restricting the ease-
of-use and versatility of the machine.
A comprehensive Hazard and Risk Assessment should be undertaken before the
MegaDumper is used for the first time, as described in Section 3.3.
Safety features
The safety features of the MegaDumper are as follows:
1. Sheet-metal panels which prevent personnel access to all moving parts.
2. A safety interlock system which disables the machine unless the door is shut, and locks
the door as soon as the cradle leaves the ground.
3. A tipping action which maintains the weight of the bin within the machine footprint.
4. A pressure-compensating lowering valve which automatically regulates the lowering
speed regardless of the weight of the bin.
5. A control system which either:
a. stops the machine unless continuous operator input is received, or;
b. features a prominent EMERGENCY STOP button to disable the machine.
Reasonably foreseeable misuse
The reasonably foreseeable misuse considered in the standard MegaDumper design is as
follows:
1. Attempts to use the machine by untrained operators;
2. Attempts to empty bins that the cradle is not specifically designed to hold;
3. Attempts to bypass the door interlock or other safety systems;
4. Attempts to clear spilt material from inside the guarding without proper procedures;
5. Attempts to clean the machine without following proper procedures.
OSH compliance specification guide
Companies in most jurisdictions (including Australia, NZ, UK, USA, Canada and the EU) are
required by law to provide a safe workplace for their staff, including ensuring that all new
and existing machinery is safe to operate.
Although the particulars of safety legislation differ, most countries accept that machinery is
comply with ISO 13849-1:2015 (or a regional
equivalent thereof).
ISO 13849-1:2015 may call for additional guarding and safety features, depending on the
particular circumstances in which a machine is to be used. The purpose of this section is to
assist potential MegaDumper customers to determine whether special safety features are
required on their machine.

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019 | Page 10
ISO 13849-1:2015 is a machinery-safety standard issued by the International Standards
Organisation. It provides safety requirements and guidance on the principles for the
design and integration of safety-related parts of control systems (SRP/CS), including
the design of software.
ISO 13849-1 has been modified for local conditions and reissued under different
terminology by some national standards authorities. In Australia and New Zealand the
equivalent (almost identical) standard is called AS/NZS 4024.1:2014.
In the USA, ANSI standards are commonly used to demonstrate the safety of
machinery, rather than ISO 13849-1. However since the US model relies largely on
 norms, US companies who
demonstrate machinery safety using ISO 13849-1 may be considered to have met or
exceeded their H&S obligations.
3.3.1 The ISO 13849-1:2015 safety model
-1:2015 uses

parts as well as other factors to create a comprehensive measure of the risk reduction
achieved by a safety function an indicator called Performance Level (PL).
The standard defines five Performance Levels, ranging from PL(a) (lowest performance) to
PL(e) (highest performance).
The standard also defines the Performance Level that a given safety function must achieve
to reduce the risk to an acceptable level a value called Performance Level required (PLr).
3.3.1.1 Determining the Performance Level required (PLr)
As defined by the ISO 13849-1:2015 safety model, the minimum acceptable PLr for any given
safety function is based on three input parameters:
1. Severity of injury expected from the associated hazard
2. Frequency and/or duration of exposure to the associated hazard
3. Possibility of manually avoiding the associated hazard
The following table may be used to determine the acceptable PLr from these parameters.
Safety Function PLr Determination Table
Severity of injury
expected from
hazard
Frequency and/or duration
of exposure to hazard
Possibility of manually
avoiding the hazard
Minimum
acceptable PLr
Slight injury
(reversible)
Seldom to quite often and/or
exposure time is short
Possible under specific
conditions
PL(a)
Scarcely possible
PL(b)
Frequent to continuous
and/or long exposure time
Possible under specific
conditions
Scarcely possible
PL(c)
Serious injury or
death
(irreversible)
Seldom to quite often and/or
exposure time is short
Possible under specific
conditions
Scarcely possible
PL(d)
Frequent to continuous
and/or long exposure time
Possible under specific
conditions
Scarcely possible
PL(e)

To demonstrate compliance with ISO 13849-1:2015, the minimum acceptable PLr of the
safety functions must be assessed for each identified hazard in the specific conditions in
which the machine is to be used.
The safety function PLr may be assessed as part of the regular ISO 12100:2010 Hazard
and Risk Assessment described in Section 3.4. Although this assessment includes all
hazards intrinsic to the MegaDumper design, other safety functions may be necessary
to address hazards specific to your intended conditions of use. These can be assessed
in the blank spaces provided.
3.3.1.2 Achieving the Performance Level required (PLr)
As standard, all hazards intrinsic to the MegaDumper design are addressed by safety
functions with a minimum performance of PL(c).
Therefore, additional or customised safety systems are only required in the following cases:
1. hazards exist which have been addressed in
the standard MegaDumper design, but which, due to conditions specific to their
intended conditions of use, require safety function performance of PL(d) or PL(e).
2. xist which are entirely specific to
their intended conditions of use, and which have therefore not been addressed in
the standard MegaDumper design.
3. The customer is subject to corporate policies, union contracts, OSH regulations or
other external factors which demand safety function performance of PL(d) or PL(e),
irrespective of the ISO 13849-1:2015 safety model.
In any of these cases, information about the required safety function PLr should be provided
to Simpro before placing an order. Simpro will then propose additional or uprated systems to
achieve the PLr in compliance with ISO 13849-1:2015. This may include any or all of the
following:
-Upgrade of control system architecture to Category 3 or Category 4
-Additional guarding panels
-Remote control systems
-Training of personnel
-Signage and floor markings
Hazard and Risk Assessment guide
Many jurisdictions require machinery owners to conduct a Hazard and Risk Assessment for
their equipment which considers all relevant factors such as the area it is used, the skill and
training of operators, the proximity of other persons, frequency of use, etc.
The following section is not a complete site-specific Hazard and Risk Assessment, but an
assessment of the risk factors that are intrinsic to the MegaDumper design. Blank template
spaces are provided for additional site-specific hazards.
The procedure for carrying out a Hazard and Risk Assessment is typically defined with
reference to ISO 12100:2010, issued by the International Standards Organisation. This

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019 | Page 12
standard describes procedures for identifying hazards and estimating and evaluating
risks during relevant phases of a machine life cycle.
As with all powered industrial equipment, some hazards will remain despite any
precautions undertaken by the manufacturer or owner of the machine. It is essential
that operators are aware of these residual hazards and what they must do to prevent
harm to themselves or to others, as described in Section 3.4.3.
3.4.1 ISO 12100:2010 risk assessment model
In the ISO 12100:2010 risk assessment model, each identified hazard is given a Risk Factor,
from which is derived a final Risk Evaluation. These parameters can be determined as follows.
3.4.1.1 Determining Risk Factor
The Risk Factor associated with any given hazard may be calculated using the following
table, with the formula: Risk Factor = LO x FE x DPH x NP
3.4.1.2 Determining Risk Evaluation
Once the Risk Factor has been calculated, the final Risk Evaluation of any given hazard can
be determined using the following table:
LO
Likelihood of
Occurrence
FE
Frequency
of Exposure
DPH
Degree of
Possible Harm
NP
Number of
Persons at risk
0.1
Impossible, or
possible only in
extreme
circumstances
0.1
Infrequently
0.1
Scratch or
bruise
1
1 2 persons
0.5
Highly unlikely
though
conceivable
0.2
Annually
0.5
Laceration,
mild ill-health
2
3 7 persons
1
Unlikely but
could occur
1
Monthly
1
Break minor
bone or illness
(temporary)
4
8 15 persons
2
Possible but
unusual
1.5
Weekly
2
Break major
bone or illness
(permanent)
8
16 50
persons
5
Even chance 
could happen
2.5
Daily
4
Loss of 1 limb
or eye/serious
illness
(temporary)
12
51 or more
persons
8
Probable not
surprised
4
Hourly
8
Loss of 2 limbs
or eyes/serious
illness
(permanent)
-
-
10
Likely, only to be
expected
5
Constantly
15
Fatality
-
-
15
Certain, no
doubt
-
-
-
-
-
-
Risk Factor
0-1
2-5
6-10
11-50
51-
100
101-500
501-1000
1001 +
Risk
Evaluation
Negli-
gible
Very
Low
Low
Significant
High
Very
high
Extreme
Unacce-
ptable

3.4.2 Identified Hazards
The following common hazards have been identified with the MegaDumper design. For each
hazard, a full Risk Evaluation has been completed, and suitable control measures described.
Blank template spaces are provided at the end for machinery owners to identify,
assess and control additional site-specific hazards.
Entanglement or amputation of fingers or limbs in moving parts
Operator
LO:
0.5
FE:
4
DPH:
1
NP:
1
Risk
Factor:
2
Guarding prevents access to all moving parts and trapping hazards.
Other
persons
LO:
1
FE:
4
DPH:
1
NP:
1
Risk
Factor:
4
As above.
Control
measures
Operators are responsible to obey warning signs fitted to the machine and
instructions, regarding keeping himself and others clear of all moving parts.
Comments
The MegaDumper is designed so that trapping hazards are eliminated,
minimized or isolated.
Crushing by unauthorized rapid descent of cradle
Operator
LO:
0.5
FE:
4
DPH:
1
NP:
1
Risk
Factor:
2
The operator is protected from the cradle by the frame and guarding during
operation. A door safety interlock ensures that the door can only be opened
when the cradle is on the ground, and the cradle cannot be raised unless the
door is closed and locked.
Significant safety margins ensure that the probability of failure of any steel,
hydraulic, or control parts failing is very low.
Other
persons
LO:
0.5
FE:
4
DPH:
1
NP:
1
Risk
Factor:
2
As above.
Control
measures
Operators are responsible to obey warning signs fitted to the machine and
instructions, regarding keeping himself and others away from the area under
the cradle when raised.
The machine must be regularly maintained and all faults repaired
immediately.
Comments
A hydraulic speed-control valve limits the maximum speed of descent in
normal use.
Operator or others being hit by falling or flying debris
Operator
LO:
1
FE:
4
DPH:
0.5
NP:
1
Risk
Factor:
2
The operator is protected from the cradle by the frame and guarding during
operation. There is some risk if items such as broken glass are being tipped.
Other
persons
LO:
1
FE:
4
DPH:
0.5
NP:
1
Risk
Factor:
2
There is some risk to others standing close to the bin if items such as broken
glass are being tipped
Control
measures
Operators are responsible to obey all instructions and warning signs regarding
keeping himself and others away from the machine while in use.
If tipping items such as glass, metal or liquids, glasses and gloves should be
worn
Comments

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019 | Page 14
Crushing if the machine falls over
Operator
LO:
0.5
FE:
2.5
DPH:
1
NP:
1
Risk
Factor:
1.25
Low risk as MegaDumper tippers are very stable and the bin centre of gravity

Other
persons
LO:
0.5
FE:
2.5
DPH:
1
NP:
1
Risk
Factor:
1.25
As above.
Control
measures
Do not operate on uneven ground, or ground with a slope of more than 1:12.
Never attempt to empty liquids from closed-top drums.
Comments
Electrocution or electric shock
Operator
LO:
1
FE:
4
DPH:
15
NP:
1
Risk
Factor:
60
Some risk is always present with mains leads.
Other
persons
LO:
1
FE:
4
DPH:
15
NP:
1
Risk
Factor:
60
As above.
Control
measures
Fit a Residual Current Device (RCD) to all power sockets.
Check all leads frequently and repair or replace if damaged.
All leads should be checked and tagged by a registered electrician at
regular intervals.
Comments
Mains-powered MegaDumper tippers are earthed and comply with
AS60204.1.
The charger on battery-powered MegaDumper tippers is double-insulated.
Contamination from tipping toxic powder and liquid
Operator
LO:
2
FE:
4
DPH:
1
NP:
1
Risk
Factor:
8
The operator may be exposed to liquids or powders being tipped, especially
in windy conditions. If the product being tipped could cause any harm
whatsoever to personnel, suitable Personal Protective Equipment must be
worn.
Other
persons
DPH:
2
FE:
4
DPH:
1
NP:
1
Risk
Factor:
8
As above.
Control
measures
The operator is responsible to wear appropriate Personal Protective
Equipment, and ensure that all other persons are well clear of the area.
Powder should only be tipped in calm conditions, or a wind shield should be
installed.
Comments
Substances of a toxicity that cannot be protected against with PPE should
not be emptied with a MegaDumper. Alternative methods should be used.
Damage to skin when used in extreme weather conditions
Operator
LO:
2
FE:
4
DPH:
1
NP:
1
Risk
Factor:
8
If the machine is to be used in extreme cold or heat, the operator must wear
gloves and other suitable Personal Protective Equipment.
Other
persons
LO:
2
FE:
4
DPH:
1
NP:
1
Risk
Factor:
8
As above.
Control
measures
All persons are responsible to wear Personal Protective Equipment suitable for
the environmental conditions in which the machine is being used.
Comments
See Section 2.4 for MegaDumper environmental restrictions.

Application-specific hazard:
Operator
LO:
FE:
DPH:
NP:
Risk
Factor:
Other
persons
LO:
FE:
DPH:
NP:
Risk
Factor:
Control
measures
Comments
Application-specific hazard:
Operator
LO:
FE:
DPH:
NP:
Risk
Factor:
Other
persons
LO:
FE:
DPH:
NP:
Risk
Factor:
Control
measures
Comments
Application-specific hazard:
Operator
LO:
FE:
DPH:
NP:
Risk
Factor:
Other
persons
LO:
FE:
DPH:
NP:
Risk
Factor:
Control
measures
Comments
Application-specific hazard:
Operator
LO:
FE:
DPH:
NP:
Risk
Factor:
Other
persons
LO:
FE:
DPH:
NP:
Risk
Factor:
Control
measures
Comments

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019 | Page 16
Application-specific hazard:
Operator
LO:
FE:
DPH:
NP:
Risk
Factor:
Other
persons
LO:
FE:
DPH:
NP:
Risk
Factor:
Control
measures
Comments
Application-specific hazard:
Operator
LO:
FE:
DPH:
NP:
Risk
Factor:
Other
persons
LO:
FE:
DPH:
NP:
Risk
Factor:
Control
measures
Comments
3.4.3 Residual Hazards

any guarding or safety measures implemented by the manufacturer.
The operator has a legal responsibility to identify and assess these residual hazards, and to
take all reasonable precautions to eliminate, isolate, or minimize them. Such precautions
may include any or all of the following:
Procedures to record and monitor that operators are properly trained.
Implementation of Standard Operating Procedures.
Disciplinary measures to ensure the Standard Operating Procedures are observed.
Posting signage, floor marking, or other warnings as deemed appropriate.
Taking steps to develop a culture of safety and open communication among
machinery operators.

Safety Norms
The following safety norms must be observed for the safe use of a MegaDumper bin lifter.
Only trained and authorised persons should be
permitted to use the machine.
Operators must read and obey the instructions
displayed on the machine.
Never operate machine on ground with a slope ratio
greater than 1:12.
Never operate machine on the edge of a raised dock
or platform, unless designed for that application.
Never operate machine with any covers or guards
removed.
Never attempt to empty the contents of closed-top
drums unless the machine is securely bolted down.
All persons other than the operator must keep at
least two metres clear while the machine is in use.
Always keep feet and hands well clear of bin and
cradle when operating.
Do not place feet or foreign objects under the side
guards or door.
Do not empty over-filled or overflowing bins.

User Manual | Simpro MegaDumper®
Original Instructions | English | v44.0 | March 2019 | Page 18
Before connecting machine to mains supply,
ensure voltage and frequency correspond with
that listed on the rating plate.
Do not use an extension lead to connect machine
to the mains supply.
Do not operate if power supply lead and
insulation is damaged.
Do not connect a damp power plug or socket.
Ensure the supply socket is fitted with a residual
current device.
Ensure there is complete continuity between the
machine and an effective earthing system which
complies with local and national regulations. The
manufacturer cannot be held liable for the
consequences of an inadequate earthing system.

4Operating Instructions
The operating instructions for the MegaDumper depend on which type of control system is
fitted to the machine. There are three principal types of control system, as follows:
1. Standard Control System Refer to Section 4.1
-Description: Standard machine, with no autocycle function or PLC controller.
-Identification: Control panel has only the RAISE and LOWER buttons.
2. Autocycle Control System Refer to Section 4.2
-Description: Machine with autocycle timer, allowing bins to be emptied
without continuous operator input.
-Identification: Control panel has RAISE and LOWER buttons, an EMERGENCY
STOP button and a switch labelled MANUAL and AUTO.
3. Safety-Monitored Control System Refer to Section 4.3
-Description: Machine has an electronic PLC control unit and a safety
monitoring system to comply with safety standards such as ISO13849-1 and
AS/NZS4024 up to PL(d)/Cat3 or higher.
-Identification: Control panel has RAISE and LOWER buttons, an EMERGENCY
STOP button, a switch labelled MANUAL and AUTO, and a large blue button
labelled RESET. The control panel also has a decal describing the level of
safety compliance.
Operating instructions - standard control system
How to operate a standard machine, with no autocycle function or PLC controller.
1. Before operation, check that the machine is stable and safe to use:
a. Machine is on level ground, with a slope of 1:12 or less.
b. All covers and safety guards are in place.
c. Wheel brakes are applied, and/or the feet are wound down onto the ground.
d. All personnel other than the operator are well clear of the machine.
e. The cradle is fully lowered.
f. The key is inserted and turned to the ON position.
g. The battery indicator (if fitted) shows an acceptable level of charge.
2. Open the door and place the full bin onto the cradle, taking care that it is properly
positioned, then shut the door.
3. Press and hold the RAISE button until the bin reaches the inverted position, then
release. Wait for the contents of the bin to empty.
4. Press and hold the LOWER button until the cradle rests on the ground.
5. Open the door and remove the empty bin.
6. Repeat from step 1) as required.
Release the RAISE or LOWER button to stop the cradle at any time.
When using a cradle with wheel-catches to empty small EN840-type wheelie bins
(80L/120L/240L/360L), only one wheel needs to be placed into a catch. The cradle is
designed to hold bins securely using a single wheel.