Atlas BP10000 User manual

Rev. 12/12/2017
Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
Specifications . . . . . . . . . . . . . 4
Installation Requirement . . . . . . . 6
Installation Steps . . . . . . . . . . . 8
Test Run . . . . . . . . . . . . . . . 22
Operation Instructions. . . . . . . . . 24
Maintenance Schedule. . . . . . . . . 25
Trouble Shooting . . . . . . . . . . . 26
Parts Breakdown . . . . . . . . . . . 27
Warranty . . . . . . . . . . . . . . . 35

Specifications 4
BP10000
Specifications
Floorplate Chain-Drive Two Post Lift
Model BP10000X
• Compact design
• Dual hydraulic cylinders, designed and made on ANSI standards, utilizing
NOK oil seal in cylinder
• Self- lubricating UHMW Polyethylene sliders and bronze bush
• Single-point safety release, and dual safety design
• Stackable rubber pad with 1.5”, 2.5” and 5” extension adaptors
• Super-symmetric arms design with 3-stages front arms and 2-stages rear
arms
Fig. 1

Specifications 5
BP10000
BP10000 Specifications
Style Lifting
Capacity Lifting Time Lifting Height Overall Height Overall Width
Width
Between
Columns
Minimum
Pad Height
Gross
Weight Motor
Floor plate
Chain-drive
4.5T
10,000lbs 62S 1965-2194mm 77 3/8”–86 3/8”
2841mm
111 7/8”
3534mm
139 1/8”
2850mm
112 1/4”
115mm
4 1/2”
745Kg
1640lbs 2.0/3.0 HP
Arm Swing View
Fig. 2

Installation Requirement 6
BP10000
Installation Requirement
Tools Required
Rotary Hammer Drill (3/4”) Carpenter’s Chalk
Hammer Screw Drivers
Level Bar Tape Measure (25ft)
Crescent Wrench (12”) Pliers
Ratchet Spanner With Socket (28#) Allen Head Wrench (6#)
Wrench set (mm)
(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#)
Vise Grips
3.5 to 5 Gallons of AW32 - AW46 Hydraulic Oil is recommended for operation
Fig. 3

Installation Requirement 7
BP10000
Specifications Of Concrete
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 100mm minimum and without reinforcing steel
bars, and must be dried completely before the installation.
2. Concrete must be in good condition and must be of test strength 3,000psi
(210kg/cm²) minimum.
3. Floors must be level and no cracks.
Fig. 4
Power Supply
The electrical source must be 2.2KW minimum. The source cable size must be
2.5mm² and in good condition of contacting with floor.

Installation Steps 8
BP10000
Installation Steps
A. Location Of Installation
Check and insure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Use A Carpenter’s Chalk Line To Establish
Installation Layout Of Baseplate
Fig. 5
Check The Parts Before Assembly
1. Packaged lift, hydraulic power unit and parts box (See Fig. 6).
Fig. 6

Installation Steps 9
BP10000
2. Move aside the lift with fork lift or hoist, open the outer packing, take out the
parts from the column and check the parts with shipment list (See Fig. 7).
Fig. 7
3. Loose the bolts of the upper package stand, remove the upper column then
remove the package stand.
4. Move the parts aside and check the parts according to the shipment parts list.
Fig. 8
Metal Serial No.
Floor cover
Parts box
Shipment
Parts list
Parts box (83)
Fig. 9
83

Installation Steps 10
BP10000
5. Check the parts of the parts bag according to parts bag list (See Fig. 10).
Fig. 10
D. Position Power Side Column
Lay down two columns on the installation site parallel, position the power
side column according to the actual installation site and install top plate, top
connecting plate assy.. Usually, it is suggested to install power side column on
the front-right side from which vehicles are driven to the lift (See Fig. 11).
Fig. 11
Power side column
Car-in direction
Offside column
Install top connecting
plate with M8*20 hex bolt,
nut and lock washer

Installation Steps 11
BP10000
E. Connecting The Cables
1. Put down columns and then push the carriages higher than chain pulley.
Fig. 12
2. Push the carriages to the bottom of the columns.
Fig. 13
B. Push the carriages
higher than chain
pulley, passes through
the cable from the
top of the carriages
to the bottom hole of
carriages steel plate.
C. Pull out the cable
A. Cable passes
in the carriage

Installation Steps 12
BP10000
F. Position Columns
Check the vertical of the columns with level bar, and adjusting with the shims if
the columns are not vertical.
Fig. 14
G. Fix Anchor Bolts
1. Prepare anchor bolts (See Fig. 15).
Fig. 15
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and
install the anchor bolts. Then tighten the anchor bolts (See Fig. 16).
Check the columns
plumb with level bar
72/72A
112 1/4”
139 1/8”
Lock
washer
Washer Nut

Installation Steps 13
BP10000
Note: Torque of Anchors is 150N.m .Minimum embedment of Anchors is 90mm.
Fig. 16
H. Lift The Carriages Up By Hand And Make
Them Be Locked At The Same Level
Fig. 17

Installation Steps 14
BP10000
I. Install Cables
Fig. 18
The fitting of cable
passes through the
hole on the carriages
and is held with
two cable nuts.

Installation Steps 15
BP10000
J. Connect Oil Hose Assembly
Fig. 19

Installation Steps 16
BP10000
K. Install Hydraulic Power Unit And Oil Hose Assembly
Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil. Fix the
oil hose with retainer.
Note: In consideration of Power Unit’s durability and keep the equipment
running in the perfect condition, please use Hydraulic Oil 46#
Fig. 20
Locking the nut using
19mm socket or wrench

Installation Steps 17
BP10000
L. Install Safety Device And Safety Cable
1. Assemble safety cable from offside safety assembly.
2. Pay attention to the connecting direction of safety cable.
Fig. 21
View A
Safety
cable
connecting
direction
View B

Installation Steps 18
BP10000
M. Assemble Floor Cover And Protective Rubber Sets
Fig. 22
N. Install Lifting Arms And Adjust The Arm Locks
1. Install the lifting arms (See Fig. 23).
2. Lower the carriages to the lowest position then use the 8# socket head
wrench to loosen the socket bolt (See Fig. 24).
3. Adjust the arm lock according to the direction of arrow (See Fig. 25)
4. Adjust moon gear and arm lock to make it to be meshed, and then tighten
the socket bolts of arm lock (See Fig. 26).
Floor Cover

Installation Steps 19
BP10000
Fig. 23 Fig. 24
Fig. 25 Fig. 26
Use the 8#
Socket Head
Wrench to
loosen the
Socket Bolt
Snap Ring
Moon Gear Lock the bolts
after the
moon gear
and arm lock
engaged well

Installation Steps 20
BP10000
O. Install Electrical System
Note: For safety of operators, the power wiring must contact the floor well. Pay
attention to the direction of rotations when using three phase motors.
TMC-18 Contactor (220V Single Phase 60Hz 3HP)
Factory Installed
Step 7
Installing Safety
Interrupt Switch
1. Motor goes to T2 (Black ) and
T3(White)
2. Power goes to L2 (Black) and
L3 (White)
3. Operating Switch (OS)
Terminal 3 goes to L3 (with the
power connection)
4. Operating Switch (OS)
Terminal 4 goes to Relay
Terminal (RT) A2
5. Relay Terminal (RT) A1 goes to
L2(Jumper wire)
*Installing Safety Interrupt Switch
6. Remove Wire From Operating
Switch (OS) Terminal 4 to
Relay Terminal (RT) A2
7. One wire of Safety Interrupt
Switch (SS1) to Operating
Switch (OS) Terminal 4
8. One wire of Safety Interrupt
Switch (SS2) to Relay Terminal
(RT) A2
Fig. 27