SISTEM AIR Industrial Clean Basic User manual

www.sistemair.com
TECHNICAL MANUAL
CENTRAL VACUUM SYSTEMS ByTecnoplus s.r.l.
BASIC
BASIC
BASIC
BASIC

06/06/2016 Rev:2.0.0 1
• Type: professional central vacuum cleaner
• Model: Industrial Clean Basic
• Revision 2.0.0
Line
Industrial Clean Basic
INSTRUCTION MANUAL
CENTRAL VACUUMSYSTEMS ByTecnoplus s.r.l.
1 HOW TO USE THE MANUAL 2
2 DESCRIPTION OF THE VACUUM CLEANER 2
3 TECHNICAL FEATURES 3
4 CONSTRUCTION FEATURES 5
5 SAFETY FEATURES 6
5.1 Declaration of absence of dangerous substances 6
5.2 Fixed closure safety guards 7
5.3 Movable closure safety guards 7
6 AUTHORIZED USE 7
7 UNAUTHORIZED USE 8
8 EQUIPMENT AND ACCESSORIES 8
9 EMPTYING THE DUST CONTAINER 9
10 REPLACING THE FILTER CARTRIDGE 11
10.1 Regeneration of the lter cartridge 13
11 REPAIRS AND SPARE PARTS 14
11.1 Intervention criteria 14
11.2 Recommended spare parts 14
11.3 Putting the vacuum unit out of service (general rules) 14
12
IDEAL LOCATION OF THE VACUUM CLEANER TO REDUCE SOUND EMISSION 15
13 VIBRATIONS 15
14 INSTALLATION 15
14.1 Recommended installation 15
14.2 Positioning of the unit 16
14.3 Fixing the unit 16
14.4 Transforming DX version (outlet pipes tted on the right) into SX version
(outlet pipes tted on the left) 16
14.5 Connection to the pipe network 18
INDEX
For the best results, we suggest to use SISTEM AIR original accessories and materials. The SISTEM AIR Trademark
is a registered trademark and is property of TECNOPLUS S.r.l.

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CENTRAL VACUUMSYSTEMS ByTecnoplus s.r.l.
GENERAL INFORMATION
1. HOW TO USE THE MANUAL
The instruction manual has been written by the manufacturer and is an integral part of the vacuum
cleaner. If the system is resold, given or hired out to others, the manual must be handed over to the
new user or owner.
We recommend using and storing it carefully for the entire working life of the vacuum cleaner.
This manual explains how to use the equipment correctly in order to obtain the best performance
while maintaining optimal working and safety conditions.
It is strictly forbidden to reproduce, copy or disclose any part of this document by any means without
prior written consent of TECNOPLUS s.r.l. which is the owner of the SISTEM AIR Trademark.
TECNOPLUS s.r.l . reserves the right to upgrade or modify this manual or the vacuum cleaner itself at
anytime without giving any prior notice to third parties.
2. DESCRIPTION OF THE VACUUM CLEANER
Constant research applied to central vacuum cleaners and advanced electronic technology have
allowed TECNOPLUS S.r.l. to create the new dust separator Industrial Clean.
The central vacuum cleaner, suitable for any type of residential building (private houses, offices, hotels,
service sector), consists of a network of PVC trace pipes, housed in walls or in false ceilings running
through the various rooms; at the end of the pipes are positioned the suction sockets.
The SISTEM AIR vacuum cleaner is usually placed in a utility room, garage or other storeroom and
connected to the suction pipes network.
The system is switched on by inserting the sleeve coupling of the flexible vacuum cleaning hose in any
of the suction sockets.
If the piping network doesn’t feature any electrical power supply, the system can be switched on and off
by means of a remote control
device (optional accessory).
The Industrial Clean dust sep-
arators features innovative
characteristics which make it
more suitable for professional
applications (small hotels, of-
fices, sports centers, beauty
shops) with reduced encum-
brance.
It is run by a second generation
electronic system
that Sistem Air applies to its
vacuum cleaners to allow a
simplified management of the
cleaning unit.

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8
9
10
11
12
Cover
Connection joint
Industrial Motor
Vacuum installation joint
Conveyor cone
Base
1
2
3
4
5
Vacuum-breaker
valve
Filter protection
Filter
Dust container
release handle
Handle
Dust container
Wheels
6
7
3- TECHNICAL FEATURES

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Industrial Clean
Model
Article
BASIC
LT 80
BASIC
LT 160
3400.20 3400.21
Safety vacuum-breaker valve YES YES
Supply V ac 220/240 220/240
Max air ow (motor) m3/h 700 1200
Filtering surface cm224000 43400
Dust container capacity l 62 106
Weight kg 53 67
Measurement A mm 615 750
Measurement B mm 633 633
Measurement C mm 1515 1616
Measurement D mm 1135 1148
Measurement E mm 281 281
Measurement F mm 745 745
Measurement G mm 500 500
Measurement M (air inlet) mm 80 100
Measurement N (air outlet) mm 80 100
F
B
C
DE
G (consigliata)
A

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4 - CONSTRUCTION FEATURES
The Industrial Clean Basic dust separators can be used in different contexts, thanks to their versatility
and combination possibilities with the other components of the industrial central vacuum system.
The dust containers are available in two versions with different capacity and can be used in both big or
small industrial contexts.
The choice must be made depending on the total air flow of the motors they are combined with and on
the number of users.
Since the industrial dust separators are a component of the installation, it is recommended to make a
definitive choice only after carefully evaluating the project globally, considering the needs of use and
the type of installation, but also the other necessary components in order to obtain the most complete
vacuum system.
Motor air
ow
MODEL ARTICLE Recommended
number of
users Ø 32
Recommended
number of
users Ø 40
Dust
container
capacity l
Filtering
surface
cm2
Fino a 700
m/h
BASIC
LT 80 3400.20 43
62 24000
Fino a
1200 m/h
BASIC
LT 160 3400.21 84
106 43400
The Industrial Clean Basic dust separators are designed and manufactured in compliance with all the
criteria imposed by the current regulations and European directives while carefully paying attention to
crucial elements like performance, power and operating capacity.
The main technical characteristics are the following:
- Epoxy-powder coated cylindrical body made of metal
- Base coated with shockproof material to protect the unit.
- Metal bin for dust collection (62/106 l capacity) equipped with wheels for a more comfortable handling.
- Dust bag and bag-stretcher for dust collection, to ensure quick and hygienic disposal operations of the
material collected
- Left or right connection possibility both to input pipes (suction) and to exit pipes (motor groups).
- Vacuum-breaker valve to prevent that the motor works in critical conditions.
- Polyester filter cartridge with M-class certificate, washable in water .
- Metallic filter protection to prevent accidental breaks.
- Liquid suction by using the optional accessory.
- Electrostatic material suction, once the grounded metallic pipe network has been carried out.

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5 - SAFETY FEATURES
It is recommended to read carefully all the installation, use and maintenance instructions detailed
in this manual.
Furthermore, the following WARNINGS should always be observed:
• Never use the machine for unauthorized purposes.
• Keep children away from the vacuum cleaner when functioning. Children should not play with the
machine nor with the suction sockets.
• This equipment should not be used by persons (including children) with reduced psychic, sensory or
mental capacities or by persons with no experience or knowledge of the system, unless under the
guidance or instructed to use the machine by persons responsible for their safety.
• Children must always be supervised to ensure they do not play with the machine.
• Wear protective gloves and mask to carry out maintenance, to empty the dust bin or replace and clean
the filter.
• Only use original spare parts and accessories.
• Do not suction clean fabrics, heavy materials, ashes or hot embers.
• Never suction clean liquids
• Do not use the system without a filter cartridge.
• Do not block the exhaust air pipes or the motor cooling intakes.
• No part of the body should come into contact with the suction accessories.
• Do not suction clean building materials (concrete, lime wastes, plaster dust, etc.) once the installation
is completed. This will quickly clog the filter cartridge.
•Do not vacuum any material which may cause electrostatic charges in the piping system, if not
previously communicated to the constructor.
Finally, remind that pictograms or danger and warning signals can be found on those parts of the
equipment where, if not strictly followed, potential risky situations may occur.
WARNING: TECNOPLUS S.R.L. declines any form of responsibility or guarantee if the purchaser, or
anyone in his stead, makes even the slightest modification or adjustment to the purchased product.
The unit has been designed to satisfy at best the present needs of the domestic central vacuum clean-
ers
market, both in terms of quality and operating capacity.
All materials and components used to manufacture this product comply with CE safety regulations. All
relevant certifications are held at TECNOPLUS S.R.L. headquarters.
5.1 Declaration of absence of dangerous substances
TECNOPLUS S.r.l. declares that its products and appliances have been manufactured with materials
which comply with the restrictions established by the health and environment protection regulations in
force and do not contain SVHC-classified substances (Substance of Very High Concern) in compliance
with CE regulation 1907/2006 (REACH: i.e. Registration, Evaluation, Authorization and Restriction of
Chemical Substances).Although these substances have not been used during the processing cycles of
raw materials and during the manufacturing cycles of our products, their presence in p.p.m. (parts per
million) cannot be completely excluded due to micro-pollution of raw materials.

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5.2 Fixed closure safety guards
The access to the electric parts is protected by a cover which can only be removed by unscrewing the
Torsen screws used to fix the soundproofing dome of the housing where the suction motors are assembled.
Every intervention on the control board and on the motors must be carried out by qualified personnel only
after disconnecting the electrical power supply and by removing the electric plug from the electric inlet.
5.3 Movable closure safety guards
There are no movable closure guards assembled on the appliance. Every guard assembled is consid-
ered a fixed guard and is fastened with special screws.
TECNOPLUS s.r.l. reminds you that it is absolutely forbidden to replace the screws used to design and
manufacture the appliances with screws that feature different characteristics.
TECNOPLUS s.r.l. will immediately suspend the product guarantee in case of machine tampering car-
ried out by the Customer.
6 - AUTHORIZED USE
The Industrial Clean Basic dust separator has been designed exclusively to vacuum clean dust, very
small size solids and dry materials.
The use of the dust separator is authorized in industrial contexts through connection to a wall-traced
pipe network and to a standard home electrical wiring.
The Industrial Clean LT 80 e LT 160 dust separators have to be used combined with one or more
blowing motors in installations planned to support an air flow up to 700 m3/h for the basic LT 80
version and up to 1200 m3/h for the LT 160 version.
These components are used in installations presenting the following characteristics
- Mounting column measuring 63/80 mm (for the LT 80 version), or 63/80/100 mm (for the LT 160 ver-
sion), based on the configuration chosen.
- Dust inlet measuring 80 mm (LT 80) or 100 mm (LT 160).
- Possibility for up to 4 contemporary users to use the installation for the LT 80, or up to 8 contemporary
users for the LT 160 model.
MODEL OPERATOR Ø flexible hose 32 OPERATOR Ø flexible hose 40
BASIC cccc ccc
LT 80
BASIC
LT160 cccc
cccc
cccc

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7 - UNAUTHORIZED USE
It is extremely important NOT to use the appliance in the following circumstances which are considered
to be inappropriate and dangerous:
• The system must not be used to vacuum clean fabrics, heavy or hot/burning materials.
• The system must not be used to vacuum clean liquids.
Furthermore the system has not been designed for use in environments with risk of explosion,
and therefore:
• it is forbidden to suction clean materials with high-explosion risk (gunpowder) or materials which are
individually inert but that, once collected and mixed in the dust bin, could provoke dangerous chemical
reactions.
• It is absolutely forbidden to use the vacuum cleaner in explosive atmosphere or outside the standard
temperature, pressure and humidity levels.
•Do not vacuum any material which may cause electrostatic charges in the piping system, if not
previously communicated to the constructor.
Any use of the appliance other than those specied above is forbidden.
Any change or modication made to the system in order to vacuum clean a particular type of material
must obtain the prior written approval of the manufacturer.
The use of the system for purposes other than those for which it was manufactured, represents an irreg-
ular condition which can cause damage to the product and seriously compromise the operator’s safety.
8 - EQUIPMENT AND ACCESSORIES
The packaging of the machine also includes a series of accessories as detailed below:
1) N°1 Industrial Clean Basic dust separator
2) N°2 rubber sleeves for the connection to the suction pipe network
3) N°4 metal clamps to fix the sleeves
4) N°1 installation, use and maintenance manual
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4
MANUALE TECNICO
www.sistemair.it
Domestic
1

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9 - EMPTYING THE DUST CONTAINER
Use both hands to raise
the release handle 1
Remove the dust container
2
Remove the conveyor cone and
the bag-stretcher 3

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Tie up the dust bag and remove it from
the container
4
Introduce a new dust bag and the
bag-stretcher 5
Assemble the conveyor cone
6
Use both hands to lower the clip handle
8
Put the dust container back in its position 7

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10 - REPLACING THE FILTER CARTRIDGE
Lift the release handle
using both hands
Unscrew the blocking knob
1
3
Remove the dust container
2
Replace the filter cartridge
4

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Reassemble the dust container in its position 6
Use both hands to lower the clip handle
7
Screw the blocking knob
5

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10.1 Regeneration of the lter cartridge
The filter cartridge can be regener-
ated more times by vacuum
cleaning the dirt on the filtering
surface; use the vacuum cleaner
and the straight nozzle.
1
Check the filter surface is not cut. If this is the case, the cartridge
should not be used again.
The filter cartridge can be washed under running water
WARNING: ensure the lter cartridge has completely dried
before reassembling it.
2
3
WARNING
DO NOT USE THE VACUUM CLEANER WITHOUT THE FILTER
CARTRIDGE. ENSURE YOU HAVE REPLACED A SPARE FILTER
CARTRIDGE BEFORE CARRYING OUT THIS OPERATION.

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11.3 Putting the vacuum unit out of service (general rules)
Should you decide to put the suction system out of service, this should be done with the utmost attention
to everyone’s health and environment.
You can get information about spaces and/or persons duly authorized for the collection and disposal of
this product.
The disposal and/or recycling of any part of the system must be carried out in strict compliance with the
regulations in force.
DESCRIPTION SPARE PART VACUUM
CLEANER
MODEL
Filter cartridge
Filter cartridge
1610.2
1610.4
Industrial Clean
Basic LT 80
Industrial Clean
Basic LT 160
Dustbag for dust collection
in the bin
1614.2
1614.3
Industrial Clean
Basic LT 80
Industrial Clean
Basic LT 160
11 - REPAIRS AND SPARE PARTS
11.1 Intervention Criteria
Any intervention on the vacuum cleaner for repairs and/or maintenance which are not expressly author-
ized in this manual is absolutely forbidden.
Any repair for breakage or malfunctioning must be carried out by qualified Technical Assistance personnel.
Any intervention of non-authorized personnel will result in the invalidation of any guarantee of the product
and the manufacturer will not be held responsible for any eventual damage to persons and/or objects due
to such interventions.
11.2 Recommended spare parts
It is advisable to order in time those spare parts which need to be replaced most often.
In order to guarantee the optimal and long working life of the vacuum cleaner it is recommended to use
only original SISTEM AIR spare parts, as detailed below.

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12 - IDEAL LOCATION OF THE VACUUM CLEANER TO REDUCE SOUND EMISSION
The following suggestions and measures will help reducing the sound emissions of the vacuum cleaner:
• You can use sound-absorbing materials on the two side walls if these are very close to each other; this
will interrupt the sound wave and avoid resonance phenomena between the two waves which could
reflect on the two opposite walls.
• You can possibly soundproof the ceiling.
13 - VIBRATIONS
There is no contact between the hand, arm or body of the operator and the machine when vacuum clea-
ning using the flexible hose.
For this reason there is no risk related to vibrations.
14 - INSTALLATION
- WARNING -
THESE PROCEDURES MUST BE CARRIED OUT
BY QUALIFIED STAFF
14.1 Recommended installation
The Industrial Clean dust separator combined with one or more blowing motors must be connected to an
exhaust air pipe, crucial for discharging outside the micropowders that the filter cartridge cannot retain.
The vacuum cleaner must be installed in service rooms (e.g. garage, store room etc) protected from
bad weather, dampness and excessive temperature variations (working environment temperature “-5 ÷
45°C”, relative humidity 20 ÷ 85% without moisture or freezing). Install the unit in a place far from heat
sources such as stoves and radiators (N.B: the unit features IP 20 protection degree).
During the set up phase, we suggest to always carefully check that the unit is positioned in the most suit-
able location selected for the system. Check also that sufficient space has been allowed for installation,
use and maintenance purposes and for an optimal recirculation of the air around the vacuum cleaner.
Construction features allow the vacuum cleaners to be connected to the pipe system with pipes coming
either from right or left sides. In case of multi-storey vacuum cleaning system, we suggest you to install
the unit on the lowest available floor..
14.2 Positioning of the unit
For a correct use and to facilitate maintenance it is advisable to keep a minimum distance of 60 cm on
three sides around the appliance (excluding the side on which it is fixed to the wall).

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14.4 Transforming DX version (outlet pipes tted on the right) into SX version (outlet pipes
tted on the left)
The units are generally supplied with suction and exhaust pipes on the right side (RIGHT version). If
needed, the system can be transformed so to have both suction and exhaust pipe connections on the
left side (LEFT version).
To do this:
14.3 Fixing the unit
The unit does not need any special fixing device. For a correct and safe positioning, it is however nec-
essary to check that the location selected for installing the unit features the following min. requirements:
- a solid, perfectly flat and horizontal bearing surface;
- the surface must not vibrate. Furthermore it is of utmost importance to avoid any unevenness of the
bearing surface that could make the unit unstable.
After exchanging their housings, re-
assemble the intake of the “A” suction
pipe and the “B” closing plate by fas-
tening the screws.
Now rotate by 180° the intake of the
suction pipe as shown in the picture.
Disassemble the intake of the “A”
suction pipe and the “B” closing
plate by removing the screws.
2
1
B
A
B
A

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Disassemble the intake of the “C”
suction pipe and the “D” closing
plate by removing the screws. 3
After exchanging their housings, reassemble
the intake of the “C” suction pipe and the “D”
closing plate by fastening the screws.
Now rotate by 180° the intake of the suction pipe
as shown in the picture.
4
C
D
D
C

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A
B
14.5 Connection to the pipe network (see gure)
The inlets for connection to the pipe network and to the air vent pipe to the outside can be positioned
both on the right side and on the left side of the control unit.
The intakes for the connection to the
suction pipes of the network and to
the pipes exhausting the air outside
can be assembled either on the right
or left side of the unit.
Using the sleeve and the metal
clamps delivered with the unit, con-
nect the unit to the air suction pipe.
Using the sleeve and the metal
clamps delivered with the unit, con-
nect the unit to the suction pipe of the
blower motor.
Vacuum inlets pipe network
A
B
Industrial Motor suction
N.B. It is recommended to collocate as close as possible the dust separator to the Industrial Motor
to prevent the pressure drop caused by the pipe network length and by the use of joint elbows
and derivations.
Example of connection to the pipe
network

BASIC
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Tel. + 39 0381 650082 - Fax [phone] - [e-mail]
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BASIC
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