SKF ST-102P Series User manual

SKF ST-102P-XX-XX
CONTROLLER
(Original Operating and Service Manual according to EU Directive 2014/30)
Date:
23.8.2022
Document no:
ST-102P-xx-xx
Version: 1G
Read this manual before
installing or commissioning
the product and keep it at
hand for later reference.

2
EU Declaration of Conformity in accordance with Directives 2014/30/EU, Annex IV
 applicable
harmonised legislation at the time of placing on the market.
Description:
Controller for lubrication systems
Type:
ST-102P-XX(-XX)
Year of construction:
See the rating plate
The following directives and standards were applied in the applicable areas:
2011/65/EU: ROHS II, including the addition (EU) 2015/863
2014/30/EU: Electromagnetic compatibility:
EN 61000-6-4:2011, for emissions EN 61000-6-2:2005, for immunity
Muurame, 21 September 2021
Juha Kärkkäinen
Anssi Manninen
Design Office Manager
SKF Lubrication Management
Product Specialist
Electronic
Manufacturer: Oy SKF Ab Finland Teollisuustie 6 40951 Muurame FINLAND
UK Declaration of Conformity in accordance with Electromagnetic Compatibility Regulations
2016 No. 1091
 applicable
harmonised legislation at the time of placing on the market.
Technical documentation has been drawn up in accordance with Part B of Annex VII. The manufacturer undertakes to deliver the technical
documentation to national authorities in electronic format when so requested. The company authorised to compile the technical documents is
SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
Description:
Controller for lubrication systems
Type:
ST-102P-XX(-XX)
Year of construction:
See the rating plate
The following regulations and standards were applied in the applicable areas:
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 No. 3032
Electromagnetic Compatibility Regulations 2016 No. 1091:
EN 61000-6-4:2011, for emissions EN 61000-6-2:2005, for immunity
Muurame, 15 June 2021
Juha Kärkkäinen
Anssi Manninen
Design Office Manager
SKF Lubrication Management
Product Specialist
Electronic
Manufacturer: Oy SKF Ab Finland Teollisuustie 6 40951 Muurame FINLAND

3
Masthead
Manufacturer
Oy SKF Ab
Teollisuustie 6 (PO Box 80)
40951 MUURAME
E-mail: [email protected]
www.skf.com/lubrication
Authorised local distributors
- Great Britain -
SKF (U.K.) Limited,
2 Canada Close, Banbury, Oxfordshire,
OX16 2RT, GBR.
- North America -
SKF Lubrication Business Unit
Lincoln Industrial
5148 North Hanley Road, St. Louis,
MO. 63134 USA
- South America -
SKF Argentina Pte. Roca 4145,
CP 2001 Rosario, Santa Fe
Warranty
The instructions contain no statements regarding the warranty or liability for defects. That information can be found in our
General Terms of Payment and Delivery.
Training
We conduct detailed training in order to enable maximum safety and efficiency. We recommend taking advantage of this
training. For further information, contact your authorised SKF dealer or the manufacturer.

4
Table of contents
Masthead ........................................................................................................................................................................................3
Table of contents.............................................................................................................................................................................4
Safety alerts, visual presentation, and layout..................................................................................................................................5
1. Safety instructions.......................................................................................................................................................................6
General safety instructions.....................................................................................................................................................6
General electrical safety instructions .....................................................................................................................................6
General behaviour when handling the product.......................................................................................................................6
Intended use ..........................................................................................................................................................................6
Persons authorised to use the product ..................................................................................................................................7
Foreseeable misuse...............................................................................................................................................................7
Referenced documents..........................................................................................................................................................7
Prohibition of certain activities................................................................................................................................................7
Painting plastic components and seals ..................................................................................................................................7
Safety markings on the product ...........................................................................................................................................7
Notes on the type plate ........................................................................................................................................................8
Note on Pressure Equipment Directive ................................................................................................................................8
Notes concerning CE marking .............................................................................................................................................8
Notes related to the UKCA marking .....................................................................................................................................8
Note on China RoHS mark...................................................................................................................................................8
Assembly, maintenance, fault, repair ...................................................................................................................................9
First start-up, daily start-up ..................................................................................................................................................9
2. Delivery, return & storage ...........................................................................................................................................................9
Delivery/receipt ......................................................................................................................................................................9
Return consignments ...........................................................................................................................................................10
Storage ................................................................................................................................................................................10
3. Inspections, maintenance, and cleaning ...................................................................................................................................10
4. Controller ST-102P-PS / ST-102P-PS-MM ...............................................................................................................................11
Operation .............................................................................................................................................................................11
4.1.1 Indicators above the function button ..........................................................................................................................12
4.1.2 Function button functions...........................................................................................................................................13
ST-102P-PS / ST-102P-PS-MM controller components ......................................................................................................14
Changing lubrication system settings from the circuit board ................................................................................................15
4.3.1 11500608 ST-102P-PS..............................................................................................................................................15
4.3.2 11500600 ST-102P-PS-MM.......................................................................................................................................16
Changing lubrication parameter settings using rotary switches 1150608 ST-102P-PS ....................................................17
4.4.1 Lubrication interval (SW 1).........................................................................................................................................17
4.4.2 Maximum pressurization time (SW 2) ........................................................................................................................18
4.4.3 Controller setting example .........................................................................................................................................18
Changing lubrication parameter settings using the function button 1150600 ST-102P-PS-MM........................................19
4.5.1 Lubrication cycle setting.............................................................................................................................................19
4.5.2 Setting the maximum pressurisation time ..................................................................................................................20
4.5.3 Saving the set values and exiting the setting mode ...................................................................................................20
Electrical connections ..........................................................................................................................................................21
4.6.1 11500608 ST-102P-PS operating voltage connection and 40PGxx lubrication pump connection .............................21
4.6.2 11500600 ST-102P-PS-MM operating voltage connection and Minilube lubrication pump connection .....................22
4.6.3 11500600 ST-102P-PS-MM operating voltage connection and Multilube lubrication pump connection ....................23
Technical specifications .......................................................................................................................................................24
Troubleshooting table ..........................................................................................................................................................25
5. Appendices ...............................................................................................................................................................................26
China RoHS Table ...............................................................................................................................................................26

5
Safety alerts, visual presentation, and layout
While reading these instructions, you will encounter various symbols, illustrations, and text layouts intended to help you navigate
and understand the instructions. Their meaning is explained below.
Safety alerts:
Activities that present specific hazards (to life and limb or possible damage to property) are indicated with safety alerts. Always
be sure to follow the instructions given in the safety alerts.
<
WARNING
These safety alerts indicate an imminent danger. Ignoring them will result in death or serious injury.
<
WARNING
These safety alerts indicate potentially imminent danger. Ignoring them could result in death or
serious injury.
<
WARNING
These safety alerts indicate potentially imminent danger. Ignoring them could result in minor injury.
<
CAUTION
These safety alerts indicate a potentially harmful situation. Ignoring them could result in damage to
property or malfunctions.
Figures:
The illustrations used depict a specific product. For other products, they may have the function of a diagram only. This does not
alter the basic functions and operation of the product.
Text layout:
First-order list: the entries in the list begin with a black dot and indentation.
Second-order list: if the list of sub-items continues, a second level of the list shall be used.
1 Explanation of annotations: A legend explains the numbered contents of an illustration, presented as a numbered list. Items
in a legend start with a number (without a dot) and an indent.
Second-order legend: in some cases, the numbered contents of an image represent more than just one object. A second-
order legend is then used.
1.Instruction steps: these indicate a chronological sequence of instruction steps. The numbers of the steps are in bold and are
follow
The second-order instruction steps: in some cases, the step needs to be divided into a few sub-steps. A sequence of
second-order instruction steps is then used.

6
1. Safety instructions
General safety instructions
Putting the products into operation or operating them without having read the instructions is prohibited. The operator must
ensure that the instructions are read and understood by all persons who work with the product or who supervise or instruct
such persons. Retain the instructions for further use.
The product may only be used in awareness of the potential dangers, in proper technical condition, and according to the
information in this manual.
Any faults that could affect safety must be remedied according to responsibility. The supervisor must be notified immediately
in the event of malfunctions outside one's individual scope of responsibility.
Unauthorised changes may have unexpected effects on the safety and performance of the product, which is why making such
changes is prohibited. Only original SKF spare parts and SKF accessories may be used.
Any unclear points regarding proper condition or correct assembly/operation must be clarified. Operation is prohibited until
issues have been clarified.
The components used must be suitable for the intended use and the applicable operating conditions, e.g. max. operating
pressure and ambient temperature range, and must not be subjected to torsion, shear, or bending.
General electrical safety instructions
Electrical devices must be kept in proper condition. This must be ensured by periodic inspections in accordance with the
relevant applicable standards and technical rules. The type, frequency, and scope of the inspections must be determined in
accordance with the risk assessment to be carried out by the operator. Work on electrical components may only be performed
by qualified electricians. Connect the electrical power only in accordance with the valid terminal diagram and in observance of
the relevant regulations and the local electrical supply conditions.
Work on electrical components may be performed only in a voltage-free state and using tools suitable for electrical work. Do
not touch cables or electrical components with wet or moist hands.
Fuses must not be bridged. Always replace defective fuses with fuses of the same type.
The proper connection of the protective conductor must be ensured for products of protection class I. The specified enclosure
class must also be taken into account.
The operator must implement appropriate measures to protect vulnerable electrical devices from the effects of lightning during
use. The electrical device is not furnished with a grounding system for the dissipation of the electric charge and does not have
the voltage strength necessary to withstand the effects of lightning.
General behaviour when handling the product
Familiarise yourself with the functions and operation of the product. The specified assembly and operating steps and their
sequences must be observed.
Keep unauthorised persons away.
Always wear personal protective equipment.
Precautionary operational measures and instructions for the work must be observed.
In addition to these Instructions, general laws and regulations for accident prevention and environmental protection must be
observed.
Precautionary operational measures and instructions for the work must be observed. Uncertainty seriously endangers safety.
Safety-related protective and safety equipment must not be removed or modified, and its function must not be altered and its
condition and operation must be checked at regular intervals.
If protective and safety equipment must be dismantled, it must be reassembled immediately after finishing the work, and then
checked for correct function.
Remedy any faults that are within the scope of your responsibilities. Immediately inform your superior in the case of faults
beyond your competence.
Never use parts of the centralised lubrication system or of the machine as standing or climbing aids.
Intended use
Supply of lubricants.
The product is intended solely for installation in another machine.
Use is only permitted within the scope of commercial or economic activity by professional users, in compliance with the
specifications, technical data, and limits specified in this manual.

7
Persons authorised to use the product
Operator
A person who is qualified by training, knowledge, and experience to carry out the functions and activities related to normal
operation. This includes avoiding possible hazards that may arise during operation.
Mechanical specialist
Person with appropriate professional education, knowledge, and experience to detect and avoid the hazards that may arise
during transport, installation, start-up, operation, maintenance, repair and disassembly.
Electrician
Person with appropriate professional education, knowledge, and experience to detect and avoid the hazards that may arise from
electricity.
Foreseeable misuse
Any use of the product other than as specified in this manual is strictly prohibited. Particularly prohibited are:
Use of non-specified consumables, contaminated lubricants, or lubricants with air inclusions
Use of C3 versions in areas with aggressive, corrosive substances (e.g., high salt load)
Use of plastic parts in areas with high exposure to ozone, UV light, or ionizing radiation
Use to supply, convey, or store hazardous substances and mixtures as defined in the CLP Regulation (EC 1272/2008) or
GHS with acute oral, dermal, or inhalation toxicity or substances and mixtures that are marked with hazard pictograms
GHS01-GHS06 and GHS08
Use to supply, convey, or store Group 1 fluids classified as hazards as defined in the Pressure Equipment Directive
(2014/68/EU) Article 13 (1) a)
Use to supply, convey, or store gases, liquefied gases, dissolved gases, vapours, or fluids whose vapor pressure exceeds
normal atmospheric pressure (1013 mbar) by more than 0.5 bar at their maximum permissible operating temperature
use in an explosion protection zone
Use without proper protection against excessively high pressures, in the case of pressurized products
Use outside of the technical data and limits specified in this manual.
Referenced documents
In addition to this manual, the following documents must be observed by the target group:
Company instructions and approval rules
If applicable:
Safety data sheet of the lubricant used
project planning documents

Instructions for other components for setting up the centralised lubrication system.
Prohibition of certain activities
Replacement of or modifications to the pistons of the pump elements
Repairs or modifications to the drive
Painting plastic components and seals
The painting of the plastic components and seals of the products described is prohibited. Completely cover or remove plastic
components before painting the main machine.
Safety markings on the product
NOTE
Further to the findings of the workplace risk evaluation the operating company has to attach additional markings (e. g.
warnings, signs giving orders, prohibition signs or labelling as specified by CLP / GHS), where appropriate.

8
Notes on the type plate
The type plate provides important data such as the type designation, order number, and sometimes regulatory characteristics.
To avoid loss of this data in case the type plate becomes illegible, it should be entered in the manual.
Figure 1.
type plate
Note on Pressure Equipment Directive
Due to its performance characteristics, the product does not reach the limit values defined in Article 4, Paragraph 1,
Subparagraph (a) (ii) and is excluded from the scope of Pressure Equipment Directive 2014/68/EU in accordance with Article 1,
Paragraph 2 Subparagraph (f).
Notes concerning CE marking
CE marking is affected following the
requirements of the applied directives
requiring a CE marking:
2011/65/EU Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment
(RoHS II).
Notes related to the UKCA marking
The UKCA conformity marking con-

the applicable legal provisions of
Great Britain.
Note on China RoHS mark
The China RoHS marking confirms that there
is no danger to persons or the environment
from the regulated substances contained
within the intended period of use (number in
the circle) of the product.

Assembly, maintenance, fault, repair
Prior to the start of this work, all relevant persons must be notified of it. At a minimum, the following safety measures must
be taken before any work is done:
Unauthorised persons must be kept away
Mark and secure the work area
Cover adjacent live parts
Dry any wet, slippery surfaces or cover them appropriately
Cover hot or cold surfaces appropriately
Where applicable:
Depressurise
Isolate, lock, and tag out
Check to ensure live voltage is no longer present
Ground and short-circuit
The product should be protected as much as possible from humidity, dust, and vibration, and should be installed so that
it is easily accessible. Ensure an adequate distance from sources of heat and cold surfaces. Any visual monitoring
devices present, such as pressure gauges, min./max. markings, or oil level gauges must be clearly visible. Observe the
mounting position requirements.
Drill required holes only on non-critical, non-load-bearing parts of the operator's infrastructure. Use existing holes where
possible. Avoid chafe points. Immobilise any moving or detached parts during the work. Adhere to the specified torques.
If guards or safety devices need to be removed, they must be reinstalled immediately following conclusion of work and
then checked for proper function.
Check new parts for compliance with the intended use before using them.
Avoid mixing up or incorrectly assembling disassembled parts. Label parts. Clean any dirty parts.
First start-up, daily start-up
Ensure that:
All safety devices are fully present and functional
All connections are properly connected
All parts have been correctly installed
All warning labels on the product are fully present, visible, and undamaged

2. Delivery, return & storage
Delivery/receipt
After receipt of the shipment, check the shipment for transport damage and completeness by comparing it to the shipping
documents. Immediately report any damage suffered in transport to the forwarding agent. Keep the packaging material
until any discrepancies are resolved.
<
WARNING
Always comply with the lifting and transport markings on the packaging to eliminate the risk of
injury and damage.

10
Return consignments
Before returning the product, all dirty parts must be cleaned. However, if this is not feasible or practical, for example,
because it would prevent the detection of the defect in connection with a complaint, the transport company must be
notified of the chemical used.
On return consignments, at least the following information must be marked on the packaging:
Figure 2.
Marking of return consignments
Storage
SKF products are subject to the following storage conditions:
vibration-free environment with a low level of dust and ambient temperate of a room
temperature.
e.g., UV radiation, ozone)
ging before the first use.

condensation.
-term storage or in corrosive storage conditions, consider the use of anti-corrosion materials (VCP).
<
CAUTION
Inspect the products before use for any damage that may have occurred during storage. This
applies especially to plastic components (as they may become brittle).
3. Inspections, maintenance, and cleaning
manual. Note that
maintenance intervals may be shorter in challenging applications.
-authorised warranty and maintenance centre.
<
WARNING
Risk of electric shock
The product can be cleaned once power supply has been disconnected. When you clean
electric devices, only use non-flammable detergents designed for electric components and take
the device IP class into consideration.
Product return
Order no. XXX