SKF LINCOLN ZPU 01 Version E User manual

951-171-016-EN
Version 03
2018/11/30
EN
Installation instructions
following machinery directive 2006/42/EC
Lubrication pump
ZPU 01/ ZPU 02
Version E Version V Version F

- 2 -
951-171-016
Version 03
EN
Jürgen Kreutzkämper
Manager R&D Germany
SKF Lubrication Business Unit
EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B
The manufacturer, SKF Lubrication Systems Germany GmbH, Walldorf Facilities, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf, hereby declares that the partly
completed machinery
Designation: Electrically driven lubrication pump to supply lubricants
Type: ZPU 01 / ZPU 02
Part number: 661-XXXXX-X
Year of construction: See type identification plate
complies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the
market.
1.1.2, 1.1.3, 1.3.2, 1.3.4, 1.5.1,·1.5.6, 1.5.8, 1.5.9, 1.6.1, 1.7.1, 1.7.3, 1.7.4
The special technical documents were prepared following Annex VII part B of this directive. Upon justifiable request, these special technical documents can be
forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufacturer
is the head of standardization. See manufacturer's address.
Furthermore, the following directives and harmonized standards were applied in the respective applicable areas:
2011/65/EU RoHS II
2014/30/EU Electromagnetic compatibility | Industry
2006/28/EC Electromagnetic compatibility | Automotive
Standard Edition Standard Edition Standard Edition Standard Edition
DIN EN ISO 12100 2011 DIN EN 60947-5-1 2010 DIN EN 61000-6-2 2006 DIN EN 61000-6-4 2011
DIN EN ISO 809 2012 DIN EN 61131-2 2008 Amendment 2011 DIN EN 60947-5-1 2010
DIN EN 60204-1 2007 Amendment 2009 DIN EN 61000-6-3 2011
Amendment 2010 DIN EN 60034-1 2011 Amendment 2012
DIN EN ISO 50581 2013 DIN EN 61000-6-1 2007
The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with
the previsions of machinery directive 2006/42/EC and any other applicable directives.
Walldorf, 02/02/2016
EC Declaration of incorporation
Stefan Schürmann
Manager R&D Hockenheim/Walldorf
SKF Lubrication Business Unit

- 3 - 951-171-016
Version 03
EN
Legal disclosure
Training courses
In order to provide a maximum of safety and
economic viability, SKF carries out detailed
training courses. It is recommended that the
training courses are attended. For more in-
formation please contact the respective SKF
Service address.
Copyright
© Copyright SKF.
All rights reserved.
Warranty
The instructions do not contain any informa-
tion on the warranty. This can be found in
our general terms and conditions.
Disclaimer
The manufacturer shall not be held respon-
sible for damages caused by:
○non appropriate use,
faulty assembly, operation, setting, main-
tenance, repair or accidents
○improper or late response to
malfunctions
○unauthorized modifications of the
product
○intent or negligence
○the use of non-original
SKF spare parts
Liability for loss or damage resulting from
the use of our products is limited to the
maximum purchase price. Liability for con-
sequential damages of whatever kind is
excluded.
Legal disclosure
Manufacturer
SKF Lubrication Systems Germany GmbH
Manufacturer's facilities
Headquarters
Walldorf Facilities
Heinrich-Hertz-Str. 2-8
69190 Walldorf
Deutschland
Phone: +49 (0) 6227 33-0
Fax: +49 (0) 6227 33-259
Berlin Facilities
Motzener Straße 35/37
12277 Berlin
Germany
Phone +49 (0)30 72002-0
Fax +49 (0)30 72002-111
www.skf.com/lubrication
Hockenheim Facilities
2. Industriestraße 4
68766 Hockenheim
Germany
Phone +49 (0)62 05 27-0
Fax +49 (0)62 05 27-101
E-mail: Lubrication-germany@skf.com
www.skf.com/lubrication

- 4 -
951-171-016
Version 03
EN Table of contents
Table of contents
Legal disclosure...........................................................................................3
Explanation of symbols and signs ...............................................................6
1. Safety instructions.........................................................................8
1.1 General safety instructions....................................................................8
1.2 General behaviour when handling the product...................................8
1.3 Intended use............................................................................................ 9
1.4 Foreseeable misuse................................................................................9
1.5 Painting of plastic parts..........................................................................9
1.6 Modifications of the product................................................................10
1.7 Prohibition of certain activities............................................................10
1.8 Inspections prior to delivery ................................................................10
1.9 Other applicable documents................................................................10
1.10 Markings on the product......................................................................11
1.11 Notes related to the type identification plate.....................................11
1.12 Notes related to the CE marking .........................................................11
1.13 Persons authorized to operate the pump ..........................................12
1.13.1 Operator.................................................................................................12
1.13.2 Specialist in mechanics ........................................................................12
1.13.3 Specialist in electrics ............................................................................12
1.14 Briefing of external technicians...........................................................12
1.15 Provision of personal protective equipment......................................12
1.16 Operation...............................................................................................13
1.17 Emergency stopping of the pump station..........................................13
1.18 Transport, installation, maintenance, malfunctions, repair,
shutdown, disposal...............................................................................13
1.19 Initial commissioning / daily start-up.................................................14
1.20 Cleaning .................................................................................................15
1.21 Residual risks ........................................................................................16
2. Lubricants................................................................................... 17
2.1 General information .............................................................................17
2.2 Selection of lubricants..........................................................................17
2.3 Material compatibility...........................................................................18
2.4 Ageing of lubricants..............................................................................18
3. Overview, functional description ................................................ 19
4. Technical data ............................................................................. 23
4.1 General technical data..........................................................................23
4.2 Motors 380 - 480 V AC ........................................................................24
4.3 Motors 380 - 480 V AC with gear ......................................................25
4.4 Motors 500 V AC....................................................................................27
4.5 Motors 500 V AC with gear ..................................................................28
4.6 Ultrasonic Sensor 664-853xx-x ........................................................30
4.7 Tightening torques ...............................................................................31
4.8 Type identification code........................................................................32
5. Delivery, returns, and storage .................................................... 33
5.1 Delivery..................................................................................................33
5.2 Returns .................................................................................................33
5.3 Storage...................................................................................................33
6. Assembly..................................................................................... 34
6.1 General information .............................................................................34
6.2 Place of installation...............................................................................34
6.3 Mechanical connection.........................................................................35
6.3.1 Minimum assembly dimensions .........................................................35
6.3.2 Installation bores ..................................................................................36

- 5 - 951-171-016
Version 03
EN
Table of contents
6.4 Electrical connection ............................................................................37
6.5 Connection of the lubrication line .......................................................38
6.5.1 Filling via the reservoir lid ....................................................................39
7. Initial start-up ............................................................................ 40
7.1 Inspections prior to initial start-up.....................................................40
7.2 Inspections during initial start-up ......................................................40
8. Operation.................................................................................... 41
8.1 Refill lubricant .......................................................................................41
9. Cleaning...................................................................................... 42
9.1 Cleaning agents.....................................................................................42
9.2 Exterior cleaning...................................................................................42
9.3 Interior cleaning....................................................................................42
10. Maintenance ............................................................................... 43
10.1 Maintenance of gear unit.....................................................................44
10.1.1 Required oil quality ...............................................................................44
10.2 Motor maintenance ..............................................................................44
10.2.1 Inspection of the bearings ...................................................................44
10.2.2 Required grease quality .......................................................................44
10.2.3 Replacement of the bearing grease....................................................44
11. Troubleshooting.......................................................................... 45
12. Repairs........................................................................................ 46
12.1 Replace the pump element..................................................................46
12.1.1 Pump version E .....................................................................................47
12.1.2 Pump versions F and V.........................................................................48
13. Shutdown and disposal............................................................... 49
13.1 Temporary shutdown ...........................................................................49
13.2 Final shutdown and disassembly ........................................................49
13.3 Disposal..................................................................................................49
14. Spare parts................................................................................. 50
14.1 Motors 380 - 480 V AC ........................................................................50
14.2 Motors 380 - 480 V AC with gear .......................................................50
14.3 Motors 500 V AC....................................................................................51
14.4 Motors 500 V AC with gear ..................................................................51
14.5 Check valve assy. for pump versions F and V .....................................51
14.6 Pump element for pump version E.....................................................52
14.7 Pressure control valve for pump version E ........................................52
14.8 Gear........................................................................................................52
14.9 Bridge assy. for version F with one pump element...........................53
14.10 Closure screw for pump version E ......................................................53
14.11 Ultrasonic sensor..................................................................................53
14.12 Bridge assy. for version F with two pump elements .........................54
14.13 Bridge assy. for version V with one pump element...........................54
14.14 Bridge assy. for version V with two pump elements .........................55
14.15 Sealing ring............................................................................................55
14.16 Parts for strainer for version F ............................................................56
14.17 Pressure gauge for pump versions V and F .......................................56
14.18 Sealing ring............................................................................................56

- 6 -
951-171-016
Version 03
EN Explanation of symbols, signs and abbreviations
Explanation of symbols and signs
General warning Dangerous electrical voltage Risk of falling Hot surfaces
Unintentional intake Crushing hazard Pressure injection Suspended load
Electrostatically sensitive
components
Wear personal protective
equipment (goggles)
Wear personal protective
equipment (face shield)
Wear personal protective
equipment (gloves)
Wear personal protective
equipment (protective clothes)
Wear personal protective
equipment (safety shoes) Release the product. General notes Keep unauthorized persons
away.
Disposal, recycling
Disposal of waste electrical and
electronic equipment
Warning level Consequence Probability Symbol Meaning
DANGER Death, serious
injury imminent lChronological guidelines
WARNING Serious injury possible ¡Lists
CAUTION Minor
injury possible üIndicates the prerequisites that have to be fulfilled for the activities
described in the following
ATTENTION Property damage possible

- 7 - 951-171-016
Version 03
EN
Explanation of symbols, signs and abbreviations
Abbreviations and conversion factors
re. regarding °C degrees Celsius °F degrees Fahrenheit
approx. approximately K Kelvin Oz. Ounce
i.e. that is N Newton fl. oz. fluid ounce
etc. et cetera h hour in. inch
poss. possibly s second psi pounds per square inch
if appl. if applicable d day sq.in. square inch
a.a.r. as a rule Nm Newtonmeter cu. in. cubic inch
incl. including ml millilitre mph miles per hour
min. minimum ml/d millilitre per day rpm revolutions per minute
max. maximum cc cubic centimetre gal. gallon
min minute mm millimetre lb. pound
etc. et cetera l litre hp horse power
e.g. for example dB (A) sound pressure level kp kilopound
kW kilowatt > greater than fpsec feet per second
U Voltage < less than Conversion factors
R resistance ± plus/minus length 1 mm = 0.03937 in.
I current Ø diametre Area 1 cm² = 0.155 sq.in
V volt kg kilogram Volume 1 ml = 0.0352 fl.oz.
Wwatt rh relative humidity 1 l = 2.11416 pints (US)
AC alternating current ≈approximately Mass 1 kg = 2.205 lbs
DC direct current = equal to 1 g = 0.03527 oz.
A ampere % per cent Density 1 kg/cc = 8.3454 lb./gal(US)
Ah Ampere hour ‰ per mille 1 kg/cc = 0.03613 lb./cu.in.
Hz Frequency [Hertz] ≥greater than Force 1 N = 0.10197 kp
nc normally closed contact ≤less than Pressure 1 bar = 14.5 psi
no normally open contact mm2square millimetre Temperature °C = (°F-32) x 5/9
rpm-1 revolutions per minute output 1 kW = 1.34109 hp
acceleration 1 m/s² = 3.28084 ft./s²
speed 1 m/s = 3.28084 fpsec.
1 m/s = 2.23694 mph

- 8 -
951-171-016
Version 03
EN 1. Safety instructions
1. Safety instructions
1.1 General safety instructions
○The owner must ensure that safety infor-
mation has been read by any persons en-
trusted with works on the product or by
those persons who supervise or instruct
the before-mentioned group of persons.
In addition, the owner must also ensure
that the relevant personnel are fully fa-
miliar with and have understood the con-
tents of the Instructions. It is prohibited to
commission or operate the product prior
to reading the Instructions.
○These Instructions must be kept for fur-
ther use.
○The described products were manufac-
tured according to the state of the art.
Risks may, however, arise from a usage
not according to the intended purpose
and may result in harm to persons or
damage to material assets.
○Any malfunctions which may affect safety
must be remedied immediately. In addi-
tion to these Instructions, general statu-
tory regulations for accident prevention
and environmental protection must be
observed.
1.2 General behaviour when handling the
product
○The product may only be used in aware-
ness of the potential dangers, in proper
technical condition, and according to the
information in these instructions.
○Familiarize yourself with the functions
and operation of the product. The speci-
fied assembly and operating steps and
their sequences must be observed.
○Any unclear points regarding proper
condition or correct assembly/ operation
must be clarified. Operation is prohibited
until issues have been clarified.
○Keep unauthorized persons away.
○Wear personal protective equipment
always.
○Precautionary operational measures and
instructions for the respective work must
be observed.
○Responsibilities for different activities
must be clearly defined and observed.
Uncertainty seriously endangers safety.
○Safety-related protective and emergency
devices must not be removed, modified
or affected otherwise in their function
and are to be checked at regular intervals
for completeness and function.
○If protective and safety equipment has to
be dismantled, it must be reassembled
immediately after finishing the work, and
then be checked for correct function.
○Remedy occurring faults in the frame of
responsibilities. Immediately inform your
superior in the case of faults beyond your
competence.
○Never use parts of the centralized lu-
brication system or of the machine as
standing or climbing aids.

1
- 9 - 951-171-016
Version 03
EN
1. Safety instructions
1.3 Intended use
Supply of lubricants within a centralized lu-
brication system following the specifications,
technical data and limits stated in these
Instructions:
Usage is allowed exclusively for professional
users in the frame of commercial and eco-
nomic activities.
1.4 Foreseeable misuse
Any usage differing from the one stated in
these Instructions is strictly prohibited, par-
ticularly a usage:
○outside the indicated temperature range
○of non-specified means of operation
○without adequate pressure relief valve
○in continuous operation
○in areas with aggressive or corrosive ma-
terials (e.g. high ozone pollution)
○in areas with harmful radiation (e. g. ion-
ising radiation)
○in an explosion protection zone
○to supply, transport, or store hazardous
substances and mixtures in accordance
with annex I part 2-5 of the CLP regula-
tion (EC 1272/2008) and marked with
GHS 01 to GHS 06 and GHS 08 hazard
pictograms.
○Use to feed, forward, or store gases,
liquefied gases, dissolved gases, va-
pours, or fluids whose vapour pressure
exceeds normal atmospheric pressure
(1013 mbar) by more than 0.5 bar at
the maximum permissible operating
temperature.
1.5 Painting of plastic parts
Painting of any plastic parts or seals of the
described products is expressly prohibited.
Remove or completely tape parts concerned
before painting the superior machine.

- 10 -
951-171-016
Version 03
EN 1. Safety instructions
1.6
Unauthorized conversions or modifica-
tions may result in unforeseeable impacts
on safety. Therefore, any unauthorized
conversions or modifications are expressly
prohibited.
1.7 Prohibition of certain activities
Due to potential sources of faults that may
not be visible or due to legal regulations
the following activities may be carried out
by manufacturer specialists or authorized
persons only:
○Repairs, changes to the drive
○Replacement of or changes to the pistons
of the pump elements
1.8 Inspections prior to delivery
The following inspections were carried out
prior to delivery:
○Safety and functional tests
○In case of electrically driven products:
electrical inspections following DIN EN
60204-1:2007 / VDE 0113-1:2007.
1.9 Other applicable documents
In addition to these instructions, the fol-
lowing documents must be observed by the
respective target group:
○Operational instructions and approval
rules
○Safety data sheet of the lubricant used
Where appropriate:
○Project planning documents
○Instructions of the suppliers of purchased
parts
○Any documents of other components
required to set up the centralized lubrica-
tion system
○Other relevant documents for the inte-
gration of the product into the machine
or system

1
- 11 - 951-171-016
Version 03
EN
1. Safety instructions
1.10 Markings on the product
Unintended intake
(with the reservoir being open)
Directional arrow of motor
1.11 -
tion plate
The type identification plate states important
characteristics such as type designation, or-
der number, etc.
To ensure that the loss of data due to an il-
legible type identification plate is avoided,
the characteristics should be entered in the
Instructions.
Model ________________________________
P. No. ________________________________
S. No. ________________________________
1.12 Notes related to the CE marking
CE marking is effected following the require-
ments of the applied directives:
○2014/30/EU
Electromagnetic compatibility
○2011/65/EU
(RoHS II) Directive on the restriction of
the use of certain hazardous substances
in electrical and electronic equipment
Reference on Low Voltage Directive
2014/35/EU
The protective regulations of Low Voltage
Directive 2014/35/EU are fulfilled accord-
ing to annex I (1.5.1) of Machinery Directive
2006/42/EC.
Reference on Pressure Equipment Directive
2014/68/EU
Because of its performance data the product
does not achieve the limit values defined in
Article 4 (1) (a) (i) and is therefore excluded
from the scope of application of Pressure
Equipment Directive 2014/68/EU following
Article 4 (3).

- 12 -
951-171-016
Version 03
EN 1. Safety instructions
1.13 Persons authorized to operate the
pump
1.13.1 Operator
A person who is qualified by training, know-
ledge and experience to carry out the func-
tions and activities related to normal opera-
tion. This includes avoiding possible hazards
that may arise during operation.
1.13.2 Specialist in mechanics
Person with appropriate professional educa-
tion, knowledge and experience to detect
and avoid the hazards that may arise during
transport, installation, start-up, operation,
maintenance, repair and disassembly.
1.13.3 Specialist in electrics
Person with appropriate professional educa-
tion, knowledge and experience to detect
and avoid the hazards that may arise from
electricity.
1.14
Prior to commencing the activities, external
technicians must be informed by the opera-
tor of the company safety provisions, the
applicable accident prevention regulations
to be maintained, and the functions of the
superordinate machine and its protective
devices.
1.15 Provision of personal protective
equipment
The operator must provide suitable personal
protective equipment for the respective
location of operation and the purpose of
operation.

1
- 13 - 951-171-016
Version 03
EN
1. Safety instructions
1.16 Operation
The following must be observed during
commissioning and operation.
○Any information within this manual and
the information within the referenced
documents.
○All laws and regulations to be complied
with by the user.
1.17 Emergency stopping of the pump
station
In case of an emergency stop the pump sta-
tion by:
○Switching off the superior machine or
system in which the pump station has
been integrated.
○Actuating the emergency stop switch of
the superior machine.
1.18 Transport, installation, maintenance,
malfunctions, repair, shutdown,
disposal.
○All relevant persons must be informed
of the activity prior to starting any work.
Observe the precautionary operational
measures and work instructions.
○Carry out transport using suitable trans-
port and hoisting equipment on suitable
ways only.
○Maintenance and repair work can be
subject to restrictions in low or high tem-
peratures (e.g. changed flow properties of
the lubricant). Therefore, where possible,
try to carry out maintenance and repair
work at room temperature.
○Prior to performing work, the product
and the machine, into which the product
will be integrated, must be depressur-
ized and secured against unauthorized
activation.
○Ensure through suitable measures that
movable or detached parts are immobi-
lized during the work and that no limbs
can be caught in between by inadvertent
movements.
○Assemble the product only outside of the
operating range of moving parts, at an
adequate distance from sources of heat
or cold. Other units of the machine or ve-
hicle must not be damaged or impaired in
their function by the installation.
○Dry or cover wet, slippery surfaces
accordingly.
○Cover hot or cold surfaces accordingly.
○Work on electrical components must be
carried out by electrical specialists only.
Observe any waiting periods for dis-
charging, if necessary. Carry out works
on electrical components only while the
system is depressurized and use voltage
isolated tools suitable for electrical works
only.
○Carry out electrical connections only ac-
cording to the information in the valid
wiring diagram and taking the relevant

- 14 -
951-171-016
Version 03
EN 1. Safety instructions
regulations and the local connection con-
ditions into account.
○Do not touch cables or electrical compo-
nents with wet or damp hands.
○Fuses must not be bypassed. Replace
defective fuses always by fuses of the
same type.
○Undertake drilling at non-critical, non-
load bearing parts only. Use any available
boreholes. Do not damage lines and ca-
bles when drilling.
○Observe possible abrasion points. Protect
the parts accordingly.
○All components used must be designed
for:
- the maximum operating pressure
- the maximum/ minimum ambient
temperature
○No parts of the centralized lubrication
system may be subjected to torsion,
shear, or bending.
○Check all parts prior to their usage for
contamination and clean, if necessary.
○Lubricant lines should be primed with
lubricant prior to installation. This makes
the subsequent ventilation of the system
easier.
○Observe the specified tightening torques.
When tightening, use a calibrated torque
wrench.
○When working with heavy parts use suit-
able lifting tools.
○Avoid mixing up or wrong assembly
of dismantled parts. Mark these parts
accordingly.
1.19 Initial commissioning / daily start-up
Ensure that:
○All safety devices are completely available
and functional
○All connections are correctly connected
○All parts are correctly installed
○All warning labels on the product are
present completely, highly visible and
undamaged
○Illegible or missing warning labels are to
be replaced without delay

1
- 15 - 951-171-016
Version 03
EN
1. Safety instructions
1.20 Cleaning
○Risk of fire and explosion when using
inflammable cleaning agents. Only use
non-flammable cleaning agents suitable
for the purpose.
○Do not use aggressive cleaning agents.
○Do not use steam jet or high pressure
cleaners. Electrical components may be
damaged.
Observe the IP protection class.
○Cleaning work may not be carried out on
energized components.
○Mark damp areas accordingly.

- 16 -
951-171-016
Version 03
EN 1. Safety instructions
1.21 Residual risks
Residual risk Possible in life
cycle Prevention/ remedy
Personal injury / material damage due to
falling of raised parts A, B, C, G, H, K Keep unauthorized persons away. No people may remain under suspended loads. Lift parts
with suitable and tested lifting devices.
Personal injury / material damage due to
tilting or falling of the product because of
non-observance of the stated tightening
torques
B, C, G
Observe the specified tightening torques. Fix the product only to components with sufficient
load capacity. If no tightening torques are stated, apply tightening torques according to the
screw size characteristics for 8.8 screws.
Personal injury / material damage due to
electric shock because of damage to the
connection cable
B, C, D, E, F, G, H
Check the connection cable with regard to damages before the first usage and then at
regular intervals. Do not mount cable to moving parts or friction points. If this cannot be
avoided, use spring coils respectively protective conduits.
Personal injury / damage to material due
to spilled or leaked lubricant B, C, D, F, G, H, K
Be careful when filling the reservoir and when connecting or disconnecting lubricant feed
lines. Always use suitable hydraulic screw connections and lubrication lines for the stated
pressures. Do not mount lubrication lines to moving parts or friction points. If this cannot be
avoided, use flexible hose lines or spring coils respectively protective conduits.
Life cycle: A = transport, B = installation, C = initial start-up, D = operation, E = cleaning, F = maintenance, G = fault, repair,
H = shutdown, K = disposal

2
- 17 - 951-171-016
Version 03
EN
2.Lubricants
2. Lubricants
2.1 General information
Lubricants are used specifically for certain
application purposes. In order to fulfil their
tasks, lubricants must fulfil various require-
ments to varying extents. The most impor-
tant requirements for lubricants are:
○reduction of abrasion and wear
○corrosion protection
○noise minimisation
○protection against contamination or
penetration of foreign objects
○cooling (primarily with oils)
○longevity (physical/ chemical stability)
○compatibility with as large a number of
materials as possible
○economic and ecological aspects
2.2 Selection of lubricants
SKF considers lubricants to be an element
of system design. A suitable lubricant is se-
lected already when designing the machine
and forms the basis for the planning of a
centralized lubrication system.
The selection is made by the manufacturer/
operator of the machine, preferably together
with the lubricant supplier based on the re-
quirement profile defined.
Should you have little or no experience with
the selection of lubricants for centralized lu-
brication systems, please contact SKF.
If required we will be glad to support cus-
tomers to select suitable components for
feeding the selected lubricant and to plan
and design their centralized lubrication
system.
You will avoid possible costly downtimes
through damage to your machine/ system
or damage to the centralized lubrication
system.
Only lubricants specified for the
product may be used. Unsuitable
lubricants may lead to a failure of
the product.
Do not mix lubricants. This may
have unforeseeable effects on
the usability and therefore on the
function of the centralized lubri-
cation system.
Due to the multitude of possible
additives, it is possible that indi-
vidual lubricants, which according
to the manufacturer's data sheets
fulfil the necessary specification,
are not in fact suitable for use in
centralized lubrication systems
(e.g. incompatibility between
synthetic lubricants and materi-
als). In order to avoid this, always
use lubricants tested by SKF.

- 18 -
951-171-016
Version 03
EN 2. Lubricants
2.3 Material compatibility
Lubricants must generally be compatible
with the following materials:
○steel, grey iron, brass, copper, aluminium
○NBR, FPM, ABS, PA, PU
2.4 Ageing of lubricants
After a prolonged downtime of the machine,
the lubricant must be inspected prior to
re-commissioning as to whether it is still
suitable for use due to chemical or physical
ageing. We recommend that you undertake
this inspection already after a machine
downtime of 1 week.
If doubts arise as to the suitability of the lu-
bricant, please replace it prior to re-commis-
sioning and, if necessary, undertake initial
lubrication manually.
It is possible for lubricants to be tested in the
company's laboratory for their suitability for
being pumped in centralized lubrication sys-
tems (e.g. "bleeding").
Please contact SKF if you have further ques-
tions regarding lubricants.
You may request an overview of the lubri-
cants tested by SKF.

3
- 19 - 951-171-016
Version 03
EN
3. Overview, functional description
3. Overview, functional description
Overview Fig. 1
Pump types ZPU 01/ ZPU 02
basically consist of the following main
components
1 Reservoir with stirring paddle
The reservoir contains the lubricant and,
if needed, a sensor for low-level indication
purposes.
While the pump operates, the stirring paddle
rotates to homogenize and vent the lubricant.
The stirring paddle's lower part pushes the
lubricant towards the pump elements thus im-
proving transportability.
2. Pump element
Supplies lubricant into the lubricant feed line.
3. Pump housing
4. Gear
The gear reduces the motor speed to the speed
required for the pump's eccentric shaft.
5. Motor
The motor drives the pump and is connected to
the gear.
3
1
2
45

- 20 -
951-171-016
Version 03
EN 3. Overview, functional description
Overview version E Fig. 2
Versions
Version E:
Consists of 1 or 2 pump elements that are fitted
directly into the pump housing.
ZPU 01/ ZPU 02 pump versions E are used
mainly for progressive systems with one or two
lubrication circuits.
This manual suits for next models
5
Table of contents
Other SKF Lubrication System manuals

SKF
SKF Lincoln COBRA 1X-R2 User manual

SKF
SKF TLMP 1008 Series User manual

SKF
SKF LUBRILEAN Vario User manual

SKF
SKF CLU4eco PDYE Series Quick start guide

SKF
SKF SYSTEM 24 LAGD 60 User manual

SKF
SKF VSG Series User manual

SKF
SKF KGF Series Configuration guide

SKF
SKF SKF SYSTEM 24 User manual

SKF
SKF 728619 E User manual

SKF
SKF OLA Series User manual