SKF LINCOLN 1440CLR User manual

Date of issue May 2015
Form number 404179C
Section D7
Page 64C
PowerLuber grease gun
Model 1440CLR, series “D”

Contents
Intended use ...................... 2
Safety instruction .................. 3
General power tool safety warnings .... 3
Safety of others ................... 5
Specific safety ..................... 5
Residual risks ..................... 5
Labels on tools .................... 6
Maintenance ...................... 6
Protecting the environment ........... 7
Safety instructions for battery
and charger ....................... 7
Electrical safety ................... 9
Tool use and care .................. 10
General description ................ 11
Inspection ........................ 11
Operation ......................... 12
Charger operation ................. 15
Important charging notes ........... 16
Exploded views .................... 17
Service parts list. . . . . . . . . . . . . . . . . . . 18
Troubleshooting ................... 22
Warranty ......................... 23
Intended use
The PowerLuber was exclusively designed to
pump and dispense lubricant using 14.4 V bat-
tery power. Do not exceed the maximum speci-
fication ratings.
2

Safety instruction
General power tool safety warnings
Save all warnings and instructions for
future reference. The term “power tool” in
the warnings refers to your mains-operated
(corded) power tool or battery-operated (cord-
less) power tool.
1 Work area safety
1.1 Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
1.2 Do not operate power tools in explo-
sive atmospheres, such as in the
presence of f lammable liquids, gas-
es or dust. Power tools create sparks
which may ignite the dust or fumes.
1.3 Keep children and bystanders away
while operating a power tool.
Distractions can cause you to lose
control.
2 Elec trical safety
2.1 Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) power
tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
2.2 Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is earthed or
grounded.
2.3 Do not expose power tools to rain
or wet conditions. Water entering a
power tool will increase the risk of
electric shock.
2.4 Do not abuse the cord. Never use the
cord for carrying, pulling or unplug-
ging the power tool. Keep cord away
from heat, oil, sharp edges or mov-
ing parts. Damaged or entangled cords
increase the risk of elec tric shock.
2.5 When operating a power tool out-
doors, use an ex tension cord suit-
able for outdoor use. Use of a cord
suitable for outdoor use reduces the
risk of electric shock.
2.6 If operating a power tool in a damp
location is unavoidable, use a Resid-
ual Current Device (RCD) protected
supply. Use of an RCD reduces the risk
of electric shock.
3 Personal safety
3.1 Stay alert, watch what you are doing
and use common sense when operat-
ing a power tool. Do not use a power
tool while you are tired or under the
influence of drugs, alcohol or medi-
cation. A moment of inattention while
operating power tools may result in seri-
ous personal injury.
3.2 Use personal protective equipment.
Always wear eye protec tion. Protec-
tive equipment such as dust mask,
non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.
3.3 Prevent unintentional starting. En-
sure the switch is in the off-position
before connecting to power source
and/or battery pack, picking up or
carr ying the tool. Carrying power
tools with your finger on the switch or
energising power tools that have the
switch on invites accidents.
3.4 Remove any adjusting key or wrench
before turning the power tool on.
A w rench or a key lef t attached to a ro-
tating part of the power tool may result
in personal injury.
3.5 Do not overreach. Keep proper foot-
ing and balance at all times.
This enables better control of the power
tool in unexpected situations.
Read all safety warnings and
instructions. Failure to follow
the warnings and instructions
may result in electric shock, fire
and/or serious injury.
WARNING
3

3.6 Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from mov-
ing parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
3.7 If devices are provided for the
connection of dust extraction and
collection facilities, ensure these
are connected and properly used.
Use of dust collection can reduce dust-
related hazards.
4 Power tool use and care
4.1 Do not force the power tool.
Use the correct power tool for your
application. The correct power tool will
do the job better and safer at the rate
for which it was designed.
4.2 Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be con-
trolled with the switch is dangerous and
must be repaired.
4.3 Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools.
Such preventive safety measures
reduce the risk of starting the power
tool accidentally.
4.4 Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to operate
the power tool. Power tool is danger-
ous in the hands of untrained users.
4.5 Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool’s operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by
pooly maintained power tools.
4.6 Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to
bind and are easier to control.
4.7 Use the power tool, accessories and
tool bits etc. in accordance with
these instructions, taking into
account the working conditions and
the work to be per formed. Use of the
power tool for operations different from
those intended could result in a hazardous
situation.
5 Bat ter y tool use and care
5.1 Recharge only with the battery
charger specified by the manufac-
turer. A charger that is suitable for one
type of battery pack may create a risk of
fire when used with another batter y pack.
5.2 Use power tools only with specif ic-
ally designated batter y packs.
Use of any other battery packs may
create risk of injury and fire.
5.3 When battery pack is not in use,
keep it away from other metal
objects, like paper clips, coins, keys,
nails, screws or other small metal
objects, that can make a connection
from one terminal to another.
Shorting the battery terminals together
may cause bur ns or a fire.
5.4 Under abusive conditions, liquid may
be ejected from the battery; avoid
contact. Liquid ejected from battery
may cause irritation or burns. If
contact accidentally
occurs, flush with water. If liquid
contact s eyes, seek medical help.
Liquid ejected from the battery may
cause irritation or bur ns.
6 Service
6.1 Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power tool is
maintained.
4

Safety of others*
This appliance is not intended for use by per-
sons (including children) with reduced physi-
cal, sensory or mental capabilities, or lack of
experience and knowledge, unless they have
been given super vision or instruction concern-
ing use of the appliance by a person responsi-
ble for their safety.
Children should be supervised to ensure that
they do not play with the appliance.
Specific safety
Always wear eye protection. The PowerLuber
can generate up to 7,000 psi (482 bar) at stall.
Use only Lincoln 1218, 1224, 1230 or 1236
outlet whip hoses. Grease injection injuries are
a very serious injury. Hold the hose only in the
area of the spring guard. Avoid accidental
starting. Be sure switch is not depressed when
inserting battery pack. Replace the hose at the
first sign of wear, kink or damage to the out-
side jacket. Do not bend the hose so that it
becomes kinked.
Do not overreach. Keep proper footing and
balance at all times. Proper footing and bal-
ance enable better control of the tool in unex-
pected situations.
Use safety equipment. Always wear eye
protection.
Dust mask, non-skid safety shoes, hard hat
or hearing protection must be used for appro-
priate conditions.
The gun uses lubricants, that may be flam-
mable and poisonous if ingested. Do not use
gun near open flame or other fire hazards.
Greases are often marketed as high
temperature because it must maintain their
lubricating proper ties in hot areas, but the lu-
bricants may be flammable if the temperature
is too high. Please read all warnings on lubri-
cants before using this gun. Do not use flam-
mable greases with this grease gun.
Do not use any hose that has not been
approved by Lincoln. Extreme pressure
may cause nozzle extension or whip hose
to burst.
Replace hose at first sign of wear, kinks,
or damage to outside jacket.
Follow whip hose instructions and
warnings. Failure to comply may result in
serious injur y or death.
WARNING
Grease gun can develop high pressure up
to 7,000 psi (482 bar). Use safety glasses
and gloves for protection during opera-
tion. Keep hands clear of exposed rubber
por tion of hose.
WARNING
Residual risks
Additional residual risks may arise when using
the tool which may not be included in the
enclosed safety warnings. These risks can
arise from misuse, prolonged use etc.
Even with the application of the relevant
safety regulations and the implementation of
safety devices, certain residual risks cannot be
avoided. These include:
• Injuries caused by touching any rotating/
moving parts.
• Injuries caused when changing any parts,
blades or accessories.
• Injuries caused by prolonged use of a tool.
When using any tool for prolonged periods
ensure you take regular breaks.
• Impairment of hearing.
• Health hazards caused by breathing dust
developed when using your tool (example:-
working with wood, especially oak, beech
and MDF.)
* Indicates change
5

To reduce the risk of injury, the
user must read the instruction
manual.
WARNING
Maintenance
The PowerLuber has been designed to
operate over a long period of time with a mini-
mum of maintenance. Continuous satisfactory
operation depends upon proper tool care and
regular cleaning.
Your charger does not require any mainte-
nance apart from regular cleaning.
!Notice
Before per forming any maintenance
on the tool, remove the battery from the
tool. Unplug the charger before cleaning it.
• Regularly clean the ventilation slots in
your tool and charger using a soft brush
or dr y cloth.
• Regularly clean the motor housing using
a damp cloth. Do not use any abrasive
or solvent-based cleaner.
• Regularly open the chuck and tap it to
remove any dust from the interior.
Vibration*
The declared vibration emission values
stated in the technical data and the declara-
tion of conformity have been measured in
accordance with a standard test method
provided by EN 60745 and may be used
for comparing one tool with another.
The declared vibration emission value may
also be used in a preliminary assessment of
exposure.
When assessing vibration exposure to
determine safety measures required by
2002/44/EC to protect persons regularly
using power tools in employment, an
estimation of vibration exposure should con-
sider, the actual conditions of use and the
way the tool is used, including taking ac-
count of all parts of the operating cycle such
as the times when the tool is switched off
and when it is running idle in addition to the
trigger time.
!Notice
The vibration emission value dur-
ing actual use of the power tool can dif-
fer from the declared value depending
on the ways in which the tool is used.
The vibration level may increase above
the level stated.
* Indicates change
6

Safety instructions for
battery and charger
Save these instructions
This manual contains important safety and
operating instruction for the Lincoln model
1410 battery charger.
Read all instructions
Batteries
• Never attempt to open for any reason.
• Do not expose the batter y to water.
• Do not store in locations where the temper-
ature may exceed 105 °F (40 °C) such as
outside sheds or metal buildings in the
summer.
• Charge only at ambient temperatures
between 50 and 105 °F (10 and 40 °C).
• Charge only using the charger provided with
the tool.
• When disposing of bat teries, follow the in-
structions given in the section
Protecting the environment.
Do not probe with conductive objects.
Do not charge damaged battery.
Replace immediately.
Risk of Electric Shock 120 V AC or
230 V AC present at charger terminals.
Failure to comply may result in serious
injury or death.
DANGER
Protecting the
environment
Separate collection. This product
must not be disposed of with
normal household waste.
Should you find one day that your Lincoln
product needs replacement, or if it is of no fur-
ther use to you, do not dispose of it with
household waste. Make this product available
for separate collection.
Separate collection of used prod-
ucts and packaging allows mate-
rials to be recycled and used
again.
Reuse of recycled materials
helps prevent environmental pol-
lution and reduces the demand
for raw materials.
Local regulations may provide for separate col-
lection of electrical product s from the house-
hold, at municipal waste sites or by the retailer
when you purchase a new product.
Run the battery down completely,
then remove it from the tool.
NiCd, NiMH and Li-Ion batter-
ies are recyclable. Take them to
any authorized repair agent or
local recycling.
7

Do not expose battery to spark or flame.
Battery liquid may burn.
Do not splash or immerse in water or
other liquids. This may cause premature
cell failure.
Failure to comply may result in serious
injury or death.
DANGER
Never attempt to open the battery pack
for any reason. If the plastic housing of
the battery pack breaks or cracks, return
to a service center for recycling.
Failure to comply may result in serious
injury or death.
DANGER
Do not attempt to charge
damaged batteries.
Do not expose
battery to fire.
Charger
1 Before using this battery charger, read all
instructions and cautionary markings on
battery charger, battery pack, and product
using battery.
2 Do not expose charger to moisture (rain,
snow or frost).
3 Do not abuse cord. Never carry charger by
cord or yank it to disconnect from
receptacle. Pull by plug rather than cord
when disconnecting charger. Replace
damaged or worn power cord and strain
reliever immediately. Do not attempt to
repair power cord.
4 Make sure cord is located so that it will not
be stepped on, tripped over, or otherwise
subjected to damage or stress.
5 Do not use an extension cord unless
absolutely necessary. Use of improper
extension cord could result in a risk of fire
and electric shock.
6 Do not operate charger if it has received a
sharp blow, been dropped, or otherwise
damaged in any way, take it to a qualified
serviceman.
7 Do not disassemble charger or battery
pack. Take it to a qualified serviceman
when service or repair is required.
Incorrect reassembly may result in risk of
electrical shock or fire.
8 Unplug charger from outlet before
attempting any maintenance or cleaning to
reduce risk of electric shock.
9 Charge the battery pack in a well ventilat-
ed place, do not cover the charger and bat-
ter y with a cloth, etc., while charging.
CAUTION
Do not charge Lincoln model 1401 battery
packs with any other charger.
To reduce risk of injury, Lincoln model
1410 charger should only be used to
charge Lincoln battery pack model 1401.
Other types of batteries may burst caus-
ing personal injury and damage.
8

Electrical safety
Your charger is double insu-
lated; therefore no ground
wire is required. Always check
that the mains voltage corre-
sponds to the voltage on the
rating plate. Never attempt to
replace the charger unit with a
regular mains plug.
!Notice
New batteries are shipped in an
uncharged state and the initial charge will
require 12 hours before use.
!Notice
Users in the United States
Note: applicable fees for the collection and
recycling of these batteries have been paid
to the RBRCTM. For further information,
call 1-800-8BATTERY.
10 Do not store the charger or battery packs
in locations (such as a metal tool shed, or a
car in the summer) where the temperature
may reach or exceed 122 °F (50 °C) , which
can lead to deterioration of the storage
battery.
11 Do not charge battery pack when the tem-
perature is below 32 °F (0 °C) or above
104 °F (40 °C). This is very
important for proper operation.
12 Do not incinerate battery pack It can
explode in a fire.
13 Do not short across the terminals of the
battery pack. Extremely high tempera-
tures could cause personal injury or
fire.
14 Charging time will be approximately 1 hour
after the initial charge.
15 When green light comes on indicating
charge is complete, remove battery from
charger. Do not leave battery plugged
into charger for an extended period of
time after charge is complete.
16 Dispose of expended batteries properly.
The Lincoln model 1401 battery pack
contains rechargeable, nickel-cadmium
batteries. These batteries must be recy-
cled or disposed of properly. Drop off
expended battery packs at your local
replacement battery retailer, or your
recycling center.
9

Extreme pressure may cause nozzle
extension or whip hose to burst. Use only
Lincoln approved hoses and follow whip
hose instructions and warnings.
WARNING
Tool use and care
Do not continue to hold down trigger if grease
gun is stalled. This could damage the motor or
cause fire.
Disconnect battery pack from tool before
making any adjustments, changing accesso-
ries, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool
accidentally.
Store the tools out of reach of children and
other untrained persons. Tools are dangerous
in the hands of untrained users.
If damaged, have the tool serviced before
using. Many accidents are caused by poorly
maintained tools.
Use only accessories that are recommended
by Lincoln.
Only accessories that are capable of han-
dling 7,000 psi (482 bar) should be used.
Accessories that may be suitable for one tool
may create a risk of injury when used on
another tool.
Specifications
PowerLuber Model 1440CLR
Operating power 14.4 V
Maximum operating pressure
Low output 7,000 psi (482 bar)
High output 3,000 psi (206 bar)
Grease reservoir capacity 14.5 oz. (411 g)
Operating temperature range 0 to 122 ° F (–18 to +50 °C)
Operating current 4.0 A
Rated current 5.0 A
Lubricant (Grease) Up to NLGI #2
Grease output
Low output 3.8 oz/min. (108 g/min.)
High output 8.5 oz/min. (241 g/min.)
Weight 8.0 lbs. (3,6 kg)
Accessories:
Battery NiCd Model 1401
Output 14.4 V DC
Capacity 1,700 mAh
Batter y Charger Model 1410
Charge time 1 Hour
Input (2.0 A) 1 20 V AC, 50-6 0 Hz
Batter y Charger Model 1410E
Charge time 1 Hour
Input (2.0 A) 2 30 V A C, 50 Hz
Outlet Hose Model 1230
Pressure rating 7,5 0 0 p si (510 bar)
Lengt h of ho se 30 in. (760 mm)
*Sound pressure Lp 74.5 dB(A), uncertainty (K) 3 dB(A),
Acoustic power Lw 85.5 dB(A), uncertainty (K), 3 dB(A),
Vibration emission value (ah) 2.3 m/s2, uncertainty (K)
1.5 m/s2.
Note 1: Operating current and grease output data at
1,000 psi (69 bar).
Note 2: The declared vibr ation tot al value has been meas-
ured in accordance with a standard test method and may
be used for comparing one tool with another and the de-
cl ared vibration tot al value may al so be u sed in a prelimi-
nary assessment of exposure.
Note 3: The vibration emission during actual use of the
power tool can differ f rom the declared tot al value depend-
ing on the ways in which the tool is used; and of the need to
identify safety measures to protect the operator that are
based on an estimation of exposure in the actual conditions
of use (taking account of all parts of the operating cycle
such as the times when the tool is switched off and when it
is running idle in addition to the t rigger time).
* Indicates change
10