Skov DOL 634 CE Manual

DOL 634 CE
Climate Controller
Technical User Guide
613101 • 2020-12-03 Software version 7.2
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DOL 634 CE
Technical User Guide 3
Product and Documentation Changes
SKOV A/S reserves the right to change this document and the product herein described without further notice.
In case of doubt, please contact SKOV A/S.
The date of change appears from the front and back pages.
IMPORTANT!
Notes concerning alarm systems
Breakdowns, malfunctions or faulty settings may cause substantial damage and financial losses when regulat-
ing and controlling the climate in a livestock house. It is therefore essential to install a separate, independent
alarm system that monitors the house climate concurrently with the climate and production controller. According
to EU-directive No. 98/58/EU, an alarm system must be installed in all mechanically ventilated houses.
We would like to draw your attention to the fact that the product liability clause of general terms and conditions
of sale and delivery specifies that an alarm system must be installed.
In case of an operating error or inappropriate use, ventilation systems can result in production
losses or cause loss of lives among livestock.
We recommend that ventilation systems should be mounted, operated and serviced only by
trained staff and that a separate emergency opening unit and an alarm system be installed as well
as maintained and tested at regular intervals, according to terms and conditions of sale and deliv-
ery.
Installation, servicing and troubleshooting of all electrical equipment must be carried out by quali-
fied personnel in compliance with the applicable national and international standard EN 60204-1
and any other EU standards that are applicable in Europe.
The installation of a power supply isolator is needed for each motor and power supply to facilitate
voltage-free work on the electrical equipment. The power supply isolator is not included.
Note
• All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without
the expressed written permission of SKOV A/S in each case.
• All reasonable efforts have been made to ensure the accuracy of the information contained in this manual.
Should any mistakes or imprecise information occur in spite of this, SKOV A/S would appreciate being noti-
fied thereof.
• Irrespective of the above, SKOV A/S shall not accept any liability with regard to loss or damage caused or
alleged to be caused by reliance on any information contained herein.
• Copyright by SKOV A/S.

DOL 634 CE
Technical User Guide
1 Guidelines .......................................................................................................................................................7
2 Product description........................................................................................................................................8
3 Operating instructions ...................................................................................................................................9
3.1 Operation .................................................................................................................................... 9
3.2 Daily use ................................................................................................................................... 10
3.3 Activity log................................................................................................................................ 11
3.4 Selecting default pages........................................................................................................... 12
3.5 Creating pages ......................................................................................................................... 12
3.6 Pages ........................................................................................................................................ 14
3.6.1 House view ................................................................................................................................ 14
3.6.2 Program overview ...................................................................................................................... 15
3.6.3 Ventilation view .......................................................................................................................... 17
3.7 Settings..................................................................................................................................... 18
3.8 Selection of Language............................................................................................................. 20
3.9 Password .................................................................................................................................. 20
4 Climate...........................................................................................................................................................22
4.1 Central air intake...................................................................................................................... 22
4.2 Central exhaust ........................................................................................................................ 24
5 Production.....................................................................................................................................................26
5.1 24-hour clock............................................................................................................................ 26
6 Management..................................................................................................................................................27
6.1 Management menu .................................................................................................................. 27
6.2 Auxiliary sensors ..................................................................................................................... 28
6.2.1 Auxiliary sensor menu................................................................................................................ 28
6.3 Consumption............................................................................................................................ 29
7 Alarms ...........................................................................................................................................................30
7.1 Stopping an alarm signal ........................................................................................................ 30
7.2 Alarm test ................................................................................................................................. 31
7.3 Alarms menu ............................................................................................................................ 32
7.4 Alarm menu - Climate .............................................................................................................. 32
7.5 Power failure alarm.................................................................................................................. 32
7.6 Alarm settings .......................................................................................................................... 32
7.6.1 Alarms for central air intake ....................................................................................................... 32
7.6.2 Alarms for central exhaust ......................................................................................................... 33
7.6.3 Alarms for auxiliary sensor......................................................................................................... 34
7.7 Auxiliary alarms ....................................................................................................................... 34
7.8 Emergency control .................................................................................................................. 34
7.8.1 Emergency opening ................................................................................................................... 34
8 Maintenance instructions ............................................................................................................................35
8.1 Cleaning.................................................................................................................................... 35
8.2 Recycling/Disposal .................................................................................................................. 35
9 Procedure......................................................................................................................................................36
10 Installation guide ..........................................................................................................................................37
10.1 Technical Menus ...................................................................................................................... 37
10.2 Selecting components............................................................................................................. 37

DOL 634 CE
10.3 Slave relays .............................................................................................................................. 38
10.4 Select type of unit of measurements ..................................................................................... 38
10.5 View week number................................................................................................................... 38
10.6 Connecting Components ........................................................................................................ 39
10.6.1 Installation wizard ...................................................................................................................... 39
10.7 The menu Manual installation................................................................................................. 40
10.8 Climate ...................................................................................................................................... 42
10.8.1 Central air intake........................................................................................................................ 42
10.8.2 Central exhaust.......................................................................................................................... 42
10.8.2.1 Air outlet..................................................................................................................................... 42
10.8.2.1.1 Speed control............................................................................................................................. 42
10.8.2.1.2 Dynamic MultiStep ..................................................................................................................... 43
10.8.2.1.3 Dynamic Air at central exhaust .................................................................................................. 45
10.8.3 Active functions when the control fails ....................................................................................... 47
10.9 Production ................................................................................................................................ 47
10.9.1 24-hour clock ............................................................................................................................. 47
10.10 Extra .......................................................................................................................................... 47
11 Calibration.....................................................................................................................................................48
11.1 The menu Calibration .............................................................................................................. 48
12 Testing...........................................................................................................................................................50
12.1 Testing basis components...................................................................................................... 50
12.1.1 Testing temperature and air humidity sensors........................................................................... 50
12.1.2 Testing Alarm............................................................................................................................. 50
12.2 Testing optional components: Manual control ..................................................................... 50
12.2.1 The menu Manual/Auto.............................................................................................................. 50
12.2.2 Testing climate functions ........................................................................................................... 51
12.2.2.1 Testing the central air intake...................................................................................................... 51
12.2.2.2 Testing of central exhaust.......................................................................................................... 52
12.2.2.2.1 Stepless fans ............................................................................................................................. 52
12.2.2.3 Emergency change-over switch AUT/MAN................................................................................ 53
12.2.2.4 MultiStep .................................................................................................................................... 53
12.2.3 Testing production functions ...................................................................................................... 53
12.2.3.1 Testing relay for 24-hour clock................................................................................................... 53
12.2.4 Testing management funtions.................................................................................................... 54
12.2.4.1 Testing auxiliary sensor ............................................................................................................. 54
12.3 Testing network connection ................................................................................................... 54
13 Service...........................................................................................................................................................55
13.1 Settings..................................................................................................................................... 55
13.1.1 The menu Settings..................................................................................................................... 55
13.1.1.1 Climate....................................................................................................................................... 55
13.1.2 Network settings ........................................................................................................................ 55
13.1.3 Backup ....................................................................................................................................... 56
13.1.3.1 Backup of historical data............................................................................................................ 56
13.1.4 Display ....................................................................................................................................... 57
13.2 USB stick .................................................................................................................................. 57
13.2.1 Software update......................................................................................................................... 60
13.2.1.1 Preparing for a software update................................................................................................. 60
13.2.1.2 Carrying out the software update............................................................................................... 60
13.2.1.3 Check after software update ...................................................................................................... 61
13.3 SD card ..................................................................................................................................... 62
13.3.1 Import data from replaced controller .......................................................................................... 62
13.4 Control parameters.................................................................................................................. 63
13.4.1 The menu Control parameters ................................................................................................... 63
Technical User Guide

DOL 634 CE
Technical User Guide
13.5 Adjustment of pressure........................................................................................................... 65
13.5.1 The menu adjust pressure ......................................................................................................... 65
13.5.1.1 Adjustment of stepless unit ........................................................................................................ 66
13.6 System ...................................................................................................................................... 67
13.6.1 Resetting data............................................................................................................................ 67
14 General ..........................................................................................................................................................68
14.1 About......................................................................................................................................... 68
15 Troubleshooting guide.................................................................................................................................69
15.1 Temperature sensor control table.......................................................................................... 69
15.1.1 Table for DOL 114 temperature sensor control ......................................................................... 69
15.1.2 Table for DOL 12 temperature sensor control ........................................................................... 70
16 Technical data...............................................................................................................................................71
16.1 Dimensioned sketch ................................................................................................................ 72

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Technical User Guide 7
1 Guidelines
This user manual deals with the daily operation of the house controller. The manual provides the fundamental
knowledge about the functions of the controller that is required to ensure optimum use of it.
Some functions are optional and only used in specific set-ups of the house controller. These func-
tions are shown with an optional icon.
If a function is not used, e.g. 24-hour clock, it is not shown in the user menus of the controller. The manual may
therefore contain sections that are not relevant to the specific setup of your controller. See also the Technical
Manual or, if necessary, contact service or your dealer.
This manual's Operating Instructions consists of a general introduction, which describes briefly how to operate
the house controller.
This is followed by descriptions of the controller functions.

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8 Technical User Guide
2 Product description
DOL 63X is a series of one- and two-house controllers developed especially for pig houses. The controller se-
ries includes several variants. Each of them meets the different requirements for climate and production control
in connection with the production forms and geographical climatic conditions.
• DOL 634 climate controller
• DOL 635 production controller
DOL 634 is available in the following software variants:
• LPV
• T (Tunnel)
• CT (Combi-Tunnel)
• Basic
• CE (Central exhaust)
• N (Natural ventilation)
DOL 635 is available in the following software variants:
• S (Small)
• L (Large)
DOL 635 includes production functionality such as dry feeding, water, light and 24-hour clock, while DOL 634 in-
cludes the basic production features such as light, water and 24-hour clock.
A combination of climate and production functionality can be achieved by combining DOL 634 and DOL 635
system software. This controller is called DOL 639.
The controller is operated via a large touch display with graphical views of the ventilation status, icons and
curves, among other things. The pages shown in the display may be adapted in accordance with the user re-
quirements so that the most frequently used working procedures are easily accessible.
DOL 63X has two LAN ports for connection to FarmOnline and two USB ports.
DOL 63X CE is used for controlling the pressure in an exhaust duct for a central exhaust ventilation system.It
can also be used in houses where fresh air needs to be heated up or cooled down before it enters the house.

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Technical User Guide 9
3 Operating instructions
3.1 Operation
The climate and production controller is operated by means of the touch display.
The view in the display is called a page. One page can contain more information than what you can immediately
see, and you can scroll up and down on the page.
A
B
E
F
G
H
I
J
C D
APages with selected key values and settings.
BThe icon and name of the page.
CThe selected house name, time and possibly week and day number.
DShortcuts to pages. A maximum of 5 shortcuts can be shown here. The selected shortcut is high-
lighted.
EActivity log. Activities comprise operation, events and alarms.
FSurvey of all pages, access to settings and language selection.
GSettings with direct adjustment access.
HInformation on how the controller is currently working.
IThe 3 dots indicate that pressing the card will display additional information.
JAn inactive function has grayed-out text and icon.

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10 Technical User Guide
3.2 Daily use
The controller is operated via created pages giving access to settings and information.
We recommend that you create pages with the content you need for daily operation. The pages provide infor-
mation about and status of the operation. Furthermore, the content of the pages works as shortcuts to the set-
tings menu for quick and easy access to changing settings. See also the sections Creating pages [}12] and
Pages [}14].
5 of these pages can be shown as shortcuts at the top of the controller display:
A
APress the shortcuts to switch between the pages.
If a menu has sub-menus it is shown by an arrow pointing right
. Press the line to open sub-menus.
You can take a step back in menus by pressing the button with
the arrow pointing left in the left corner.
In all menus and settings, changes can be canceled by press-
ing Cancel or confirmed by pressing Confirm.

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Technical User Guide 11
3.3 Activity log
The controller registers operation, events and alarms with the information of when they took place and when
they were deactivated. It often happens that several alarms follow each other because one defective function
also affects other functions.
For instance, a flap alarm can be followed by a temperature alarm as the controller cannot adjust the tempera-
ture correctly with a defective flap. The completed alarms thus give you the possibility of following an alarm
course back in time to detect the error that caused the alarms.
The activity log contains information about alarms such as:
• When the alarm occurred.
• When the alarm ended.
• The value that triggered the alarm.
Other active alarms are marked on the list.
• Hard alarms are marked in red.
• Soft alarms are marked in yellow.
• Deactivated alarms are gray.
The icon for Activity log indicates the number of active alarms, as long as an alarm situation has not ended.
Furthermore, it is displayed when a value/setting was changed and when.
A
B
C
APress the icon for the Activity log to open it.
BPress the line of an activity to see the details, such as when an alarm was activated and when the
alarm was acknowledged.
Press Close to close the details window again.
CSelect between different views of the various types of activities:
All: shows all types
Alarm: shows only alarms
Operation: shows operation of the controller
Event: shows, for example, reset of the controller

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3.4 Selecting default pages
The climate and production controller comes with a number of default pages that vary according to the ventila-
tion system and animal type.
In order to simplify the set-up of controller, you can use default pages.
Remember to adjust the settings to the current conditions.
Press the Overview and select Settings .
Then select General | Manage pages | Default pages | Load
default pages.
Select the collection of pages you want.
3.5 Creating pages
We recommend that you create a number of pages to show exactly the functions and values used in the individ-
ual house and that cover the needs of the daily user.
The pages work as shortcuts to the key values and settings and therefore gives you quick access to reading val-
ues and changing the settings.
The contents of the pages is combined by 2 types of cards with different layout.
Top card: Display of, for example, curves, house view, program overview or daily view at the top of the page.
Key values below the top card.
Cards: Key values in columns with headings.
Press the Overview and select Settings .
Select General and Manage pages.
Press New page.
Name the page.
Select a suitable icon for the page content to easily recognize it.
Select if a shortcut for the page should be shown in the display.
A maximum of 5 shortcuts can be shown here. Pages without
shortcuts are shown when you press the Overview .
Press Go to page to be able to select the content on the page.

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Technical User Guide 13
The new page is displayed.
Press the gear wheel icon in the bottom right corner.
Select the content you want on the page (views in top cards
and/or key values in cards).
A
C
B
D
APress the one of the tools to edit headlines or card content, to move or delete the cards.
Edit
Move
Delete
BWhen a tool is selected, the icons on the cards change to reflect the tool.
CAdd more cards.
DFinish the setup by pressing Confirm.
When editing cards, several cards can be joined together, for example you can join Temperature with Tempera-
ture setpoint.

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14 Technical User Guide
First select the editing tool and click on the key value you
want to add setpoints to.
Select Key value 2 and select the key value to be displayed.
Select Key value 3, if required and select the key value to be
displayed.
If the values are also displayed as graphs, the graphs can also
be shown in the card.
To the right in the menu a preview of the card is shown.
You can add up to two key values to a status view. For exam-
ple, you can join:
Temperature + Temperature setpoint
Humidity + Humidity setpoint
Ventilation + Minimum ventilation/animal
Heating + Heat offset
Feed consumption + Add feed
Provided that the functions are supported by the controller.
3.6 Pages
3.6.1 House view
This view provides a graphic overview of the house with selected values and settings.
First select the angle of the house illustration. The illustration is
shown in the small picture to the right. Then select to hide or
display the house, the chimneys and the silos. Finally, save the
layout by pressing Confirm.

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Technical User Guide 15
C
B
A
D
AAdd key values.
BSelect one of the tools to edit, move or delete the key value.
CWhen a tool is selected, the icon of the key value reflects the selected tool.
DFinish the setup by pressing Confirm.
3.6.2 Program overview
This page makes it possible to see various types of programs on the same page. The graphic view makes it
easy to gain an overview of how the programs have been setup in relation to each other.
B
A
D
C
E
AList of all the programs shown on the page.
BPress on the X to remove a program from the page.

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16 Technical User Guide
CPress the plus sign to add a program.
DThe order of the programs can be changed by pressing and holding a program while moving it up or
down.
ESave the page by pressing Confirm.
A program can be edited directly from the program overview.
Just press the line of a program to edit it.

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Technical User Guide 17
3.6.3 Ventilation view
The various graphic views of the ventilation system's status allow you to see which conditions are influencing
the way the house is being ventilated at present.
It is not possible to perform user setups of these views.
Some of the ventilation views can be selected when setting up pages with ‘Top cards’, others can be selected
as ‘Cards’, see the section Creating pages [}12].
Ventilation air outlet (Top card)
Displays the current ventilation level and which Stepless Multi-
Steps are active for the individual ventilation levels.
View of current cooling requirement. The arrow indicates
whether the ventilation level is increasing or decreasing.
Ventilation curve (Top card)
When key values are shown, there is also easy access to
changing the setting by pressing the value.
Ventilation requirement (Card)
Displays which parameters contribute to the current ventilation.
Ventilation air inlet (Card)
Displays the current ventilation level and the status of the indi-
vidual air inlets.

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18 Technical User Guide
3.7 Settings
The settings menu is opened by pressing the Overview and then Settings .
The menu is divided into the following sub-menus: Climate, Production, Management, Alarm settings, Techni-
cal and General.
The display will show the menu that was last opened.
The menu opens to the left and settings are made to the right.
Search in menus
Use the search field to the left to search in menus. Enter at
least 3 characters to search.
The result is shown under the search field to the left on the
screen. The path for the individual menus is also shown, for ex-
ample: Climate | Ventilation | Information.
Press a search result to go directly to that menu.
Press the X in search field to remove the search results again.
Changing the settings
Use the number keys to enter a value, or let your finger slide in
the circle to select a value.
Minimum and maximum settings options are shown at the top of
the circle. The new value is shown in the middle and the original
setting is shown at the bottom of the circle.
Press Cancel to cancel the setting or press Confirm to confirm
the new setting.

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Technical User Guide 19
Activating/deactivating functions
Features and functions can be activated and deactivated by
means of the toggle button.
Scroll right/left
If the menu is wider than the display, you can scroll right/left.
The option of scrolling right/left can be seen by the shadow in
the first column in the menu.
Scroll up/down
If the page or menu is higher than the display, you can scroll
up/down.
The possibility to scroll up/down is shown by the bar in the right
side of the display.

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20 Technical User Guide
3.8 Selection of Language
Press Overview to open the menu. The selected language
is shown with a tick mark.
If the requested language is not shown. Press More and select
the language from the list. Press Confirm.
Note that names of functions (such as 24-hour clocks, water meters), pages and programs that can be named
by the user are not translated.
They have English names from the factory.
3.9 Password
This section is only relevant to houses where the Password function is activated
The controller can be protected against unauthorized operation with the use of passwords. This function can be
activated in the menu | Management | Use password.
In order to have access to changing a setting, you must enter a password that corresponds to the user level
which the relevant function is found at (Daily, Advanced and Service).
Enter four digits.
After entering the password, the controller can be operated at
the corresponding user level. After 10 minutes without opera-
tion, the user is automatically logged off.