Smartgen APC715 User manual

APC715 Pump Unit Controller
USER MANUAL
Smartgen Technology

Chinese trademark
English trademark
Smartgen —make your generator smart
Smartgen Technology Co., Ltd.
No. 28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: [phone]
[phone]/67992951
[phone](overseas)
Fax: [phone]
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [email protected]
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying or storing in any medium by electronic means or other) without
the written permission of the copyright holder.
Smartgen Technology reserves the right to change the contents of this document
without prior notice.

Version
Date
Version
Note
2013-08-28
1.0
Original release.
This manual is suitable for APC715 pump unit controller only.
Clarification of notation used within this publication.
SYMBOL
INSTRUCTION
NOTE
Highlights an essential element of a procedure to ensure
correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed,
could result in damage or destruction of equipment.
WARNING!
Indicates a procedure or practice, which could result in injury to
personnel or loss of life if not followed correctly.

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CONTENTS
1OVERVIEW........................................................................................6
2PERFORMANCE AND CHARACTERISTICS ....................................7
3SPECIFICATION................................................................................9
4OPERATION....................................................................................10
4.1 INDICATOR LIGHT.........................................................................................10
4.2 PUSHBUTTONS.............................................................................................11
4.3 LCD DISPLAY.................................................................................................12
4.3.1 MAIN DISPLAY...................................................................................12
4.3.2 USER MENU AND PARAMETERS SETTING MENU ........................13
4.4 AUTO START/STOP OPERATION.................................................................16
4.5 MANUAL START/STOP OPERATION............................................................17
4.6 ON-LOAD CONTROL PROCESS...................................................................18
4.7 ADJUST SPEED CONTROL..........................................................................19
5PROTECTION .................................................................................20
5.1 WARNINGS....................................................................................................20
5.2 SHUTDOWNALARM .....................................................................................22
5.3 TRIP SHUTDOWN .........................................................................................24
5.4 FAULT IDLE....................................................................................................24
6CONNECTIONS ..............................................................................25
7DEFINITION AND RANGE OF PARAMETERS................................28
7.1 PARAMETER CONTENTS AND RANGE (TABLE 1)......................................28
7.2 PROGRAMMABLE OUTPUT 1-5 (TABLE 2)..................................................37
7.2.1 Custom Period Output........................................................................41
7.2.2 Custom Combined Output..................................................................42
7.3 DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS (ALL ACTIVE
WHEN CONNECT TO GRAND (B-))......................................................................43
7.4 SELECTION OF SENSORS...........................................................................45
7.5 CONDITIONS OF CRANK DINSCONNECT SELECTION .............................46
8PARAMETERS SETTING................................................................47
9SENSOR SELECT...........................................................................48
10 TYPICALAPPLICATION..................................................................49
11 INSTALLATION................................................................................50
12 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE............51
12.1CUMMINS ISB/ISBE.......................................................................................51
12.2CUMMINS QSL9 ............................................................................................51

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12.3CUMMINS QSM11(IMPORT) .........................................................................52
12.4CUMMINS QSX15-CM570 .............................................................................52
12.5CUMMINS GCS-MODBUS.............................................................................53
12.6CUMMINS QSM11..........................................................................................53
12.7CUMMINS QSZ13..........................................................................................54
12.8DETROIT DIESEL DDEC III / IV.....................................................................54
12.9DEUTZ EMR2.................................................................................................55
12.10 JOHN DEERE ..........................................................................................55
12.11 MTU MDEC ..............................................................................................55
12.12 MTU ADEC(SMART MODULE)................................................................56
12.13 MTU ADEC(SAM MODULE).....................................................................56
12.14 PERKINS..................................................................................................57
12.15 SCANIA....................................................................................................57
12.16 VOLVO EDC3...........................................................................................58
12.17 VOLVO EDC4...........................................................................................58
12.18 VOLVO-EMS2...........................................................................................59
12.19 YUCHAI....................................................................................................59
12.20 WEICHAI..................................................................................................60
13 USB.................................................................................................61
14 FAULT FINDING ..............................................................................62

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1 OVERVIEW
APC715 Pump Unit Controller is designed for pump systems which controlled by
engine. It allows automatic start/stop, data measurement, alarm protection as well as
remote control, remote measurement and remote communication function. It fit with
LCD display, optional languages interface, and it is reliable and easy to use.
Utilizing the GOV (Engine Speed Governor) control function, the controller is able to
stabilize the outlet pressure via GOV.
APC715 Pump Unit Controller also monitors the engine, indicating the operational
status and fault conditions accurately. When abnormal condition occurs, it can protect
the unit automatically; simultaneously the exact failure mode information is indicated
by the LCD display on the front panel. SAE J1939 interface enables the controller to
communicate with various ECU (ENGINE CONTROL UNIT) which fitted with J1939
interface.
APC715 Pump Unit Controller adopt powerful 32-bit microprocessor technology with
precision parameters measuring, fixed value adjustment, time setting and set value
adjusting and etc. The majority of parameters can be configured from front panel and
all the parameters can be set using PC (via USB port) and can be adjusted and
monitored with the help of RS485 ports. It can be widely used in a number of pump
control system with compact structure, simple connections and high reliability

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2 PERFORMANCE AND CHARACTERISTICS
With ARM-based 32-bit SCM, highly integrated hardware, new reliability level.
480x272 pixel, 4.3 inches LCD with backlight, multilingual interface (including
English, Chinese or other languages) which can be chosen at the site, making
commissioning convenient for factory personnel.
Improved LCD wear-resistance and scratch resistance due to hard screen acrylic.
Silicon panel and pushbuttons for better operation in high/low temperature
environment
RS485 communication port enabling remote control, remote measuring, remote
communication via ModBus protocol.
Equipped with CANBUS port and can communicate with J1939 genset. Not only
can you monitoring frequently-used data (such as water temperature, oil pressure,
engine speed, fuel consumption and so on) of ECU machine, but also control start,
stop, raising speed and speed droop via CANBUS port.
10 analog sensors; sensors can switch between resistor type and current type using
jumper.
More kinds of curves of temperature, oil pressure, fuel level can be used directly
and users can define the sensor curves by themselves.
Precision measure and display parameters about Engine and pump unit.
Protection: automatic start/stop of the pump unit, perfect fault indication and
protection function.
All output ports are relay-out;
Parameter setting: parameters can be modified and stored in internal FLASH
memory and cannot be lost even in case of power outage; most of them can be
adjusted using front panel of the controller and all of them can be modified using
PC via USB or RS485 ports.
Multiple crank disconnect conditions (speed sensor, oil pressure) are optional;
Widely power supply range DC(8~35)V, suitable to different starting battery voltage
environment;
Event log, real-time clock, scheduled start & stop pump unit (can be set as start
pump unit once a day/week/month whether with load or not);
Accumulative total run time and total electric energy of A and B. Users can reset it
as 0 and re-accumulative the value which make convenience to users to count the

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total value as their wish.
Can control engine heater, cooler and fuel pump.
With maintenance function. Actions (warning/shutdown) can be set when
maintenance time out;
All parameters used digital adjustment, instead of conventional analog modulation
with normal potentiometer, more reliability and stability;
Waterproof security level IP55 due to rubber seal installed between the controller
enclosure and panel fascia;
Metal fixing clips enable perfect performance in high temperature environment;
Modular design, anti-flaming ABS plastic enclosure, pluggable connection terminals
and embedded installation way; compact structure with easy mounting.

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3 SPECIFICATION
Items
Contents
Working Voltage
DC8. 0V to 35. 0V, Continuous Power Supply.
Overall Consumption
<4W(Standby mode: ≤2W)
Speed Sensor Voltage
1.0V to 24V (effective value)
Speed Sensor Frequency
10,000 Hz (max)
Start Relay Output
16Amp DC28V power supply
Fuel Relay Output
16Amp DC28V power supply
Programmable Relay Output 1-6
7Amp DC28V power supply
Programmable Relay Output 7-10
7Amp AC250V power supply
Analog Sensor
4 fixed sensor, 6 configurable sensor
Overall Dimensions
266 mm x 182 mm x 45 mm
Panel Cutout
214mm x 160mm
Working Condition
Temperature: (-25~70)ºC;
Humidity: (20~93)%RH
Storage Condition
Temperature: (-25~70)ºC
Protection Level
IP55 Gasket
Weight
0.95kg

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4 OPERATION
4.1INDICATOR LIGHT
Note: Selected indicators description:
Warning indicator and Alarm indicator:
Alarm Type
Warning Indicator
Alarm Indicator
Warning
Slow flashing
Slow flashing
Shutdown Alarm
Off
Fast flashing
Running indicator: illuminated from crank successful to ETS while off during other
periods.