Smartgen CMM366-4G User manual

CMM366-4G
CLOUD MONITORING COMMUNICATION MODULE
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

Chinese trademark
English trademark
SmartGen —make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: [phone]
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: [phone]
Web: www.smartgen.com.cn
www.smartgen.cn
Email: [email protected]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this publication should
be addressed to Smartgen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Software Version
Date
Version
Note
2017-09-01
1.0
Original release.

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CONTENT
1 OVERVIEW.......................................................................................................................................4
2 PERFORMANCE AND CHARACTERISTICS...................................................................................4
3 SPECIFICATION...............................................................................................................................5
4 PANEL AND TERMINAL DESCRIPTION.........................................................................................6
4.1 PANELINDICATORAND BUTTONS .........................................................................................6
4.2 GPRS.........................................................................................................................................7
4.3 GPS ...........................................................................................................................................7
4.4 SIM INSTALLATION...................................................................................................................7
4.5 RS485........................................................................................................................................8
4.6 RS232........................................................................................................................................8
4.7 LINK...........................................................................................................................................8
4.8 USB HOST.................................................................................................................................9
4.9 USB DEVICE .............................................................................................................................9
4.10 TERMINAL...............................................................................................................................10
5 PROGRAMMABLE PARAMETERS................................................................................................11
5.1 CONTENTSAND SCOPES OF PARAMETERS ......................................................................11
5.2 PC CONFIGURATION INTERFACE ........................................................................................15
6 SMS FUNCTION AND REMOTE CONTROL .................................................................................17
6.1 SMS SHORTMESSAGEALARM.............................................................................................17
6.2 GSM SHORTMESSAGE REMOTE CONTROL.......................................................................17
7 SYSTEM DIAGRAM........................................................................................................................18
8 CASE DIMENSION AND INSTALLATION......................................................................................19
9 FAULT FINDING.............................................................................................................................20

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1 OVERVIEW
CMM366-4G Cloud Monitoring Communication Module is 4G (fits all kinds of networks) wireless
network communication protocol switch module, which can achieve gen-set (with SCI) connect to
Internet. The module gains gen-set data via RS485 port, USB port, LINK port or RS232 port of gen-set
controller modules of international first-class brands including SmartGen, DeepSea, ComAp, etc. Then it
transmits the data to corresponding cloud server via 4G wireless network for achieving user’s real-time
monitoring to running status and searching of running records via APP (IOS or Android) and PC terminal
devices.
CMM366-4G module has already integrated protocols of mainstream gen-set control module. It not
only can achieve gen-set monitoring but also can insert some digital alarm input/output signals to
achieve monitoring of generator room entrance guard, guard against theft and fire facilities.
This module, which has GPS locate function, can upload gained longitude, latitude and elevation to
corresponding cloud server.
2 PERFORMANCE AND CHARACTERISTICS
Connect to cloud server via 4G wireless network, one to one monitoring;
Multiple ports for communication with gen-set control module: RS485, RS232, LINK and USB
(Host); can monitor great majority gen-set control modules of international first-class brands;
Widely power supply: DC (8~35)V, can direct use gen-set build-in battery;
With ARM-based 32-bit SCM, high integration of hardware and strong programming ability;
Include with GPS locate function to achieve gain location information and locate gen-set;
Take JSON network data communication protocol, upload real-time data variation and take
compression algorithm to vastly reduce network flow at the same time;
Users can set up history data upload rest to upload monitoring data to server (history data can be
analyzed);
When alarm occurs it can upload data to server immediately;
2 configurable digital input ports which can receive external alarm signal;
1 configurable relay output port which can output various of alarm signal;
Power and multiple communication status indicators on front panel that working status is clear at a
glance;
Lamp test function;
Parameter adjust function: users can adjust parameters via USB port;
Take standard π-type 35mm guide-rail installation or screw-fixed installation that the module can
be installed in the gen-set control box;
Modular design, self extinguishing ABS plastic shell, light weight, compact structure with easy
installation.

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3 SPECIFICATION
Items
Contents
Operating Voltage
DC 8.0V~35.0V, continuous power supply.
Power Consumption
Standby: ≤2W
Working: ≤5W
Auxiliary Input
Digital Input, connect (B-) is active.
Auxiliary Output
1A DC30V Volts free output
USB Host
A-type USB female port
RS485
Isolated type
RS232
General type
LINK
SmartGen exclusive port
USB Device
B-type USB mother port
GPRS Port
Standard SMA port (female), SMA port (male) for antenna.
GPS Port
Standard SMA port (female), SMA port (male) for antenna, active antenna.
Wireless Network
LTE-TDD/LTE-FDD/HSPA+/TD-SCDMA/EVDO
GSM/GPRS/EDGE
Case Dimensions
73mmx105mmx33mm
Working Conditions
Temperature: (-25～+70)°C Humidity: (20～93)%RH
Storage Condition
Temperature: (-25～+70)°C
Weight
0.15kg

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4 PANEL AND TERMINAL DESCRIPTION
4.1 PANEL INDICATOR AND BUTTONS
Icon
Note
POWER/ALARM
GreenLED Light: Power supply normal indicator
RedLED Light: Common alarm indicator
RS485(Red)
Normally Extinguish: RS485 disabled
Normally Light: Communication fail
Blink: Communication normal
USB(Red)
Normally Extinguish: USB(Host) disabled
Normally Light: Communication fail
Blink: Communication normal
GPS(Red)
Normally Extinguish: GPS disabled
Normally Light: GPS not gained satellite signal
Blink: GPS gained satellite signal
LINK(Red)
Normally Extinguish: Disabled
Normally Light: Communication fail
Blink: Communication normal
RS232(Red)
Normally Extinguish: RS232 disabled
Normally Light: Communication fail
Blink: Communication normal
GPRS/4G(Red)
Extinguish: CMM366-4G login with server unsuccessfully
Light: Login with server successfully
Blink: Real-time communication normal
Lamp test/Rest:
Press this button for 1s, all the LEDs are illuminated; hold and press for 10s, reset the module to
default and all the LEDs blink for 3 times.
NOTE: After reset the module, set up the parameters via PC software is recommended. Please
operate cautiously.

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4.2 GPRS
Connect GPRS antenna to GPRS/4G port.
Antenna: 50Ω/SMA female.
4.3 GPS
GPS enabled, connect GPS antenna to CMM366-4G.
NOTE: GPS antenna needs to be placed to open outdoors, otherwise location information may not accurate
or cannot be gained.
Antenna: 50Ω/SMA female, active antenna.
NOTE: GPRS antenna and GPS antenna cannot be connected reversely.
4.4 SIM INSTALLATION
Insert 4G, 3G or 2G SIM card. CMM366-4G will connect to servers via wireless mobile network.
NOTE: All 4G wireless networks are supported. Use standard SIM card (25mmX15mm); if GPS indicator and
GPRS indicator blink in the same time, which means SIM card hasn’t been inserted or bad contacts.
After removing the head cover, the installation steps are as below:

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4.5 RS485
Receive gen-set data information by CMM366 RS485 port connecting with Gen-set Controller RS485
port.
If communication is abnormal, 120Ω terminal resistance is recommonded. One end of shield wire
hangs in the air and the other one connects with SCR.
4.6 RS232
Receive genset data information by CMM366 RS232 port connecting with Gen-set Controller RS232
port.
4.7 LINK
Receive genset data information by CMM366 LINK port connecting with Gen-set Controller LINK
port.

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4.8 USB HOST
Receive genset data information by CMM366 A-type USB mother port connecting with Genset
Controller USB port.
4.9 USB DEVICE
Set up all the parameters and view CMM366-4G ID&Login password by CMM366 USB port
connecting with PC USB disk port.

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4.10 TERMINAL
No.
Function
Cable Size
Note
1
B-
1.0mm2
Connected with negative of starter battery.
2
B+
1.0mm2
Connected with positive of starter battery. 3Afuse
is recommended.
3
Aux. Input 1
1.0mm2
Active when connect to B-.
4
Aux. Input 2
1.0mm2
Active when connect to B-.
5
Aux. Output
Normally
Open
1.0mm2
Normally open outputs, rated 1A DC30V
6
Common
1.0mm2
7
Normally
Close
1.0mm2
8
RS485 B(-)
0.5mm2
If 120Ω is used, please short connect A (+) with
120 Ω, shielding wire single end grounded.
9
RS485 A(+)
0.5mm2
10
120Ω
0.5mm2
11
RS232 RX
0.5mm2
RS232
12
RS232 TX
0.5mm2
13
RS232 GND
0.5mm2

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5 PROGRAMMABLE PARAMETERS
5.1 CONTENTS AND SCOPES OF PARAMETERS
PARAMETERS CONFIGURATION (FORM1)
No.
Items
Parameters
Defaults
Description
Gateway
1
Site Name
(0-65535)
20 Chinese characters, letters or
numbers
2
Server URL
cm.smartgen.com.cn
40 characters
3
Server Port
(0-65535)
81
4
Security Code
123456
16 characters
GPS
1
GPS Enabled
(0-1)
1
0: Manual Input 1: GPS Location
2
Longitude
(-180-180)°
0.000000
GPS location, altitude
3
Latitude
(-90-90)°
0.000000
4
Altitude
(-9999.9-9999.9)
100.0m
GSM
1
GSM Enabled
(0-1)
1
0:Disabled; 1:Enabled
2
GPRS Password
Reserved
3
SMS Center Number
Reserved
4
PIN Enabled
(0-1)
0
0:Disabled; 1:Enabled
5
APN
40
characters
6
SMS Enabled
(0-1)
0
0: Chinese; 1:English
7
SMS Alarm
Language
(0-1)
0
8
Telephone Number
Max. 20 numbers
Phone number need to be added
area code, such as China
8613666666666.
Cloud Server
1
Auto Gain
Communication Port
(0-1)
1
0:Disabled; 1:Enabled
2
Module ID
(1-254)
1
Module ID
3
Communication Port
(0-4)
2
0:Disabled;
1:LINK;
2:RS485;
3:RS232;
4:USB
4
Baud Rate
(0-2)
0
0:9600bit/s;
1:19200bit/s
2: 115200 bit/s
5
Location Information
(0-1)
1
0: Manual input location info
1: Use GPS to gain location
6
Longitude
(-180-180)°
0.000000
Manually set module location and
elevation.
7
Latitude
(-90-90)°
0.000000

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No.
Items
Parameters
Defaults
Description
8
Altitude
(-9999.9-9999.9)
100.0
9
Gen-set Model
HGM6110
See: Form4
10
Module Name
Module Names(20 Chinese characters, letters or
numbers)
11
Debugger Name
20 Chinese characters, letters or numbers
12
Phone Number
20 Chinese characters, letters or numbers
13
Installation Date
20 Chinese characters, letters or numbers
14
Historical Upload
Interval
(0-3600)s
0
History data upload rest.
Note: No upload when it is 0s
15
Time Zone
(-12-12)
8
Time Zone
16
Live Data Uploaded
Interval
(1-20)s
5
Interval time of uploading data.
Module Configuration Information
1
Module Type
(0-5)
1
0:AMF module
1:Single-unit self-starting module
2: Single-single parallel module
3:Mains-genset parallel module
4:Mains-bus parallel module
5:Bus-bus parallel module
Note: The parameter will auto change
according to gen-set type.
2
Rated Speed
(0-6000)r/min
1500
Rated Speed
3
AC Supply
(0-3)
0
0:3P4W;1:3P3W;2:2P3W;3:1P2W。
4
Rated Voltage
(30-30000)V
230
Rated Volt
5
Rated Frequency
(10-600)Hz
50
Rated Freq
6
Rated Current
(5-6000)A
500
Rated Current
7
Rated Power
(0-6000)kW
276
Rated Power
8
Description 1
Custom Description (20 Chinese characters,
letters or numbers)
9
Description 2
Custom Description (20 Chinese characters,
letters or numbers)
10
Description 3
Custom Description (20 Chinese characters,
letters or numbers)
11
Description 4
Custom Description (20 Chinese characters,
letters or numbers)
12
Description 5
Custom Description (20 Chinese characters,
letters or numbers)
Digital Input
Digital Input 1
1
Options
(0-9)
0
Default: Not used
2
Activate Type
(0-1)
0
0:Close to activate
1:Open to activate
See: Form2
3
Delay
(0-20.0)
0.0
Action delay

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No.
Items
Parameters
Defaults
Description
Digital Input 2
3
Options
(0-9)
1
Default: Lamp test
4
Activate Type
(0-1)
0
0:Close to activate
1:Open to activate
See: Form2
5
Delay
(0-20.0)
0.0
Action delay
Digital Output
1
Options
(0-14)
0
Default: Not used
See: Form3
DEFINITION CONTENT OF INPUTS (FORM2)
No.
Item
Description
0
Not Used
Not used.
1
Lamp Test
All the indicators are illuminated when input is active.
2
Remote Control Inhibited
Cloud start/stop control is prohibited when input is active.
3
Access Alarm Input
Access alarm is uploaded to server when input is active.
4
Fire Alarm Input
Fire alarm is uploaded to server when input is active.
5
Alarm Input
External alarm is uploaded to server when input is active.
6
Reserved
7
Reserved
8
Reserved
9
Factory Test Mode
It is only used for factory hardware port test when active.
DEFINITION CONTENT OF OUTPUTS (FORM3)
No.
Item
Description
0
Not used
Output port won’t output when this item is selected.
1
Digital Input 1 Active
Output when auxiliary input 1 is active.
2
Digital Input 2 Active
Output when auxiliary input 2 is active.
3
RS485 Communication
Failure
RS485 communication fails.
4
Network Communication
Failure
Network communication fails.
5
LINK Communication Failure
LINK communication fails.
6
RS232 Communication
Failure
RS232 communication fails.
7
Common Alarm
Output when there is an alarm.
8
Remote Control Output
Send remote control commands via cloud platform with fixed
output delay 20s.
9
Reserved
10
Reserved
11
Reserved
12
Reserved
13
Reserved

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14
Reserved
GEN-SET MODULE TYPE (FORM4)
Manufacturers
Type
Note
SmartGen
HGM6110/HGM6110CAN
Single-unit self-starting module
HGM6120/HGM6120CAN
AMF module
HGM7x10
Single-unit self-starting module
HGM7x20
AMF module
HGM410
Single-unit self-starting module
HGM420
AMF module
HGM9120
AMF module
HGM9210
Single-unit self-starting module
HGM9220
AMF module
HGM9310
Single-unit self-starting module
HGM9320
AMF module
HGM9410
Single-unit self-starting module
HGM9420
AMF module
HGM9510
Single-single parallel module
HGM9520
Mains-genset parallel module
HGM9530
Single-single parallel module
HGM9540
Mains-genset parallel module
HGM9560
Mains-bus parallel module
HGM9580
Bus-bus parallel module
HGM9610
Single-unit self-starting module
HGM9620
AMF module
HGM4010N
Single-unit self-starting module
HGM4020N
AMF module
HGM1790N
Single-unit self-starting module
TC1.0
AMF module
TC2.0
AMF module
TC3.0
Single-single parallel module
ALC708
Single-unit self-starting module
ZX9320
AMF module
HSC940
Single-unit self-starting module
DeepSea
DSE7110MKII
Single-unit self-starting module
DSE7120MKII
AMF module
DSE7210
Single-unit self-starting module
DSE7220
AMF module
DSE7310
Single-unit self-starting module
DSE7320
AMF module
DSE7410
Single-unit self-starting module
DSE7420
AMF module
DSE7450
Single-unit self-starting module
DSE8610
Single-single parallel module

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Manufacturers
Type
Note
DSE8620
Mains-genset parallel module
ComAp
MRS10 Ⅱ
Single-unit self-starting module
MRS16 Ⅱ
Single-unit self-starting module
AMF25 Ⅱ
AMF module
IGNT
Single-single parallel module
MINT
Single-single parallel module
SPTM
Mains-genset parallel module
MC-NT
Mains-bus parallel module
Harsen
GU620A
Single-unit self-starting module
GU621A
AMF module
GU630A
Single-unit self-starting module
GU631A
AMF module
GU620A-00
Single-unit self-starting module
GU621A-00
AMF module
GU630A-00
Single-unit self-starting module
GU631A-00
AMF module
GU320A
Single-unit self-starting module
GU320B
Single-unit self-starting module
5.2 PC CONFIGURATION INTERFACE
The USB port of CMM366-4G communication module connects PC port to configure the parameters.
Gateway Configuration
Cloud Server Configuration

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Module Monitoring Interface

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6 SMS FUNCTION AND REMOTE CONTROL
6.1 SMS SHORT MESSAGE ALARM
When controller detects alarm, it will send short message to phone automatically.
NOTE: SMS short message alarm function only suit for SmartGen HGM7000 series and HGM9000 series
controllers.
NOTE: All alarms about shutdown, trip and stop and trip alarms will be sent to the pre-set phone. Warnings are
sent to the phone according to the pre-set.
6.2 GSM SHORT MESSAGE REMOTE CONTROL
Users send order message to the module, then controller will make actions according to this SMS order
and pass back corresponding operations information. Controllers only execute the orders by pre-set.
SMS Orders List：
No.
SMS Orders
Pass Back Information
Description
1
SMS
GENSET
GENSET ALARM
When gen-set is
stopping alarm
status of gen-set
SYSTEM IN STOP MODE
GENSET AT REST
At rest status in stop
mode
SYSTEM IN MANUAL MODE
GENSETAT REST
At rest status in
manual mode
SYSTEM IN TEST MODE
GENSETAT REST
At rest status in test
mode
SYSTEM IN AUTO MODE
GENSET AT REST
At rest status in auto
mode
SYSTEM IN STOP MODE
GENSET IS RUNNING
Running status in
stop mode
SYSTEM IN MANUAL MODE
GENSET IS RUNNING
Running status in
manual mode
SYSTEM IN TEST MODE
GENSET IS RUNNING
Running status in test
mode
SYSTEM IN AUTO MODE
GENSET IS RUNNING
Running status in
auto mode
2
SMS START
GENSETALARM
Generator is shutdown
alarm or trip alarm
Start gen-set
STOP MODE NOT START
Cannot start in stop
mode
SMS START OK
Start in manual/test
mode
AUTO MODE NOT START
Cannot start in auto
mode
3
SMS STOP
MODE
SMS STOP OK
Set as stop mode
4
SMS MANUAL
MODE
SMS MANUAL MODE OK
Set as manual mode
5
SMS TEST
SMS TEST MODE OK
Set as test mode

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No.
SMS Orders
Pass Back Information
Description
MODE
6
SMS AUTO
MODE
SMS AUTO MODE OK
Set as auto mode
7
SMS DETAIL
Pass back information can be
set via controller software.
Gets details information of gen-set.
NOTE: When sending orders, users need to follow SMS orders in above form and all the letters must be capital.
NOTE: Pass back information from SMS DETAIL including: working mode, mains voltage, generator voltage, load
current, mains frequency, generator frequency, active power, apparent power, power factor, battery voltage, D+
voltage, water temperature, oil pressure, oil level, engine speed, total running time, gen-set status, and alarm status.
7 SYSTEM DIAGRAM
One CMM366-4G module connects with one gen-set monitor module. It can be connected via RS485
port, LINK port, RS232 port or USB port.
CMM366 System Diagram

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8 CASE DIMENSION AND INSTALLATION
2 ways for installation: 35mm guide rail in box or screw (M4) installation as below:
CMM366-4G Case Dimension
CMM366-4G Guide Rail Installation
CMM366-4G Screw Installation

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9 FAULT FINDING
Symptoms
Possible Solutions
Controller no response with
power.
Check power voltage;
Check controller connection wirings.
GPRS/4G Indicator Not Light
Check SIM card is inserted or not;
Check GPRS antenna is connected or not.
GPS Not Gained Location
Check GPS parameters are enabled or not;
Check GPS antenna is connected or not and placed outdoor or not.
RS485 Communication
Abnormal
Check connections;
Check RS485 port is enabled or not;
Check settings of gen-set ID and baud rate are correct or not.
Check RS485’s connections of A and B is reverse connect or not.
RS232 Communication
Abnormal
Check connections;
Check RS232 port is enabled or not;
Check settings of gen-set ID and baud rate are correct or not.
LINK Communication
Abnormal
Check connections;
Check LINK port is enabled or not;
Check settings of gen-set ID and baud rate are correct or not.
_________________________________