Smith & nephew Dyonics 300xl Installation and operating instructions

Smith-Nephew

Dyonics

300XL

Xenon

Light

Source

erations/Service

Manual

DYONICS”

TABLE

OF

CONTENTS

|

Power

On

o

Off

for

Part

O

of

Equipment

Electrical

Shock

Hazard

=

Type

BF

Л

Equipment

SE

~

-

—

Brighter

TN

x

/

一

Darker

之

1

\

Caution:

See

Instructions

for

Use

Shutter

Control

Automatic

(AUTO)

(

|

)

STAND

BY

+)

Video

In

Date

of

Manufacture

Serial

sN|

|

Number

Se,

u

с

Classification

we

UL

(11)

Classification

CONTENTS

INTRODUCTION

AND

INDICATIONS

Introduction

and

Indications

............

2

WARNINGS

AND

CAUTIONS

WarningS

..........................

3

Cautions

......,...................

4

CONTROLS

AND

FUNCTIONS

FrontPanel

.......................

56

Rear

Panel

.........................

6

Side

Panel

.........................

7

Lamp

Assembly

.....................

8

INSTALLATION

AND

OPERATION

Turning

Unit

On

.....................

9

Selecting

Light

Intensity

.

ο

ον

9

StandByMode......................

9

Manual

Mode

...............,......

10

Automatic

Mode

......,..............

10

Error

Message

.....................

10

Inserting

and

Removing

Light

Guides

.....

11

Fiber

Optic

Light

Cable

Inspection

.......

44

RECOMMENDED

SYSTEM

CONFIGURATION

Recommended

System

Configuration

......................

12

TROUBLESHOOTING

Troubleshootingg

....................

13

MAINTENANCE

General

..

이

이에

이 의

14

Preventative

Maintenance

.............

14

Recommended

Annual

Performance

Checks

................

14

Electrical

Interference

................

14

Environmental

Protection

.............

14

Sterilization

and

Disinfection

.

..........

14

Replacement

of

High-Intensity

Lamp

.....

15

TECHNICAL

SPECIFICATIONS

Technical

Specifications

..............

16

ORDERING

INFORMATION

System

Components

................

17

Accessory

tems

....................

17

SERVICE

Test

Procedures

....................

18

Recommended

Annual

Performance

Checks

................

18

Hi-Pot

Current

Leakage

Test

...........

18

Unit

Cover

Removal

.................

18

Unit

Cover

Replacement

..............

18

WARRANTY

AND

SERVICE

Warranty

...................

Back

Cover

Service

....................

Back

Cover

FIGURES

Front

Panel

..............,..,......

5

Rear

Panel

...............,.........

6

Side

Panel

.........................

7

Lamp

Assembly

.....................

8

Light

Guide

Insertion

and

Removal

......

44

Fiber

Optic

Light

Cable

Inspection

.......

11

IEC

60601-1-1

Compliant

System

Configuration

................

12

DYONICS’

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

INTRODUCTION

AND

INDICATIONS

The

high-performance

Dyonics*

300XL

Xenon

Light

Source

is

a

state-ofthe-art

system

built

to

provide

years

of

reliable

service.

The

300XL

is

designed

to

operate

with

the

Dyonics

Digital

Video

camera

systems

for

use

in

endoscopic

procedures.

The

Dyonics

300XL

lamp

provides

intense,

white

light

at

over

5700"

K

color

temperature

and

is

suitable

for

virtually

all

endoscopic

video

requirements.

The

Dyonics

300XL

Xenon

Light

Source

will

operate

with

fiber

optic

and

liquid

light

cables.

PLEASE

BE

SURE

TO

READ

ALL

THE

INFORMATION

IN

THIS

MANUAL

CAREFULLY

BEFORE

USE.

INDICATIONS

Suitable

for

use

in

endoscopic

surgical

procedures.

CONTRAINDICATIONS

Not

intended

for

use

except

as

indicated

above.

Not

intended

for

use

where

endoscopic

surgery

is

contraindicated.

This

manual

will

familiarize

you

with

the

Dyonics

300XL

Xenon

Light

Source,

including

the

steps

which

should

be

taken

for

proper

care

and

maintenance

of

the

unit.

Adherence

to

these

steps

will

ensure

many

hours

of

reliable

operation.

Prior

to

using

the

light

source,

it

is

essential

that

all

components

of

the

system

be

inspected

for

damage

which

can

negatively

impact

the

eguipment

performance.

The

inspection

should

include

all

eguipment

to

be

used

in

surgery,

including

scope, cables

and

accessories.

Remove

the

light

source

and

accessories

from

the

shipping

container

and

inspect

contents

to

ensure

that

all

components

are

accounted

for.

Contact

your

Smith

&

Nephew

representative

if

damage

is

noted.

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

WARNINGS

Please

read

this

manual

before

using

the

Dyonics”

300XL

Xenon

Light

Source.

The

brief

operating

instructions

in

this

guide

will

make

the

system

easier

to

use,

while

the

recommended

maintenance

procedures

will

ensure

optimal

performance

for

years

of

reliable

use.

As

with

any

Surgical

instrument,

there

are

important

health

and

safety

considerations.

These

are

listed

below

and

reiterated

within

the

text.

A

WARNINGS

*

During

operation,

avoid

prolonged

contact

of

scope

tip

to

patient

tissue

or

flammable

materials.

Scope

tip

may

reach

high

temperatures

due

to

high-intensity

light

transmission.

Possible

explosion

hazard

if

used

in

the

presence

of

flammable

anesthetics.

When

the

light

source

is

tumed

on,

do

not

look

directly

at

the

Xenon

arc

lamp

without

protective

goggles.

The

high-intensity,

visual,

infrared,

and

ultraviolet

radiation

of

the

Xenon

lamp

may

cause

burns

to

the

skin,

or

permanent

damage

to

eyes.

The

main

enclosure

of

the

Dyonics

300XL

Xenon

Light

Source

contains

potentially

dangerous

high

voltage.

Access

to

the

enclosure

of

the

light

source

is

achieved

by

removing

the top

cover.

This

cover

should

be

removed

only

by

personnel

qualified

to

service

electronic

equipment.

*

Hazardous

high

voltage

and

energy

are

present

at

the

output

and

in

the

internal

circuitry

of

this

unit.

*

In

some

cases,

high

voltage

may

persist

after

the

power

has

been

removed.

Only

personnel

qualified

to

service

electronic

equipment

should

operate

or

troubleshoot

an

“uncased”

power

supply.

+

The

high

internal

pressure

of

the

lamp

may

cause

an

explosion,

regardless

of

whether

the

lamp

is

cold

or

hot.

Never

remove

the

lamp

from

the

lamp

module.

When

replacing

the

lamp,

replace

the

entire

lamp

module.

Always

wear

protective

clothing

and

a

face

mask

when

handling

the

lamp

module.

Do

not

hold

the

shutter

open

without

a

light

guide

in

place.

Failure

to

observe

this

precaution

may

result

in

eye

injury

or

burns

to

the

skin,

clothing

or

other

material

inadvertently placed

in

front

of

the

light

guide

port.

-

The

use

of

accessory

equipment

not

complying

with

the

equivalent

safety

requirements

of

this

equipment

may

lead

to

a

reduced

level

of

safety

of

the

resulting

system.

Consideration

relating

to

the

choice

shall

include:

—

Use

of

the

accessory

in

the

patient

vicinity.

—

Evidence

that

the

safety

certification

of

the

accessory

has

been

performed

in

accordance

to

the

appropriate

IEC

60601-1

and/or

IEC

60601-1-1.

If

this

unit

is

configured

as

part

of

a

system,

the

entire

system

should

be

tested

for

compliance

with

IEC

60601-1-1.

*

If

the

leakage

current

of

the

configured

system

exceeds

the

limits

of

IEC

60601-1,

install an

appropriately

rated,

UL

2601-1

approved

isolation

transformer

and

retest

the

system.

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

CAUTIONS

*

U.S.

FEDERAL

LAW

RESTRICTS

THIS

DEVICE

TO

SALE

BY

OR ON

THE

ORDER

OF

A

PHYSICIAN.

Disconnect

power

cord

before

cleaning

the

unit.

Power

switch

must

be

turned

off,

and

power

cord

disconnected

from

power

source,

before

attempting

to

replace

lamp

module.

Replace

only

with

appropriate Smith

&

Nephew

lamp

module

specified

for

the

light

source,

300XL

Xenon

replacement

module

(REF

7207398).

Use

of

any

other

lamp

module

will

void

the

warranty.

Lamp

module

may

be

very

hot.

Touch

only

the

mounting

handle

on

the

lamp

module;

other

parts

may

be

extremely

hot.

Use

protective

eyewear

when

handling

module.

There

are no

user-replaceable

parts

inside

the

light

source

case.

Refer

unit

to

a

qualified

technician

for

replacement

of

the

internal

fuse.

Replace

the

lamp

module

after

500

hours.

Do

not

leave

the

operating

light

cord

on

a

patient

or

the

drapes.

Failure

to

observe

this

precaution

may

result

in

burns

to

the

patient

and/or

the

surrounding

drapes.

This

unit

complies

with

IEC

60601-1-2.

However,

the

user

must

be

aware

that

this

does

not

necessarily

insure

protection

of

the

unit

against

interference

from

other

devices.

Do

not

place

the

multiple

portable

socket

outlet

on

the

floor.

Do

not

operate

at

line

voltages

other

than

those

stipulated

on

the

back

of

the

unit.

*

Handle

the

unit

with

care.

If

the

unit

is

dropped

or

damaged

in

any

way,

it

must

be

retumed

immediately

for

service.

Electrical

safety

testing

should

be

performed

by

a

biomedical

engineer

or

other

qualified

person.

This

equipment

is

designed

and

tested

to

minimize

interference

with

other

electrical

equipment.

However,

if

interference

occurs

with

other

equipment

it

may

be

corrected

by

one

or

more

of

the

following

measures:

-

Reorient

or

relocate

this

equipment,

the

other

equipment,

or

both.

ー

Increase

the

separation

between

the

pieces

of

eguipment.

-

Connect

the

pieces

of

equipment

into

different

outlets

or

circuits.

-

Consult

a

biomedical

engineer.

This

equipment

contains

electronic

printed

circuit

assemblies.

At

the

end

of

the

useful

life

of

the

equipment

it

should

be

disposed

of

in

accordance

with

any

applicable

national

or

institutional

relating

to

obsolete

electronic

equipment.

Ensure

that

the

lamp

module

is

not

installed

in

the

light

source

before

removing

or

replacing

the

light

source

cover.

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

CONTROLS

AND

FRONT

PANEL

2

FUNCTIONS

1

]

IN

À

|

HOURS

/

OUTPUT

LEVEL

:

-

οσο

|

oëco|

|

©

Oa

©-

A

|

A

&

Shutter

Control

a

TY

=

Е

Figure

1.

Dyonics*

300XL

Xenon

Light

Source

Front

Panel

CONTROL

1.

Main

Power

On/Off

Switch

2.

Light

Guide

Port

3.

STAND

BY

Mode

Button

4.

LED

and

Lamp

Life

Displays

5.

Manual

and

Automatic

(AUTO)

Mode

Indicators

FUNCTION

Power

for

the

light

source

is

activated

through

the

rocker switch

on

the front

panel

that

applies

line

voltage

to

the

unit.

Pressing

this

switch

“I”

(ON)

turns

on the

cooling

fans

and

activates

the

arc

lamp.

Pressing

“

©

"

(OFF)

turns

power

off

to

the

unit.

This

self-closing

light

port

is

designed

to

accept

the

Dyonics",

Wolf",

Olympus",

ACMI’,

and

Storz’

Light

Guide

end-fittings.

When

the

main

power

switch

is

activated

the

unit

will

automatically

default

to

STAND

BY

in

the

Manual

mode

and

the

light

intensity

level

will

be

at

a

minimum.

This

is

an

added

safety

feature.

Press

the

STAND

BY

button

and

the

light

source

will

default

to

the

Manual

mode

and

the

light

intensity

level

will

be

at

50%.

The

STAND

BY

button

may

be

activated

at

any

time

when

in

either

the

Manual

or

Automatic

modes.

The

light

level

will

be

reduced

to

zero.

To

return

to

the

original

setting,

press

the

STAND

BY

button

again.

LED

Display:

A

three-digit

numerical

display

will

illuminate

and

show

the

percentage

of

light

intensity

(0%

to

100%).

The

number

will

correspond

to

the

level

dictated

by

the

intensity

control

knob.

This

display

will

also

show

lamp

life

hours

and

error

messages.

Lamp

Life

Display:

When

the

main

power

switch

is

activated

the

LED

window

will

flash

the

amount

of

lamp

hours

that

have

expired,

counting

up

from

zero

in

one

hour

increments,

for

approximately

10

seconds.

After

that

time,

the

display

will

revert

to

a

steady

light

intensity

display

in

percentage.

Manual

Mode

allows

the

operator

to

determine

the

amount

of

light

delivered

into

the

viewing

area

by

adjusting

the

light

intensity

controls

to

the

desired

levels.

This

mode

is

preferred

when

using

a

video

camera

with

an

automatic

electronic

shutter

control

(see

“Selecting

the

Light

Intensity”).

When

the

main

power

switch

is

activated

the

light

source

will

default

to

the

STAND

BY

mode

and

by

pushing

the

STAND

BY

button,

the

light

source

will

default

back

to

the

Manuai

mode.

DYONICS’

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

5

CONTROLS

AND

FUNCTIONS

FRONT

PANEL

(continued)

Automatic

Mode

allows

the

light

source

to

increase

or

decrease

the

light

output

according

to

the

light

level

control

signal

received from

a

video

camera.

The

green

LED

the

AUTO

control

button

is

illuminated

when

this

mode

is

activated.

The

Automatic

mode

is

required

for

use

with

cameras

that

do

not

have

an

automatic

shutter

control.

6.

Light

Intensity

Meter

This

LED

bar

graph

meter

provides

a

visual

gauge

of

the

selected

light

level

when

using

the

Manual

mode,

and

a

representation

of

the set

point

being

used

by

the

video

camera

when

using

the

AUTO

mode.

7.

Light

Intensity

Control The

Light

Intensity

Control

allows

the

user

to

control

the

amount

of

illumination

the

light

source

emits.

To

increase

the

light

intensity

turn

the

knob

ciockwise,

to

decrease

the

light

intensity

turn

the

knob

counterclockwise.

REAR

PANEL

O

Smith

&

Nephew,

inc.

ANDOVER,

MA 01810

U.S.A,

ri

İce

썩

Oyonicu*

3OOXL

Xenon

Light

ce

REF.

7206084

Lk

>

~

(EN

LR

EN

OLE

LESS

^

я

3

;

3

©

Figure

2.

Dyonics“

300XL

Xenon

Light

Source

Rear

Panel

CONTROL

FUNCTION

1.

Power

Cord

Receptacle

Input

power

is

supplied

to

the

light

source

via

an

electrical

power

cord

connected

to

this

receptacle.

2.

Fuse

10

amp,

250

volts,

rated.

3.

Serial

Number

This

factory-assigned

number

uniquely

identifies

the

equipment

and

is

required

for

use

in

warranty

claims.

4.

Video

Input

Connector

The

vídeo

signal

cable

from

the

camera

controller

interfaces

with

the

light

source

at

the

Video

(BNC)

Input

Connector.

5.

Fan

Allows

for

cooling

of

the

unit.

6.

Fan

Allows

for

cooling

of

the

unit.

6

DYONICS’

300XL

XENON

LIGHT

SOURCE

OPERATIONS

/SERVICE

MANUAL

CONTROLS

AND

FUNCTIONS

SIDE

PANEL

Figure

3.

Dyonics’

300XL

Xenon

Light

Source

Side

Panel

CONTROL

FUNCTION

1.

Lamp

Assembly

Door

Encloses

the

lamp

inside

unit.

The

unit

will

not

operate

unless

the

door

is

closed.

2.

Door

Latch

Open

the

door

by

pushing

the

latch.

3.

Vent

Cools

the

unit.

Keep

the

vent

clear

or

the

unit

may

overheat.

DYONICS’

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

CONTROLS

AND

FUNCTIONS

LAMP

ASSEMBLY

Figure

4.

Dyonics’

300XL

Xenon

Light

Source

Lamp

Assembly

CONTROL

FUNCTION

1.

Lamp

Module

Door

Encloses

the

lamp

inside

the

unit.

The

unit

will

not

operate

unless

the

door

is

closed.

2.

Lamp

Module

Encases

the

Xenon

bulb

and

helps

to

disperse

heat.

3.

Xenon

Bulb

Provides

the

light.

8

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

INSTALLATION

AND

OPERATION

CAUTIONS

e

Do

not

place

the

multiple

portable

socket

outlet

on the

floor.

*

Do

not

operate

at

line

voltages

other

than

those

stipulated

on

the

back

of

the

unit.

*

Handle

the

unit

with

care.

If

the

unit

is

dropped

or

damaged

in

any

way,

it

must

be

returned

immediately

for

service.

TURNING

THE

UNIT

ON

A

WARNINGS

*

Possible

explosion

hazard

if

used

in

the

presence

of

flammable

anesthetics.

*

When

the

light

source

is

turned

on,

do

not

look

directiy

at

the

Xenon

arc

lamp

without

protective

goggles.

The

high-intensity,

visual,

infrared,

and

ultraviolet

radiation

of

the

Xenon

lamp

may

cause

burns

to

the

skin,

or

permanent

damage

to

eyes.

*

Hazardous

high

voltage

and

energy

are

present

at

the

output

and

in

the

internal

circuitry

of

this

unit.

*

In

some

cases,

high

voltage

may

persist

after

the

power

has

been

removed.

Only

personnel

qualified

to

service

electronic

equipment

should

operate

or

troubleshoot

an

“uncased”

power

supply.

Before

plugging

the

power

cord

into

a

power

outlet,

be

sure

that

the

power

corresponds

to

the

data

on

the

rear

panel

and

that

the

third

on

the

plug

is

properly

grounded

to

the

outlet.

The

light

source

should

be

placed

in

a

horizontal

position,

with

the

back

panel

clear

of

obstructions,

allowing

air

to

flow

freely

into

the

unit.

Pressing

the

power

switch

to

“

|

”

(ON)

will

start

the

cooling

fans,

illuminate

the

switch

button

and

activate

the circuitry

to

start

the

Xenon

arc

lamp

immediately.

Observe

the

LED

display

for

the

first

10

seconds

after

the

power

is

turned

on.

This

window

will

flash

the

lamp

life

expired

in

one

hour

increments.

This

will

assist

in

the

determination

of

lamp

replacement.

After

10

seconds

a

steady

number

will

display

showing

the

light

output

percentage.

Note:

The

Dyonics

300XL

Xenon

Light

Source

powers

on

to

the

STAND

BY

mode

in

the

Manual

mode.

When

the

STAND

BY

mode

is

deactivated,

the

light

output

defaults

to

50%

intensity.

SELECTING

THE

LIGHT

INTENSITY

The

Dyonics

300XL

Xenon

Light

Source

is

designed

to

operate

with

Dyonics

Digital

Video

Camera

systems.

These

endoscopic

cameras

utilize

an

electronic

shutter

which

automatically

controls

the

light

adjustment

from

the

light

source.

For

optimum

performance,

the

light

intensity

of

the

300XL

Xenon

Light

Source

should

be

set

at

the

desired

output

position

to

allow

the

electronic

shutter

of

the

camera

to

automatically

increase

or

decrease

the

required

light

level.

Optimum

light

intensity

can

be

achieved

by

increasing

or

decreasing

the

automatic

shutter

level

set-point

on

the

camera.

The

video

image

should

be

clear

and

bright,

without

any

“blooming”

caused

by

excessive

light.

When

the

endoscope

is

directed

toward

darker

or

lighter

areas,

or

its

distance

from

the

tissue

that

is

being

observed

is

varied,

the

light

level

will

automatically

be

increased

or

decreased

to

maintain

the

selected

brightness

of

the

picture.

If

the

video

image

is

too

bright

for

the

camera

to

operate

correctly,

then

the

light

intensity

on

the

light

source

should

be

decreased

until

a

satisfactory

light

level

is

achieved.

STAND

BY

MODE

The

Dyonics

300XL

Xenon

Light

Source

defaults

to

the

STAND

BY

mode

in

the

Manual

mode

upon

initial

power

on

of

the

unit.

The

STAND

BY

mode

is

a

safety

feature

which

aliows

for

the

light

output

to

be

reduced

to

a

minimum

level

to

prevent

unintentional

emission

of

light.

STAND

BY

mode

is

indicated

by

an

oscillating

bar

graph

in

the

Light

Intensity

Meter

and

three

dashes

in

the

LED

Display.

To

begin

the

procedure

press

the

STAND

BY

button

and

light

will

be

emitted.

The

STAND

BY

mode

can

be

employed

at

any

time

throughout

the

procedure.

Note:

Light

output

settings

in

either

the

manual

or

automatic

mode,

will

return

to

the

light

level

set

prior

to

the

employment

of

the

STAND

BY

mode.

DYONICS’

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

INSTALLATION

AND

OPERATION

MANUAL

MODE

ERROR

MESSAGE

When

the

main

power

switch

is

activated,

the

If

there

is

a

problem

with

the

functioning

of

this

unit

defaults

to

STAND

BY

in

the

Manual

mode.

light

source,

an

“Error”

(E#)

message

will

appear

in

the

Light

Intensity

Display

Window.

Refer

to

Manual

Mode

allows

an

operator

to

control

the

7 , ,

the

Troubleshooting

Section

of

this

manual.

amount

of

light

delivered

into

the

viewing

area

by

using

the

light

intensity

control

knob

to

adjust

the

light

intensity

level.

Manual

mode

is

preferred

when

using

a

video

camera

with

an

automatic

electronic

shutter

control.

To

increase

the

light

intensity

to

its

highest

output,

as

displayed

by

the

light

intensity

meter,

turn

the

light

intensity

control

knob

clockwise

and

allow

the

automatic

electronic

shutter

on

the

video

camera

to

control

the

light

adjustments.

Optimum

light

intensity

can

be

achieved

by

increasing

or

decreasing

the

automatic

shutter

level

set-point

on

the

camera.

The

video

image

should

be

clear

and

bright,

without

“blooming”

caused

by

excessive

light.

AUTOMATIC

MODE

Automatic

Mode

allows

the

light

source

to

increase

or

decrease

the

light

output

according

to

the

light

level

control

signal

received

from

the

video

camera.

The

green

LED

(next

to

the

AUTO

control

button)

is

illuminated

when

this

mode

is

activated.

Automatic

mode

is

required

for

use

with

cameras

that

do

not

have

an

automatic

electronic

shutter

control.

Optimum

light

intensity

can

be

achieved

by

using

the

light

intensity

control

Knob.

Determine

the

set

point

for

the

light

intensity

by

turning

the

light

intensity

knob

until

the

corresponding

bar

graph

is

illuminated

to

the

desired

level.

The

light

can

be

adjusted

up

or

down

from

this

point.

The

video

image

should

be

clear

and

bright

without

blooming

caused

by

excessive

light.

If

the

picture

is

too

dim

or

too

bright,

adjust

the

light

intensity

using

the

light

intensity

control

knob.

10

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS

/SERVICE

MANUAL

INSTALLATION

AND

OPERATION

WARNING:

During

operation,

avoid

FIBER

OPTIC

LIGHT

CABLE

prolonged

contact

of

scope

tip

to

patient

INSPECTION

tissue

or

flammable

materials.

Scope

tip

may

reach

high

temperatures

due

to

high-intensity

light

transmission.

Caution:

Do

not

leave

the

operating

light

cord

on

a

patient

or

the

drapes.

Failure

to

observe

this

precaution

may

result

in

burns

to

the

INSERTING

AND

REMOVING

LIGHT

patient

and/or

the

surrounding

drapes.

GUIDES

1.

Cuts,

abrasions,

or

tears

in

the

cable’s

silicone

sheath

will

reduce

overall

light

transmission.

1

WARNING:

Do

not

hold

the

shutter

open

Check

the

sheath

for

such

damage.

without

a

light

guide

in

place.

Failure

to

observe

this

precaution

may

result

in

eye

2.

While

aiming

one

end

of

the

cable

toward

injury

or

burns

to

the

skin,

clothing

or

other

a

bright

light,

inspect

the

other

end

for

material

inadvertently

placed

in

front

of

the

damaged

fibers,

e.g.,

black

dots

or

dark

gray

light

guide

port.

areas

(Figure

6). A

combination

of

broken

fibers

in

the

cable

or

endoscope

will

result

in

reduced

light

transmission.

The

combined

percentage

of

dark

spots

viewed

in

the

cable

end

should

not

exceed

20%

of

its

total

area.

First,

check

to

be

sure

that

the

multi-port

light

guide

adaptor

is

set

for

the

appropriate

light

guide

you

intend

to

use

(the

arrow

on

the

light

guide

adaptor

points

to

the

present

setting).

To

change

the

setting,

press

the

indexing

button

directly

below

the

light

port

and

slide

the

light

port

to

the

desired

setting.

Press

the

shutter

button

and

insert

the

light

guide

tip

into

the

port

(Figure

5).

To

remove

a

light

guide,

press

the

shutter

button

and

then

withdraw

the

light

guide.

Figure

6

©

Figure

5

3.

Perform

a

visual

fiber

bundle

diameter

comparison.

For

optimal

light

transmission,

the

diameter

of

the

fiber

bundles

in

the

endoscope’s

fiber

optic

light

post

should

match

the

fiber

bundle

diameter

of

the

light

cable.

This

will

prevent

unnecessary

heat

buildup

at

the

scope/light

guide

connection.

DYONICS’

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

11

RECOMMENDED

SYSTEM

CONFIGURATION

IEC

60601-1-1

COMPLIANT

SYSTEM

CONFIGURATION

Figure

7

indicates

a

system

configuration

that

complies

with

IEC

60601-1-1

requirements.

WARNING:

If

this

unit

is

configured

as

part

of

a

system,

the

entire

system

should

be

tested

for

compliance

with

IEC

60601-1-1.

*

If

the

leakage

current

of

the

configured

system

exceeds

the

limits

of

IEC

60601-1,

install

an

appropriately

rated,

UL

2601-1

approved

isolation

transformer

and

retest

the

system.

The

use

of

accessory

equipment

not

complying

with

the

equivalent

safety

requirements

of

this

equipment

may

lead

to

a

reduced

level

of

safety

of

the

resulting

system.

Consideration

relating

to

the

choice

shall

include:

—

Use

of

the

accessory

in

the

patient

vicinity.

—

Evidence

that

the

safety

certification

of

the

accessory

has

been

performed

in

accordance

to

the

appropriate

IEC

60601-1

and/or

IEC

60601-1-1.

COLOR

VIDEO

MONITOR

IEC

60601-1/UL

2601-1

Sony

PVM-20M2MDU

CERTIFIED

TRANSFORMER

REF

7206091

WITH

A

VA

RATING

=

1000

AC

Input

|.

Toroid

ISB-100W

Note:

Isolation

Transformer

required

for

COLOR

VIDEO

PRINTER

220/240

VAC

setup

only

AC

Input

AC

Output

Sony

UP-5600MDU

REF

7204973

A

or

Sony

UP-5650MDU

[wa

Receptacle]

REF

7205183

AC

Input

|

e

MEDICAL

GRADE

MULTIPLE

PORTABLE

SOCKET

OUTLET

SMITH

&

NEPHEW

CAMERA

CONTROL

UNIT

SUITABLE

FOR

EXPECTED

LOAD

Dyonics”

ED-3

Camera

Control

Unit

NTSC

REF

7206062

/

PAL

REF

7206064

AC

Output

AC

Input

or

A

Dyonics

Vision

325Z

Camera

Control

Unit

NTSC

REF

7207445

/

PAL

REF

7207446

or

Dyonics

HD900

Camera

Control

Unit

NTSC

REF

7206080

/

PAL

REF

7207395

AC

Input

|~«

SMITH

&

NEPHEW

LIGHT

SOURCE

300XL

Xenon

Light

Source

REF

7206084

DYONICS'

VISION

625

DIGITAL

CAPTURE

SYSTEM

REF

7207444

AC

Input

|

e

AC

input

Figure

7.

IEC

60601-1-1

System

Configuration

12

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

TROUBLESHOOTING

If

the

procedures

below

do

not

resolve

the

problem,

the

unit

should

be

referred

to

qualified

personne!

for

service.

SYMPTOM

POSSIBLE

CAUSE

REMEDY

The

lamp

and

power

switch

light

fail

to

come

on

when

the

power

switch

is

pressed.

The

unit

is

not

connected

to

power.

The

lamp

door

is

not

fully

closed.

Plug

into

a

power

outlet

of

suitable

rating.

Ensure

that

both

ends

of

the

power

cord

are

properly

connected.

Fully

close

the

lamp

door.

The

lamp

comes

on but

the

power

switch

does

not

iHuminate

when

the

power

switch

is

pressed.

Defective

power

switch

light.

Refer

to

qualified

personnel

for

light

service.

(The

unit

may

be

operated

safely

without

the

power

switch

light.)

The

power

switch

light

comes

on

but

Xenon

lamp

fails

to

ignite

when

the

power

switch

is

pressed.

Defective

lamp.

Replace

the

lamp

module.

The

unit

will

automatically

shut

down

after

15

seconds

if

the

bulb

does

not

ignite.

Call

your

Smith

&

Nephew

Representative

or

Customer

Service

Center.

Error

message

(E#).

Light

source

overheating.

Turn

the

off unit.

Find

the

source

of

the

airflow

blockage

and

remove

it.

Turn

unit

back

on.

If

unit

does

not

power

up,

call

your

Smith

&

Nephew

Representative

or

Customer

Service

Center.

The

light

output

is

low

but

the

lamp

has

less

than

500

hours

operation.

The

manual

shutter

is in

the

closed

position.

STAND

BY

function

activated.

The

light

cable

is

not

in

the

multiport

light

adaptor.

Defective

lamp.

Turn

the

intensity

knob clockwise

to

increase

the

light

intensity.

Press

the

STAND

BY

button

to

bring

unit

to

set

brightness

level.

Reseat

the

light

cable.

Check

to

see

if

multiport

light

adaptor

is

in

correct

position.

Replace

the

lamp

module.

Picture

too

dark.

Manual

shutter

at

closed

position.

STAND

BY

feature

activated.

Light

cable

not

in

multiport

light

adaptor

correctly.

Defective

lamp.

Damaged

scope.

Damaged

light

cable.

Turn

intensity

knob

clockwise

to

increase

light

intensity.

Press

STAND

BY

button

to

bring

unit

to

set

brightness

level.

Reseat

light

cable.

Check

to

see

if

multiport

light

adaptor

is in

correct

position.

Replace

the

lamp

module.

Check

endoscope

and

if

damaged

call

Smith

&

Nephew

Customer

Service

for

a

replacement

unit.

Replace

light

cable.

LED

display

indicates

“

===

"

when

unit

is in

the

AUTOMATIC

mode.

The

cable

is

missing

or

not

connected

from

the

Camera

Control

Unit

to

the

VIDEO

IN

connector

on

the

back

of

the

light

source.

Reconnect

cable.

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

13

MAINTENANCE

GENERAL

The

Dyonics

300XL

Xenon

Light

Source

was

thoroughly

tested

and

calibrated

before

shipment

from

the

factory.

If

difficulties

are

encountered

that

cannot

be

resolved

using

these

instructions,

please

contact

Customer

Service

and

provide

a

full

description

of

the

problem,

along

with

the

serial

number

of

the

unit.

PREVENTIVE

MAINTENANCE

No

scheduled

maintenance

program

is

required

to

ensure

the

proper

performance

of

the

Dyonics

300XL

Xenon

Light

Source.

Adherence

to

hospital

guidelines

for

care

and

handling

of

electronic

equipment

will

help

to

maximize

the

life

and

utility

of

the

light

source.

Service

and

repairs

should

be

performed

only

by

a

qualified

technician.

Caution:

Disconnect

power

cord

before

cleaning

the

light

source.

The

exterior

of

the

light

source

should

be

cleaned

often

enough

to

prevent

the

accumulation

of

dust

and

dirt,

especially

around

the

air

intake

and

outlet

openings.

Use

a

soft,

dry

brush

and

a

vacuum

or

low-pressure

blower.

Painted areas

of

the

panel

and

cabinet

should

be

cleaned

with

a

soft,

damp

cloth

and

a

mild

detergent.

RECOMMENDED

ANNUAL

PERFORMANCE

CHECKS

Smith

&

Nephew

recommends

that

Dielectric

Strength,

Earth

Leakage

Current,

and

Protective

Earth

Testing

be

performed

annually

to

assure

continued

compliance

with

applicable

safety

requirements.

These

tests

should

be

conducted

in

accordance

with

specifications

UL2601-1/

IEC

60601-1.

Caution:

Electrical

safety

testing

should

be

performed

by

a

biomedical

engineer

or

other

qualified

person.

ELECTRICAL

INTERFERENCE

Caution:

This

unit

complies

with

IEC

60601-1-2.

However,

the

user

must

be

aware

that

this

does

not

necessarily

insure

protection

of

the

unit

against

interference

from

other

devices.

Caution:

This

equipment

is

designed

and

tested

to

minimize

interference

with

other

electrical

equipment.

However,

if

interference

occurs

with

other

equipment

it

may

be

corrected

by

one

or

more

of

the

following

measures:

+

Reorient

or

relocate

this

equipment,

the

other

equipment,

or

both.

*

Increase

the

separation

between

the

pieces

of

eguipment.

*

Connect

the

pieces

of

equipment

into

different

outlets

or

circuits.

+

Consult

a

biomedical

engineer.

ENVIRONMENTAL

PROTECTION

Caution:

This

equipment

contains

electronic

printed

circuit

assemblies.

At

the

end

of

the

useful

life

of

the

equipment

it

should

be

disposed

of

in

accordance

with

any

applicable

national

or

institutional

relating

to

obsolete

electronic

equipment.

STERILIZATION

AND

DISINFECTION

The

Dyonics

300XL

Xenon

Light

Source

operates

outside

of

the

sterile

field

and

does

not

require

sterilization.

Sterilization

and/or

disinfection

procedures

will

damage

the

product

and

void

the

warranty.

Exterior

surfaces

of

the

light

source

may

be

disinfected

by

using

a

cleaning/

disinfecting

detergent.

Please

refer

to

the

instructions

from

the

light

guide

manufacturer

for

proper

sterilization

parameters

for

the

light

guide.

14

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

MAINTENANCE

REPLACEMENT

OF

HIGH-INTENSITY

LAMP

The

Dyonics

300XL

Light

Source

incorporates

a

long-life

lamp

warranted

for

up

to

500

hours

of

operation.

Through

the

front

panel

display,

the

operator

is

shown

hours

of

life

expired

each

time

the

light

Source

is

powered

on.

When

the

unit

is

powered

on,

the

LED

display

will

flash

a

number.

This

flashing

number

depicts

the

amount

of

hours

the

lamp

has

been

in

operation

beginning

from

zero.

The

lamp

is

warranted

for

500

hours

of

operation.

Caution:

Replace

only with

appropriate

Smith

&

Nephew

lamp

module

specified

for

the

light

source,

300XL

Xenon

replacement

module

(REF

7207398).

Use

of

any

other

lamp

module

will

void

the

warranty.

Caution:

Lamp

module

may

be

very

hot.

Touch

only

the

mounting

handle

on

the

lamp

module;

other

parts

may

be

extremely

hot.

Use

protective

eyewear

when

handling

module.

Caution:

There

are

no

user-replaceable

parts

inside

the

light

source

case.

Refer

unit

to

a

qualified

technician

for

replacement

of

the

internal

fuse.

Replace

lamp

module

after

500

hours.

TO

REPLACE

THE

LAMP

Caution:

Power

switch

must

be

turned

off,

and

power

cord

disconnected

from

power

source,

before

attempting

to

replace

lamp

module.

1.

Turn

the

power

off

by

pressing

the

power

switch

button

to

the

“

Ci

”

(OFF)

position.

2.

Open

the

side

lamp

door.

3.

Grasp

the

mounting

handle

of

the

lamp

assembly

and

slide

the

lamp

module

out

of

the

light

source.

Lamp

module

should

be

disposed

of

carefully.

4.

Align the

new

lamp

module

with

the

mounting

slides

inside

the

light

source,

then

gently

push

the

module

in

as

far

as

it

will

go.

5.

Close

the

side

lamp

door.

6.

Press

the

power

switch button

to

“I”

(ON)

to

begin

operation.

7.

Reset

the

hour

meter.

TO

RESET

THE

HOUR

METER

1.

After

the

bulb

is

replaced

turn

unit

ON.

2.

Within

the

first

10

seconds

of

power

up,

the

lamp

hour

life

is

displayed.

Within

that

time,

the

STAND

BY

button

must

be

pushed

for

five

seconds.

The

lamp

hours

will

be

reset

and

the

display

will

flash

“O”

for

five

more

seconds.

WARNING:

The

high

internal

pressure

of

the

lamp

may

cause

an

explosion,

regardless

of

whether

the

lamp

is

cold

or

hot.

Never

remove

the

lamp

from

the

lamp

module.

When

replacing

the

lamp,

replace

the

entire

lamp

module.

Always

wear

protective

clothing

and

a

face

mask

when

handling

the

lamp

module.

DYONICS’

300XL

XENON

LIGHT

SOURCE

OPERATIONS

/SERVICE

MANUAL

15

TECHNICAL

SPECIFICATIONS

TECHNICAL

SPECIFICATIONS

Lamp

Type

300

Watt

Xenon

Short

Arc

Color

Temperature

5700°

К

-

6000°

К

Lamp

Life

500

hours

Input

Power

Requirements

100-230

VAC,

50/60

Hz,

600

VA

Fuse

10A

250V

Power

Supply

Cord

is

a

Disconnect

Device

Class

|

Device

—

Ordinary

Environment

Leakage

Current

to

Ground

Less

than

100

microamperes

Light

Guide

Receptacle

Designed

to

accept

Dyonics*

/Wolf*,

Olympus’,

ACMI’,

and

Storz”,

light

guide

end-fittings.

Dimensions

Cabinet:

Height:

4.5

inches

(11.43

cm)

Length:

16

inches

(40.64

cm)

Width:

17

inches

(43.18

cm)

Weight

14

pounds

Ambient

Operating

Temperature

40°

F

to

100°

F

(5°

C

to

38°

C)

Transport

and

Storage

Temperature

-13°

F

to

158°

F

(-25°

C

to

70°

C)

16

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

ORDERING

INFORMATION

SYSTEM

COMPONENTS

REF

DESCRIPTION

7206084

300XL

Xenon

Light

Source,

300

Watt

7207398

300

Watt

replacement

lamp

module

for

300XL

Xenon

Light

Source

ACCESSORY

ITEMS

REF

DESCRIPTION

3004*

Gemini

Universal

Light

Cable,

2

mm,

8

ft.

2985

Gemini

Universal

Light

Cable,

4

mm,

8

ft.

2140

Gemini

Universal

Light

Cable,

5

mm,

8

ft.

7205177

Gemini

Fiber

Optic

Light

Cable,

5

mm,

12

ft.

7205178

Gemini

Fiber

Optic

Light

Cabte,

5

mm,

10

ft.

7205179

Gemini

Fiber

Optic

Light

Cable,

4

mm,

12

ft.

7205180

Gemini

Fiber

Optic

Light

Cable,

4

mm,

10

ft.

7208329

Gemini

Fiberoptic

Light

Cable,

6

mm,

10

ft.

permanent

mount

Dyonics*

/Wolf*

connectors

7207399

System,

300XL

Xenon

Light

Source,

German

7207400

System,

300XL

Xenon

Light

Source,

Spanish

7207401

System,

300XL

Xenon

Light

Source,

French

7207402

System,

300XL

Xenon

Light

Source,

Italian

7207403

System,

300XL

Xenon

Light

Source,

Swedish

7207404

System,

300XL

Xenon

Light

Source,

Dutch

7207405

System,

300XL

Xenon

Light

Source,

English

(U.K.

cord)

7207406

System,

300XL

Xenon

Light

Source,

English

(Continental

cord)

7207407

System,

300XL

Xenon

Light

Source,

English

(U.S.

cord)

*includes

Dyonics/Wolf

adaptors

for

use

with

2.7

mm,

1.9

mm,

and

1.7

mm

endoscopes.

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

17

SERVICE

TEST

PROCEDURES

AUTO

CIRCUIT

TEST

With

power

on,

switch

Xenon

unit

to

AUTO

mode.

Input

a

live

video

signal

through

the

“VIDEO

IN”

connector

on

back

of

unit.

Vary

the

live

video

input

from

maximum

to

minimum

and

observe

shutter

response

to

ensure

smooth

movement,

from

fully

closed

to

fully

open.

Next,

vary

the

live

video

input

from

minimum

to

maximum

and

observe

the

shutter

response

to

ensure

smooth

action,

from

fully

open

to

fully

closed.

Note:

Necessary

video

input

may

also

be

produced

by

alternately flooding

the

camera

head

with

light

and

then

covering

the

head

so

that

light

is

prevented

from

entering

it.

RECOMMENDED

ANNUAL

PERFORMANCE

CHECKS

Smith

&

Nephew

recommends

that

Dielectric

Strength,

Earth

Leakage

Current,

and

Protective

Earth

Testing

be

performed

annually

to

assure

continued

compliance

with

applicable

safety

requirements.

These

tests

should

be

conducted

in

accordance

with

specifications

UL2601-1/

IEC

60601-1.

Caution:

Electrical

safety

testing

should

be

performed

by

a

biomedical

engineer

or

other

qualified

person.

UNIT

COVER

REMOVAL

Caution:

Ensure

that

the

lamp

module

is

not

installed

in

the

light

source

before

removing

or

replacing

the

light

source

cover.

1.

Open

the

lamp

access

door.

Remove

the

lamp

module

by

grasping

the

handle

and

pulling

the

module

out

and

slightly

toward

the

back

of

the

light

source.

2.

Remove

the

three

cover

screws

at

the

top,

back

of

the

light

source.

Remove

the

cover

screw

on

the

side

opposite

the

lamp

door.

3.

With

the

lamp

door

fully

open,

lift

up

at

the

back

of

the

cover

and

pull

toward

the

back

of

the

unit.

UNIT

COVER

REPLACEMENT

Caution:

Ensure

that

the

lamp

module

is

not

installed

in

the

light

source

before

replacing

or

removing

the

light

source

cover.

1.

Keep

the

lamp

access

door

fully

opened.

Position

the

cover

over

the

light

source

case

with

the

back

of

the

cover

higher

than

the

front.

2.

Engage

the

lip,

inside

the

front

of

the

cover,

with

the tab

along

the

front

of

the

unit.

Push

the

cover

toward

the

front

of

the

unit

and

push

down

ensuring

that

the

case

side

tabs

are

aligned

with

the

lip

along

the

sides

of

the

cover.

3.

Replace

the

three

cover

screws

at

the

top,

back

of

the

unit.

Install

the

lamp

module

and

close

the

lamp

access

door.

18

DYONICS'

300XL

XENON

LIGHT

SOURCE

OPERATIONS/SERVICE

MANUAL

WARRANTY

The

Dyonics®

300XL

Xenon

Light

Source

is

warranted

to

be

free

from

defects

in

material

and

workmanship

for

one

year

from

date

of

original

invoice.

The

Xenon

lamp

assembly

is

warranted

to

be

free

from

defects

in

material

and

workmanship

for

500

hours

of

operation.

Modifications

or

repairs

done

by

persons

not

specifically

authorized

by

Smith

&

Nephew

will

void

this

warranty.

In

no

event

shall

Smith

&

Nephew

be

liable

for

any

anticipated

or

lost

profits,

consequential

damages

or

loss

of

time

incurred

as

a

result

of

the

purchase,

repair

or

use

of

this

equipment.

Please

contact

Smith

&

Nephew

Customer

Service

for

warranties

on

refurbished

and

service/exchange

products.

NO

OTHER

WARRANTY,

EXPRESSED

OR

IMPLIED,

IS

GIVEN.

SERVICE

To

offer

the

best

service

possible,

Smith

&

Nephew

offers

a

24-Hour

Replacement

Program

for

its

products.

The

Service

Replacement

Program

provides

you

with

a

product

that

has

been

refurbished

and

incorporates

the latest

product

improvements.

Return

shipment

of

this

unit

to

Smith

8

Nephew

should

only

be

done

using

the

correct

shipping

container

and

appropriate

instructions.

If

the original

container

is

not

available,

contact

Smith

&

Nephew.

Modifications

or

repairs

done

by

persons

not

specifically

authorized

by

Smith

&

Nephew

will

void

the

warranty.

Please

contact

your

local

Smith

&

Nephew

representative

for

information.

Dyonics

is

a

registered

trademark

of

Smith

&

Nephew,

Inc.

Wolf

is

a

registered

trademark

of

Richard

Wolf

G.m.BH.

Olympus

is

a

registered

trademark

of

Olympus

Optical

Co.,

Ltd.

ACMI

is

a

registered

trademark

of

Conquest

Telecommunication

Service

Corp.

Storz

is

a

registered

trademark

of

Kart

Storz

GmBH

and

Co.

Smith

&

Nephew.

Inc.

All

Rights

Reserved.

Printed

in

U.S.A.

European

CE

Mark

Representative:

Smith

&

Nephew,

inc.,

York

Science

Park,

Heslington,

York,

YO10

5DF,

United

Kingdom.

SmitharNephew

First

Choice

in

Endoscopy

www.endoscopyl.com

Smith

&

Nephew,

Inc.,

Endoscopy

Division

Andover,

MA

01810

U.S.A.

Telephone:

978-749-1000

+

Fax:

978-749-1108

U.S.

Customer

Service:

1-800-343-5717

International

Customer

Service:

+1-978-749-1140

Outside

the

U.S.,

please

contact

an

authorized

representative

of

Smith

&

Nephew.

06/01

1060771

Rev.

E

Smith & Nephew Dyonics 300XL Installation and operating instructions

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