Sony Digital Photo Printer DPP-EX7 User manual

DIGITAL PHOTO PRINTER
DPP-EX7
SERVICE MANUAL
Volume 2 1st Edition

DPP-EX7 V2
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so.Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden.Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien.Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
WARNING
This unit has no power switch.
When installing the unit, incorporate a readily
accessible disconnect device in the fixed wiring, or
connect the power cord to a socket-outlet which must
be provided near the unit and easily accessible, so that
the user can turn off the power in case a fault should
occur.
WARNUNG
Dieses Gerät hat keinen Netzschalter.
Beim Einbau des Geräts ist daher im Festkabel ein
leicht zugänglicher Unterbrecher einzufügen, oder das
Netzkabel mu
ß mit einer in der Nähe des Geräts
befindlichen, leicht zugänglichen Wandsteckdose
verbunden werden, damit sich bei einer
Funktionsstörung die Stromversorgung zum Gerät
jederzeit unterbrechen lä ß t.

1
DPP-EX7 V2
/Table of Contents
..........................................................................................................3 (J)
...................................................................................................3 (J)
Manual Structure
Purpose of this manual ........................................................................................ 3 (E)
Related manuals................................................................................................... 3 (E)
5. Semiconductor Pin Assignments
6. Spare Parts
6-1. Notes on Repair Parts..................................................................................6-1
6-1. .......................................................................................6-1
6-2. Exploded Views ..........................................................................................6-2
6-3. Electrical Parts List .....................................................................................6-6
6-4. Frame.........................................................................................................6-12
6-5. Packing Materials & Supplied accessories ...............................................6-12
7. Block Diagram
Overall ....................................................................................................7-1
8. Schematic Diagrams and Board Layouts
8-1. Shcematic Diagrams....................................................................................8-1
DK-45 ....................................................................................................8-1
JD-45 ....................................................................................................8-3
PE-45 ....................................................................................................8-3
RM-45 ....................................................................................................8-3
MD-45 ....................................................................................................8-4
PR-45 ....................................................................................................8-5
PW-45 ....................................................................................................8-6
TP-45 ....................................................................................................8-7
Frame ....................................................................................................8-8

2DPP-EX7 V2
8-2. Board Layouts .............................................................................................8-9
JD-45 ....................................................................................................8-9
PE-45 ....................................................................................................8-9
PR-45 ....................................................................................................8-9
PW-45 ....................................................................................................8-9
RM-45 ....................................................................................................8-9
TP-45 ....................................................................................................8-9
DK-45 ..................................................................................................8-10
MD-45 ..................................................................................................8-12

3 (J)
DPP-EX7 V2

3 (E)
DPP-EX7 V2
Manual Structure
Purpose of this manual This manual is the service manual Vol. 2 of Digital Photo Printer DPP-EX7.
This manual describes the information on maintenance and the service information
such as semiconductors, spare parts, block diagrams, schematic diagrams, and board
layouts.
Related manuals In addition to this “Service Manual Vol. 2”, this unit is provided with the manual
below.
..
..
.Service Manual Vol. 1 (Not supplied for products.)
Part No.: 9-955-392-11
This manual describes the information on the maintenance of this unit, and the
service information, parts replacement, service mode, and troubleshooting.
..
..
.Operating Instruction (Supplied for products.)
Part No.: 3-207-207-11
These manuals describe the information required for the actual management and
operation of this unit.
..
..
.“Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in B&P Company equipment.
Semiconductors that cannot be searched for on this CD-ROM are listed in the
service manual for the corresponding unit. The service manual contains a com-
plete list of all semiconductors and their ID Nos., and thus should be used together
with the CD-ROM.
Part number: 9-968-546-XX

5-1
DPP-EX7 V2
Section 5
Semiconductor Pin Assignments
The following describes the semiconductor types used in
this unit.
For semiconductors marked with page numbers in the
index, refer to the corresponding pages in this section.
However, in some cases incompatible types are also listed,
therefore, when a part is to be replaced, also refer to the
Spare Parts section.
In addition, for semiconductors with ID Nos., refer to the
separate CD-ROM titled “Semiconductor Pin Assignments”
(Sony Part No. 9-968-546-xx) that allows searching for
parts by semiconductor type or ID No.
The semiconductors in the manual or on the CD-ROM are
listed by equivalent types. Thus the external view or the
index mark indication may differ from the actual type.
Pin assignments and block diagrams are based on the IC
manufacturer’s data book.
Index
DIODE Page or ID No.
1SS355TE-17 ..................................................................DC008-02
DA204U ...........................................................................DC001-01
DA204UT106 ...................................................................DC001-01
RB060L-40TE25 ..............................................................DC007-01
RB551V-30TE-17............................................................. DC008-02
STZ6.8N-T146 .................................................................DC001-18
UDZ-TE-17-2.7B ..............................................................DC008-04
LED Page or ID No.
AA1102W ......................................................................... LC003-01
AA1102W-TR ................................................................... LC003-01
PG1102W ........................................................................ LC003-01
PG1102W-TR .................................................................. LC003-01
SIR-34ST3FK................................................................... LR001-02
SML-020MVT-T87 ........................................................... LC009-02
TRANSISTOR Page or ID No.
2SA1162G ....................................................................... TC001-01
2SA2018TL ...................................................................... TC001-01
2SB1424-T100-R ............................................................. TC002-01
2SB709A-R-TX ................................................................ TC001-01
2SC1623 .......................................................................... TC001-02
2SC2412K-T-146-Q ......................................................... TC001-02
2SC5585TL...................................................................... TC001-02
2SD2537-T100VW ........................................................... TC002-02
2SJ243-T1 ....................................................................... TC001-20
DTA114EUA .................................................................... TC001-04
DTA114EUA-T106 ........................................................... TC001-04
DTC114EUA-T106 ........................................................... TC001-03
DTC114TK ....................................................................... TC001-03
DTC124EUA-T106 ........................................................... TC001-03
DTC144EUA-T106 ........................................................... TC001-03
UN2124 ............................................................................ TC001-04
UN2124-TX ...................................................................... TC001-04
UN2211 ............................................................................ TC001-03
UN2211-TX ...................................................................... TC001-03
UN2212 ............................................................................ TC001-03
UN2212-TX ...................................................................... TC001-03
UN2215-QRS(TX)............................................................ TC001-03
XN4601 ............................................................................ TC006-06
XN4601-TW ..................................................................... TC006-06
XP162A12A6PR .............................................................. TC002-06
XP4215-TXE .................................................................... TC005-14

5-2 DPP-EX7 V2
CSB
SKB
DI
DO
WCB
RBB
GND
1
2
3
4
5
6
7
14
13
12
11
10
9
8
V
CC
V CC
OSC OUT
OSC IN
NC
NC
32KOUT
8K (512 x16) -BIT SERIAL EEPROM
—TOP VIEW—
INPUTS
CSB
DI
OSC
IN
SKB
WCB
OUTPUTS
32KOUT
DO
OSC
OUT
RBB
OTHER
NC
: CHIP SELECT
: SERIAL DATA
: OSCILLATOR
: SERIAL CLOCK
: WRITE PROTECT
: 32 kHz CLOCK
: SERIAL DATA
: OSCILLATOR
: READY/BUGY STATUS
: NO CONNECTION
[|IC|]
IC Page or ID No.
BA033SFP-E2...........................................................BA033SFP-E2
BU9861FV-WE2 ......................................................................... 5-2
HD6417193F160......................................................................... 5-4
HG73C083FL ............................................................. HG73C083FL
MBM29DL323TE90TN...........................MBM29DL324BD-90PFTN
MTD2009J-4072 ......................................................................... 5-3
S-80840ANUP-ED4-T2 ............................................. S-8054HN-CB
TC7SH14FU-TE85R ...................................................... TC7S14FU
TC7SHU04FU-TE85R ......................................................TC7S04F
V54C3128164VAT7 ..........................................HY57V281620AT-P
XC6365D103MR ......................................................................... 5-2
OTHERS Page or ID No.
DG-105F3 ........................................................................MA014-03
LTB-305R4...................................................................... MR008-01
REFLECTORDG-105F3 ..................................................MA014-03
Index, IC
BU9861FV-WE2 (ROHM)
XC6365D103MR (TOREX)
FB CE
5
V CC EXT/
123
GND
4
DC/DC CONVERTER CONTROLLER
—TOP VIEW—
FB 5
+
_
CE 4
V REF WITH
SOFT START,
CE
+
_
BUFFER,
DRIVER
PHASE
COMPENSATION
PWM/PFM
CONT.
RAMP WAVE
GEN.,
OSC
EXT/
1
ERROR AMP. PWM COMP.
INPUTS
CE
FB
OUTPUT
EXT/
: CHIP ENABLE
: FEEDBACK
: EXTERNAL TRANSISTOR CONNECTION

5-3
DPP-EX7 V2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
DUAL MOTOR DRIVER
—TOP VIEW—
GND
GND
INPUTS
DEC A, DEC B,
DEC C, DEC D
ENA A, ENA B,
ENA C, ENA D
PHA A, PHA B,
PHA C, PHA D
OUTPUTS
OUT A, OUT B,
OUT C, OUT D,
OUT A*, OUT B*,
OUT C*, OUT D*
OTHERS
CR A, CR B,
CR C, CR D
R
S A, R S B,
R
S C, R S D
V
MM A, V MM B,
V
MM C, V MM D
V
REF A, V REF B,
V
REF C, V REF D
: DECAY
: ENABLE
: PHASE
: OUTPUT
: C AND R CONNECTION
: RS CONNECTION
: POWER SUPPLY VOLTAGE FOR MOTOR
: VOLTAGE REFERENCE
1
2
3
4
5
6
7
8
9
10
PIN
NO. O
—
O
—
—
I
I
I
—
—
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PIN
NO. PIN NO. PIN NO.
I/O SIGNAL I/O SIGNAL I/O SIGNAL I/O SIGNAL
—
—
I
I
I
—
—
O
—
O
O
—
O
—
—
I
I
I
—
—
—
—
I
I
I
—
—
O
—
O
OUT B*
R
S B
OUT B
V
MM B
V
REF B
PHA B
ENAB
DEC B
CR B
V
CC
V CC
CR C
DEC C
ENA C
PHA C
V
REF C
V
MM C
OUT C
R
S C
OUT C*
OUT D*
R
S D
OUT D
V
MM D
V
REF D
PHA D
ENA D
DEC D
CR D
NC
NC
CR A
DEC A
ENA A
PHA A
V
REF A
V
MM A
OUT A
R
S A
OUT A*
ENA A, ENA B,
ENA C, ENA D
0
0
1
PHA A, PHA B,
PHA C, PHA D
0
1
x
OUT A, OUT B,
OUT C, OUT D
0
1
OFF
OUT A*, OUT B*,
OUT C*, OUT D*
1
0
OFF
0
1
x
: LOW LEVEL
: HIGH LEVEL
: DON’T CARE
MTD2009J-4072 (SHINDENGEN)
OUT A OUT A* V
MM
A
V
MM
B
OUT B* OUT B
38 40 37
4 1 3
+
_
BLANKING
ONE SHOT BLANKING ONE SHOT
CR A
V
REF
A
R
S
A
32 36 39
R
S
B
V
REF
B
2 5
CR B 9
+
_
CURRENT
SENSOR CURRENT SENSOR
GATE CIRCUIT GATE CIRCUIT
OUT C OUT C* V
MM
C
18 20 17
V
MM
D
OUT D* OUT D
24 21 23
+
_
BLANKING
ONE SHOT BLANKING ONE SHOT
CR C
V
REF
C
R
S
C
12 16 19
R
S
D
V
REF
D
22 25
CR D 29
+
_
CURRENT
SENSOR CURRENT SENSOR
GATE CIRCUIT GATE CIRCUIT
ENA B DEC B PHA B
14 13 15
ENA C
DEC C
PHA C
14 13 15
TEMPERATURE
SENSOR
130dC 150dC
ENA A
DEC A
PHA A
34
33
35
ENA D
DEC D
PHA D
27
28
26
GND GND
IC

5-4 DPP-EX7 V2
HD6417193F160 (HITACHI)
181
185
190
195
200
205
210
215
220
225
230
235
240
32M-BIT MICROPROCESSOR
–TOP VIEW–
120
115
110
105
100
95
90
85
80
75
70
65
61
180 175 170 165 160 155 150 145 140 135 130 125 121
1 5
10 15 20 25 30 35 40 45 50 55 60
INPUTS
ADTRG
AFE FS
AFE RDET
AFE RXIN
AFE SCLK
AN2 - AN7
ASEMD0
AUDCK
BREQ
CA
CTS2
DREQ0
EXTAL
EXTAL2
IOIS16
IRL0 - IRL3, IRQ0 - IRQ5
LCK
MD0 - MD2
MD3, MD4
MD5
NMI
MSSCLK
PCC0BVD1, PCC0BVD2
PCC0CD1, PCC0CD2
PCC0RDY
PCC0VS1, PCC0VS2
PCC0WAIT
PINT0 - PINT15
PTD4, PTD6
PTF0 - PTF7
PTG0 - PTG5, PTG7
PTH0 - PTH6
PTL2 - PTL7
PTM0 - PTM7
RESETP
RESETM
RxD0, RxD2
RxD SIO
Scan testen
SCPT0, SCPT2, SCPT4, SCPT7
SIOMCLK
TCK
TDI
TMS
TRST
UCLK
USB1d DMNS
USB1d DPLS
USB1 ovr crnt, USB2 ovr crnt
USB1d RCV
USBF VBUS
WAIT
: ANALOG TRIGGER
: AFE FRAME SYNC
: AFE RINGING DETECTION
: AFE RECEIVE DATA
: AFE CLOCK
: A/D CONVERTER
: ASE MODE
: AUD CLOCK
: BUS REQUEST
: HARDWARE STANDBY REQUEST
: CLEAR TO SEND
: DMA REQUEST
: EXTERNAL CRYSTAL OSCILLATOR
: INTERNAL RTC CRYSTAL OSCILLATOR
: IOIS16 (PCMCIA)
: EXTERNAL INTERRUPT REQUEST
: LCD COLCK
: CLOCK MODE SETTING
: BUS WIDTH SETTING
: ENDIAN SETTING
: NON-MASKABLE INTERRUPT REQUEST
: MS CLOCK
: PCC BVD
: PCC CD
: PCMCIA0 READY
: PCC VS
: PCC HARDWARE WAIT REQUEST
: PORT INTERRUPT
: PORT D
: PORT F
: PORT G
: PORT H
: PORT L
: PORT M
: POWER ON RESET REQUEST
: MANUAL RESET
: RECEIVE DATA
: SIOF RECEIVE DATA
: TEST
: SCI PORT
: SIOF CLOCK
: TEST CLOCK
: TEST DATA
: TEST MODE SWITCH
: TEST RESET
: USB CLOCK
: D_ SIGNAL
: D+ SIGNAL
: USB OVERCURRENT DETECTION
: RECEIVE DATA
: USB FUNCTION VBUS
: HARDWARE WAIT REQUEST
OUTPUTS
A0 - A25
AFE HC1
A
FE RLYCNT
AFE TXOUT
A
SEBRKAK
A
UDATA0 - AUDATA3
A
UDSYNC
B
ACK
B
S
C
AS
C
E1A, CE1B, CE2A, CE2B
CKE
CKIO2
CL1
CL2
C
S0 - CS6
DA0, DA1
D
ACK0
DON
DQMLL, DQMLU, DQMUL, DQMUU
DRAK0
FLM
I
CIORD
I
CIOWR
LCD0 - LCD15
M DISP
MSBS
MSDIR
MSSCLK
P
CC0DRV
PCC0RESET
P
CCREG
R
AS3
R
D
RD/WR
RESERVE
R
TS2
SCPT0, SCPT2, SCPT4
STATUS0, STATUS1
TDO
TxD0, TxD2
TxD SIO
USB1d TXDPLS
USB1d SPEED
USB1d SUSPEND
USB1d TXDMNS
USB1d TXENL
USB1d TXSE0
USB1 pwr en, USB2 pwr en
VCPWC
VEPWC
WE
W
E0 - WE3
XTAL
XTAL2
: ADDRESS BUS
: AFE HARDWARE CONTROL
: AFE RELAY CONTROL
: AFE TRANSMIT DATA
: ASE BREAK ACKNOWLEDGE
: AUD DATA
: AUD SYNC
: BUS ACKNOWLEDGE
: BUS CYCLE START
: COLUMN ADDRESS STROBE
: CARD ENABLE
: CLOCK ENABLE (SDRAM)
: SYSTEM CLOCK
: LCD LINE CLOCK
: LCD CLCK
: CHIP SELECT
: D/A CONVERTER
: DMA ACKNOWLEDGE
: LCD DISPLAY ON
: DQM (SDRAM)
: DMA REQUEST ACKNOWLEDGE
: FRAME LINE MARKER
: PCMCIA I/O READ
: PCMCIA I/O WRITE
: LCD DATA
: DISP
: MS BS
: MS DIR
: MS CLOCK
: PCC BUFFER CONTROL
: PCC RESET
: PCC REG
: ROW ADDRESS STROBE
: READ STROBE
: READ/WRITE
: RESERVE
: SCIF RTS
: SCI PORT
: PROCESSOR STATUS
: TEST DATA
: TRANSMIT DATA
: SIOF TRANSMIT DATA
: D+TRANSMISSION
: TRANSCEIVER SPEED CONTROL
: TRANSCEIVER SUSPEND
: D_ TRANSMISSION
: USB OUTPUT ENABLE
: SE0 STATUS
: USB VOLTAGE CONTROL
: V
CC CONTROL FOR LCD PANEL
: V
EE CONTROL FOR LCD PANEL
: PCMCIA WRITE ENABLE
: WRITE ENABLE
: CLOCK OSCILLATOR
: INTERNAL RTC CRYSTAL OSCILLATOR
INPUTS/OUTPUTS
CKIO
D0 - D31
MSDIO
PTA0 - PTA7
PTB0 - PTB7
PTC0 - PTC7
PTD0 - PTD3, PTD5, PTD7
PTE0 - PTE7
PTJ0 - PTJ7
PTH7
PTK0 - PTK7
SCK0
SCK SIO
SCPT1, SCPT3, SCPT5, SCPT6
SIO FSYNC
USB1 M, USB2 M
USB1 P, USB2 P
OTHER
CAP1, CAP2
: SYSTEM CLOCK
: DATA BUS
: MS DIO
: PORT A
: PORT B
: PORT C
: PORT D
: PORT E
: PORT J
: PORT H
: PORT K
: SERIAL CLOCK
: SIOF CLOCK
: SCI PORT
: SIO FRAME SYNC
: USB DATA (_)
: USB DATA (+)
: CAPACITANCE CONNECTION FOR PLL
IC

5-5
DPP-EX7 V2
PIN
NO. I/O SIGNAL PIN
NO. I/O SIGNAL PIN
NO. I/O SIGNAL
V CC RTC
XTAL2
EXTAL2
GND RTC
MD1
MD2
NMI
IRQ0/
IRL0 /PTH0
IRQ1/
IRL1 /PTH1
IRQ2/
IRL2 /PTH2
IRQ3/
IRL3 /PTH3
IRQ4/PTH4
VEPWC
VCPWC
MD5
BREQ
BACK
GND Q
CKIO2
V
CC Q
D31/PTB7
D30/PTB6
D29/PTB5
D28/PTB4
D27/PTB3
D26/PTB2
D25/PTB1
D24/PTB0
GND Q
D23/PTA7
V
CC Q
D22/PTA6
D21/PTA5
D20/PTA4
GND
D19/PTA3
V
CC
D18/PTA2
D17/PTA1
D16/PTA0
D15
GND Q
D14
V
CC Q
D13
D12
D11
D10
D9
D8
D7
D6
GND Q
D5
V
CC Q
D4
D3
D2
D1
D0
A0
A1
A2
GND Q
A3
V
CC Q
A4
A5
A6
A7
A8
A9
A10
A11
GND Q
A12
V
CC Q
A13
A14
A15
O
O
O
O
O
—
O
—
O
O
—
O
—
O
I/O
O
O
O
I/O
—
I/O
—
O
I/O
O
O
O
I/O
I/O
O
I/O
I/O
I/O
I/O
—
I/O
—
I
I/O
I/O
A16
A17
A18
A19
A20
GND Q
A21
V
CC Q
A22
A23
GND
A24
V
CC
A25
BS/PTK4
RD
WE0/DQMLL
WE1/DQMLU/WE
WE2/DQMUL/ICIORD/PTK6
GND Q
WE3/DQMUU/ICIOWR/PTK7
V
CC Q
RD/WR
PTE7/PCC0RDY/AUDSYNC
CS0
CS2
CS3
CS4/PTK2
CS5/CE1A/PTK3
CS6/CE1B
CE2A/PTE4
CE2B/PTE5
AFE HC1/USB1d DPLS/PTK0
AFE RLYCNT /USB1d DMNS/PTK1
GND Q
AFE SCLK/USB1d TXDPLS
V
CC Q
PTM7/PINT7/AFE FS/USB1d RCV
PTM6/PINT6/AFE RXIN/USB1d SPEED
PTM5/PINT5/AFE TXOUT/USB1d TXSE0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
—
O
I
—
I
I
I
I
I
I
I
I
O
O
I
I
O
—
O
—
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
—
I/O
—
I/O
I/O
I/O
—
I/O
—
I/O
I/O
I/O
I/O
—
I/O
—
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
—
I/O
—
I/O
I/O
I/O
I/O
I/O
O
O
O
—
O
—
O
O
O
O
O
O
O
O
—
O
—
O
O
O
PIN
NO. I/O SIGNAL PIN NO. I/O SIGNAL PIN NO. I/O SIGNAL
PTM4/PINT4/ AFE RDET /USB1d TXDMNS
RESERVE/USB1d SUSPEND
USB1 ovr crnt /USBF VBUS
USB2 ovr crnt
RTS2
/USB1d TXENL
PTE2/USB1 pwr en
PTE1/USB2 pwr en
CKE/PTK5
RAS3 /PTJ0
RESERVE/PTJ1
RESERVE/
CAS /PTJ2
GND Q
RESERVE/PTJ3
V
CC Q
RESERVE/PTJ4
RESERVE/PTJ5
GND
PTD5/CL1
V
CC
PTD7/DON
PTE6/M DISP
PTE3/FLM
PTE0/TDO
PCC0RESET/DRAK0
PCC0DRV / DACK0
WAIT
RESETM
ADTRG
/PTH5
IOIS16 /PTG7
ASEMD0
PTG5/ ASEBRKAK
PTG4
PCC0BVD2/PTG3/AUDATA3
PCC0BVD1/PTG2/AUDATA2
GND
PCC0CD2 /PTG1/AUDATA1
V
CC
PCC0CD1 /PTG0/AUDATA0
GND Q
PTF7/PINT15/
TRST
V CC Q
PTF6/PINT14/TMS
PTF5/PINT13/TDI
PTF4/PINT12/TCK
PTF3/PINT11/MSSCLK
PCCREG /PTF2/MSBS
PCC0VS1 /PTF1/MSDIR
PCC0VS2 /PTF0/MSDIO
MD0
V
CC PLL1
CAP1
GND PLL1
GND PLL2
CAP2
V
CC PLL2
PCC0WAIT /PTH6/AUDCK
GND
V
CC
XTAL
EXTAL
LCD15/PTM3/PINT10
LCD14/PTM2/PINT9
LCD13/PTM1/PINT8
LCD12/PTM0
STATUS0/PTJ6
STATUS1/PTJ7
CL2/PTH7
GND Q
CKIO
V
CC Q
TxD0/SCPT0
SCK0/SCPT1
TxD SIO/SCPT2
SIOMCLK/SCPT3
TxD2/SCPT4
SCK SIO/SCPT5
SIOFSYNC/SCPT6
RxD0/SCPT0
RxD SIO/SCPT2
GND
I
—
I
I/O
I/O
I/O
—
I/O
—
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I
I
I
I
I
I
I
—
I/O
I/O
—
I/O
I/O
—
—
I
I
I
I
—
I/O
I/O
—
RxD2/SCPT4
VCC
SCPT7/
CTS2 /IRQ5
LCD11/PTC7/PINT3
LCD10/PTC6/PINT2
LCD9/PTC5/PINT1
GND Q
LCD8/PTC6/PINT0
V
CC Q
LCD7/PTD3
LCD6/PTD2
LCD5/PTC3
LCD4/PTC2
LCD3/PTC1
LCD2/PTC0
LCD1/PTD1
LCD0/PTD0
DREQ0 /PTD4
LCK/UCLK/PTD6
RESETP
CA
MD3
MD4
Scan testen
A.V CC USB
USB1 P
USB1 M
A.GND USB
USB2 P
USB2 M
A.V
CC USB
A.GND
AN2/PTL2
AN3/PTL3
AN4/PTL4
AN5/PTL5
A.V
CC
AN6/PTL6/DA1
AN7/PTL7/DA0
A.GND
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
I/O
O
I
I
O
I/O
I/O
I/O
I/O
I/O
I/O
—
I/O
—
I/O
I/O
—
I/O
—
I/O
I/O
I/O
I/O
O
O
I
I
I
I
I
I/O
I
I/O
I/O
—
I/O
—
I/O
—
I
—
I
I
I
I/O
I/O
I/O
I/O
I
—
—
—
—
—
—
I
—
—
O
I
I/O
I/O
I/O
I/O
I/O
I/O
I/O
—
I/O
—
O
I/O
O
I/O
O
I/O
I/O
I
I
—
CPU
CORE DSP CORE
512 BYTE
SRAM
CACHE MEMORY
16k BYTE
MMU
CCN UBC DMAC INTC
RTC
UDI CPG
AFEIF
LCDC
128 BYTE
SRAM
2.4k BYTE
LINE BUFFER
SRAM
288 BYTE
SRAM
512 BYTE
PALETTE SRAM
SIOF PCC USBF
USBH
MSIF
SCI TMU SCIF ADC DAC
INTERNAL SRAM
CPU/DSP COMMAND/DATA
16k BYTE
BSC BRIDGE
PERIPHERAL BUS
CONTROLLER
LBSC
CPU BUS (L BUS)
INTERNAL BUS INTERNAL BUS 2
PERIPHERAL BUS 1PERIPHERAL BUS
PERIPHERAL BUS 2
LI BUS
ARBITRATION
LEGEND:
ADC
AFEIF
BSC
CCN
CPG
DAC
DMAC
INTC
LBSC
LCDC
MSIF
MMU
: A/D CONVERTER
: ANALOG FRONT-END INTERFACE
: BUS STATE CONTROLLER
: CACHE ACCESS CONTROLLER
: CLOCK PULSE GENERATOR
: D/A CONVERTER
: DIRECT MEMORY ACCESS CONTROLLER
: INTERRUPT CONTROLLER
: LI BUS STATE CONTROLLER
: LCD CONTROLLER
: MEMORY STICK INTERFACE
: MEMORY MANAGEMENT UNIT
PCC
RTC
SCI
SCIF
SIOF
TMU
UBC
UDI
USBF
USBH
: PC CARD CONTROLLER
: REAL-TIME CLOCK
: SERIAL COMMUNICATION INTERFACE
(WITH SMART CARD INTERFACE)
: SERIAL COMMUNICATION INTERFACE (WITH FIFO)
: AUDIO CODEC INTERFACE
: TIMER UNIT
: USER BREAK CONTROLLER
: USER DEBUG INTERFACE
: USB FUNCTION CONTROLLER
: USB HOST CONTROLLER
IC

6-1
DPP-EX7 V2
Section 6
Spare Parts
6-1.6-1. Notes on Repair Parts
1. Safety Related Components Warning
w
Components marked !are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts common-
ality and improvement.
Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Harness
Harnesses with no part number are not registered as
spare parts.
In need of repair, get components shown in the list and
repair using them.

6-2 DPP-EX7 V2
Cabinet, LCD Block
BVTP 3x20
BVTP 3x20
PSW 2.6x8
1
2
3
4
5
6
7
8
9
10
10
10
10
10
11
12
12
13
No. Part No. SP Description
11 3-968-729-81 s SCREW +P M2X3
12 4-951-620-61 s SCREW (2.6)
13 4-974-711-01 s SCREW (2X5)(P TYIGHT),(+)PTTWH
7-621-759-60 s SCREW +PSW 2.6X8
7-685-651-79 s SCREW +BVTP3X20
No. Part No. SP Description
1 A-8345-775-A s MOUNTED CIRCUIT BOARD, PR-45
2 A-8345-776-A s MOUNTED CIRCUIT BOARD, TP-45
3 1-477-617-11 s INVERTER UNIT
4 1-500-635-11 s CORE, FERRITE
5 1-805-125-11 s INDICATOR MODULE, LIQUID CRYST
6 1-823-203-11 o CABLE, FLEXIBLE FLAT (DKPR)
7 1-961-369-11 o HARNESS (LCD LUG 1)
8 3-206-088-01 s SPRING (PR)
9 3-704-944-01 s HINGE UNIT
10 3-945-884-01 s SCREW (2X5) (ST)
6-2. Exploded Views

6-3
DPP-EX7 V2
Chassis Block
B
AD
B
C
D
C
A
BVTT
2.6x5
BTP
2.6x10
BTP
2.6x10
B 2x10
TO
THERMAL HEAD
101
102
103
104
105
106
107
108
109
110
117
117
117
117
117
111
112
113
114
115
116
118
119
120
121
No. Part No. SP Description
101 A-8345-772-A s MOUNTED CIRCUIT BOARD, DK-45
102 A-8345-774-A s MOUNTED CIRCUIT BOARD, PW-45
103 X-3168-376-1 o GUIDE ASSY, PC/MS
104 X-3168-400-2 s CASE (UPPER) ASSY, SHIELD
105 ! 1-468-636-12 s REGULATOR,SWITCHING(100V-120V)
(for J,UC)
! 1-468-637-12 s REGULATOR, SWITCHING (230V)
(for CED,CEK,KR)
106 1-500-635-11 s CORE, FERRITE
107 1-757-374-11 s FFC (POHE14)
108 1-757-375-11 s FFC (DKHE13)
109 1-823-204-11 o CABLE, FLEXIBLE FLAT (DKPW)
110 1-961-275-11 o HARNESS (PS-43)
111 3-205-355-01 o MS SHEET (DK)
No. Part No. SP Description
112 3-205-356-01 o MS SHEET (SLD)
113 3-205-593-11 s DOOR, FRONT
114 3-205-594-11 s DOOR, RIBBON
115 3-205-598-02 o GUIDE, EJECT
116 3-205-614-01 o CASE (LOWER), SHIELD
117 3-946-346-01 s SCREW (+BV)(2.6X8),TAPPING(ST)
118 4-047-474-01 s FOOT, RUBBER (URETHAN)
119 4-650-216-01 s EJECTOR, PCMCIA
120 4-951-620-61 s SCREW (2.6)
121 4-995-081-01 s LATCH, DC
7-621-772-50 s SCREW +B 2X10
7-685-535-14 s SCREW +BTP2.6X10
7-685-861-01 s SCREW +BVTT 2.6X5

6-4 DPP-EX7 V2
AA
B
B
PS
3x10
BVTT
2.6x5
PSW
2.6x6
B 2.6x3
BVTT
2.6x5
TO DK-45
CN253 TO SW-REG
P3
201
202
203
204
205
206
214
207
208
209
210
211
212
213
215
216
No. Part No. SP Description
201 A-8345-768-A s MOUNTED CIRCUIT BOARD, PE-45
202 A-8345-769-A s MOUNTED CIRCUIT BOARD, RM-45
203 A-8345-770-A s MOUNTED CIRCUIT BOARD, MD-45
204 A-8345-771-A s MOUNTED CIRCUIT BOARD, JD-45
205 X-3608-505-1 s FRAME ASSY,K
206 X-3608-506-1 s GUIDE ASSY,PAPER
207 1-476-408-13 s HEAD, THERMAL
208 1-763-640-11 s FAN, DC
209 1-960-961-11 o HARNESS (PE41)
210 1-960-962-11 o HARNESS (JD41)
No. Part No. SP Description
211 1-961-875-11 o HARNESS (RM-44)
212 3-206-332-01 s SHIM, CENTER
213 3-713-786-51 s SCREW (M2X3)
214 3-946-346-01 s SCREW (+BV)(2.6X8),TAPPING(ST)
215 4-650-140-01 o HOLDER, K FRAME
216 4-650-141-03 s GUIDE, RIBBON
7-621-759-40 s SCREW +PSW 2.6X6
7-621-775-08 s SCREW +B2.6X3
7-682-649-09 s SCREW +PS 3X10
7-685-861-01 s SCREW +BVTT 2.6X5
Mecha Deck Block 1

6-5
DPP-EX7 V2
BVTT
2.6x5
BVTT
2.6x5
BVTT
2.6x5
BVTT
2.6x5
BVTT
2.6x5
BVTT
2.6x5
302
301
303
304
305
No. Part No. SP Description
301 X-3168-395-8 s CHASSIS ASSY
302 X-3168-397-2 s REEL ASSY, S
303 X-4622-925-2 s REEL ASSY, T
304 1-763-602-13 o MOTOR, DC (STEPPING MOTOR)
305 3-207-080-01 s ROLLER, E CAPSTAN
7-685-861-01 s SCREW +BVTT 2.6X5
Mecha Deck Block 2

6-6 DPP-EX7 V2
6-3. Electrical Parts List
-----------
DK-45 BOARD
-----------
Ref. No.
or Q'ty Part No. SP Description
1pc A-8345-772-A s MOUNTED CIRCUIT BOARD, DK-45
BZ251 1-544-886-11 s BUZZER, PIEZOELECTRIC
C101 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C102 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C103 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C104 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C105 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C106 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C107 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C108 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C109 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C110 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C111 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C112 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C113 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C114 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C115 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C116 1-164-315-11 s CAPACITOR,CERAMIC 470PF/50V CH
C117 1-164-315-11 s CAPACITOR,CERAMIC 470PF/50V CH
C118 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C119 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C120 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C121 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C122 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C125 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C127 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C128 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C129 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C130 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C131 1-124-778-00 s CAPACITOR,ELECT 22MF/6.3V
C132 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C133 1-165-845-21 s CAP, TANYALUM ELECT
C134 1-115-156-11 s CAPACITOR,CERAMIC 1MF/10V(1608
C135 1-165-897-11 s CAPACIOR, TANTALUM ELECT 22MF
C136 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C137 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C139 1-104-915-11 s CAPACITOR,CHIP 2.2MF/20V
C140 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C141 1-137-934-11 s CAPACITOR, CHIP TANTALUM 47MF
C142 1-115-156-11 s CAPACITOR,CERAMIC 1MF/10V(1608
C144 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C145 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C146 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C147 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C148 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C149 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C152 1-115-156-11 s CAPACITOR,CERAMIC 1MF/10V(1608
C153 1-115-156-11 s CAPACITOR,CERAMIC 1MF/10V(1608
C155 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C159 1-164-227-11 s CAPACITOR,CERAMIC 0.022MF/25V
C161 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C162 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C181 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C182 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C183 1-165-897-11 s CAPACIOR, TANTALUM ELECT 22MF
C191 1-100-243-21 s CAPACITOR, DOUBLE LAYER
C195 1-165-908-91 s CAP, CERAMIC 1000000PF B 1608
(DK-45 BOARD)
Ref. No.
or Q'ty Part No. SP Description
C196 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C201 1-165-897-11 s CAPACIOR, TANTALUM ELECT 22MF
C202 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C244 1-164-227-11 s CAPACITOR,CERAMIC 0.022MF/25V
C246 1-162-919-11 s CAPACITOR,CERAMIC 22PF/50V CH
C251 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C252 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C253 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C254 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C255 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C256 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C257 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C258 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C259 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C260 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C261 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C262 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C263 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C264 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C265 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C266 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C267 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C268 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C269 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C270 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C271 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C272 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C273 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C274 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C275 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C276 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C277 1-135-957-11 s CAP, CHIP TANTALUM ELECT 10MF
C278 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C279 1-128-994-11 s CAP, ELECT 47MF/10V
C280 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C282 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C283 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C284 1-124-778-00 s CAPACITOR,ELECT 22MF/6.3V
C364 1-124-778-00 s CAPACITOR,ELECT 22MF/6.3V
C365 1-165-908-91 s CAP, CERAMIC 1000000PF B 1608
C366 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C367 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F
C401 1-128-994-11 s CAP, ELECT 47MF/10V
C402 1-165-112-11 s CAPACITOR,CERAMIC 0.33MF/16V F
C403 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C404 1-124-778-00 s CAPACITOR,ELECT 22MF/6.3V
C405 1-165-938-11 s CAP, TANTALUM ELECT (SMD)100
C407 1-135-941-11 s CAPACITOR CHIP CERAMIC 22MF
C408 1-162-964-11 s CAPACITOR,CERAMIC 1000PF/50V B
C409 1-115-566-11 s CAPACITOR,CERAMIC 4.7MF B/6.3V
C410 1-164-227-11 s CAPACITOR,CERAMIC 0.022MF/25V
C601 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
CN152 1-793-988-11 s CONNECTOR, FFC/FPC 10P
CN181 1-816-760-11 s CONNECTOR, MEMORY STICK
CN201 1-794-620-11 s CONNECTOR, FFC/FPC (ZIF) 32P
CN251 1-793-988-11 s CONNECTOR, FFC/FPC 10P
CN252 1-793-013-21 s CONNECTOR, FFC/FPC (ZIF) 26P
CN253 1-793-989-21 s CONNECTOR, FFC/FPC 13P