Sony Hcd-d11 User manual

MICROFILM

Model Name Using Similar Mechanism NEW

CD Mechanism Type

CDM13C-5BD19

Base Unit Name BU-5BD19

Optical Pick-up Name KSS-213B/K-N

US Model

Canadian Model

Tourist Model

HCD-T11

E Model

HCD-D11/T11

SERVICE MANUAL

TUNER CD PLAYER

HCD-D11/T11

Photo: HCD-T11

•HCD-D11/T11 is the tuner, CD player and

preamplifier section in CMT-D11/T11.

– Continued on next page –

Preamplifier section

Frequency response

15 Hz – 50 kHz dB

Inputs PC/MD IN (US, Canadian model) :

MD IN (Except US, Canadian model) :

Stereo phone jack, sensitivity 450 mV, impedance 47 kilohms

Outputs DIGITAL OUT (CD OPTICAL OUT) jack:

Digital connector, –18 dBm, wavelength 660 nm

OUTPUT jack:

Stereo phones jack, 1 V, 1 kohm

PC/MD OUT jack (US, Canadian model):

MD OUT jack (Except US, Canadian model):

Stereo phone jack, 250 mV, 1 kohm

PHONES (headphones) jack:

Stereo mini jack, accepts headphones of 8 ohms or more.

General

Power requirents

US, Canadian model

120 V AC, 60 Hz

Except US, Canadian model

120 V or 220 – 240 V AC, adjustable, 50/60 Hz

Power consumption

25 W (HCD-T11)

20 W (HCD-D11)

+0

–3

Tuner section

Tuning range

US, Canadian model:

FM :87.5 – 108 MHz

AM:531 – 1,710 kHz (at 9 kHz interval)

530 – 1,710 kHz (at 10 kHz interval)

Except US, Canadian model:

FM :87.5 – 108 MHz

AM:531 – 1,602 kHz (at 9 kHz interval)

530 – 1,710 kHz (at 10 kHz interval)

Intermediate frequency

FM :10.7 MHz

AM: 450 kHz

Aerial terminals

FM :75 ohm unbalanced

AM:External aerial terminal

Timer Quarts lock system

Timer settingOne-minute step

Sleep timer 10-minute step, max. 90 minutes

CD player section

System Compact disc digital audio system

Laser Semiconductor laser

Wavelength 780 – 790 nm

Frequency response

2 Hz – 20 kHz ± 0.5 dB

Signal to noise ratio

More than 90 dB

Harmonic distortion

Less than 0.03%

SPECIFICATIONS

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– 2 –

TABLE OF CONTENTS

1. SERVICE NOTES ....................................................... 4

2. GENERAL

Index to Parts and Controls ............................................... 5

3. DISASSEMBLY............................................................ 7

4. ELECTRICAL ADJUSTMENTS

Tuner Section..................................................................... 11

CD Section......................................................................... 12

5. DIAGRAMS

5-1. Block Diagram................................................................... 14

5-2. Printed Wiring Board – BD Section – ............................... 18

5-3. Schematic Diagram – BD Section – .................................. 19

5-4. Schematic Diagram – Main Section – ............................... 22

5-5. Printed Wiring Boards – Main Section –

(US, Canadian model) ....................................................... 27

5-6. Printed Wiring Boards – Main Section –

(Except US, Canadian model) ........................................... 32

5-7. IC Pin Function Description .............................................. 38

6. EXPLODEDVIEWS ................................................... 40

7. ELECTRICAL PARTS LIST .................................... 44

Dimensions Approx. 142 ×125 ×252 mm

(w/h/d) (5 5/8×5 ×10 inches)

incl. projecting parts and controls

Mass Approx. 3 kg (6 lb 10 oz)

Design and specifications are subject to change without notice.

1. Insert the tweezers to a hole on bottom of the

chassis as shown a figure, then tern fully it

toward direction 2.

2. Open the door, pull out the disc table.

1

tweezers

2

4

disc table

cam

3

door

DISC TABLE GETTING OUT PROCEDURE ON THE POWER SUPPLY IS OFF

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– 3 –

SAFETY CHECK-OUT

After correcting the original service problem, perform the fol-

lowing safety check before releasing the set to the customer:

Check the antenna terminals, metal trim, “metallized” knobs, screws,

and all other exposed metal parts forAC leakage.

Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground

and from all exposed metal parts to any exposed metal part having a

return to chassis, must not exceed 0.5 mA (500 microampers.). Leak-

age current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA

WT-540A. Follow the manufacturers’ instructions to use these

instruments.

2. A battery-operated AC milliammeter. The Data Precision 245

digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of aVOM

or battery-operatedAC voltmeter. The “limit” indication is 0.75

V, so analog meters must have an accurate low-voltage scale.

The Simpson 250 and Sanwa SH-63Trd are examples of a pas-

sive VOM that is suitable. Nearly all battery operated digital

multimeters that have a 2VAC range are suitable. (See Fig. A)

1.5 k

Ω

0.15

µ

FAC

voltmeter

(0.75 V)

To Exposed Metal

Parts on Set

Earth Ground

Fig. A. Using an AC voltmeter to check AC leakage.

Laser component in this product is capable of emitting radiation

exceding the limit for Class 1.

This appliance is classified as a

CLASS 1 LASER product.

The CLASS 1 LASER PROD-

UCT MARKING is located on the

rear exterior.

This caution label

is located inside

the unit.

CAUTION

Use of controls or adjustments or performance of

procedures other than those specified herein may

result in hazardous radiation exposure.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK !OR DOTTED

LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS

AND IN THE PARTS LIST ARE CRITICAL TO SAFE

OPERATION. REPLACE THESE COMPONENTS WITH

SONY PARTS WHOSE PART NUMBERS APPEAR AS

SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-

LISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE !

SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE

DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ

DE FONCTIONNEMENT. NE REMPLACER CES COM-

POSANTS QUE PAR DES PIÈCES SONY DONT LES

NUMÉROS SONT DONNÉS DANS CE MANUEL OU

DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

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– 4 –

MODEL IDENTIFICATION

– Specification Label Printed on Back Panel –

MODEL NO.

TUNER CD PLAYER

SERIAL NO.

MADE IN JAPAN

HCD-D11/T11

NOTES ON HANDLING THE OPTICAL PICK-UP

BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic

break-down because of the potential difference generated by the

charged electrostatic load, etc. on clothing and the human body.

During repair, pay attention to electrostatic break-down and also

use the procedure in the printed matter which is included in the

repair parts.

The flexible board is easily damaged and should be handled with

care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on

the disc reflective surface by the objective lens in the optical pick-

up block. Therefore, when checking the laser diode emission, ob-

serve from more than 30 cm away from the objective lens.

Notes on chip component replacement

•Never reuse a disconnected chip component.

•Notice that the minus side of a tantalum capacitor may be dam-

aged by heat.

Flexible Circuit Board Repairing

•Keep the temperature of soldering iron around 270 ˚C during re-

pairing.

•Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

•Be careful not to apply force on the conductor when soldering or

unsoldering.

SECTION 1

SERVICE NOTES

US, Canadian model : AC : 120 V 60 Hz 25 W

Except

US, Canadian model : AC : 120 V/220 – 240 V

⁄

50/60 Hz 20 W (HCD-D11)

: AC : 120 V/220 – 240 V

⁄

50/60 Hz 25 W (HCD-T11)

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– 5 –

SECTION 2

GENERAL This section is extracted

from instruction manual.

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– 7 –

Note: Follow the disassembly procedure in the numerical order given.

CASE

SECTION 3

DISASSEMBLY

2

two screws (aluminum)

1

two screws

(case)

3

Remove the case in the

direction of the arrow.

1

two screws

(case)

2

ground terminal

3

connector

(CN401)

5

Pull the front panel assy a little.

4

four screws

(BTTM3

×

6)

7

wire (flat type) (7 core)

(CN504)

8

front panel ass’y

6

wire (flat type) (13 core)

(CN501)

1

wire (flat type) (15 core)

(CN505)

FRONT PANEL ASS’Y

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MAIN BOARD 4

two screws (BV3

×

10)

5

connector

(CN502)

3

two connectors

(CN203, 204)

2

screw (BV3

×

10)

1

indication plate

(pin jack 6p)

6

two covers

(pin jack 2P)

2

two screws

(BV3

×

10)

6

MAIN board

2

three connectors

(CN201, 206, 801)

3

screw

(BV3

×

8)

1

wire (flat type) (19 core)

(CN803)

4

POWER board

3

two screws

(BV3

×

8)

POWER BOARD

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– 9 –

CD MECHANISM SECTION 1

two screws

(BV3

×

8)

3

CD mechanism section

2

two hooks

DISCTABLE

1

screw (BV3

×

8)

2

holder (MG) ass’y

1

screw (BV3

×

8)

3

Pull the disc table

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– 10 –

OPTICAL PICK-UP

4

Remove the optical pick-up

in the direction of the arrow

C

.

3

wire (flat type) (16 core)

(CNU101)

C

2

Remove the sled shaft in the

direction of the arrow

B

.

B

A

1

Move the claw in the

direction of the arrow

A

.

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– 11 –

SECTION 4

ELECTRICAL ADJUSTMENTS

As a front-end (TB101) is difficult to repair if faulty, replace it with

new one.

Please note, however, that the following adjustments are possible:

AM Section Adjustment

AMTuned Level Adjustment

Note: FM Tuned Level Adjustment Should be performed after this

AM Tuned Level Adjustment.

Setting:

Band: AM or MW

TUNER SECTION 0 dB=1 µV FM Stereo Separation Adjustment

Setting:

Procedure:

Turn the set to 98 MHz.

set

FM RF SSG

+

–

level meter

J101 (OUTPUT)

FM ANTENNA

terminal (TM101)

Carrier frequency: 98 MHz

Output level: 1 mV (60 dB)

Modulation:

Main (1 kHz): 33.75 kHz dev. (45%)

Sub (1 kHz): 33.75 kHz dev. (45%)

Pilot (19 kHz): 7.5 kHz dev. (10%)

47 k

Ω

FM stereo VTVM VTVM

signal generator connection reading (dB)

output channel

L-CH L-CH A

B

R-CH L-CH Adjust SEP (W) for

minimum reading.

R-CH R-CH C

D

L-CH R-CH Adjust SEP (W) for

minimum reading.

L-CH Stereo separation: A– B

R-CH Stereo separation: C– D

The separations of both channels should be equal.

Adjustment Location: Main board (TB101) (See page 13)

Procedure:

1. Set AM RF SSG output level to 76 dBµ so that the input level

becomes 50 dBµ .

2. Tune the set to 999 kHz (at 9 kHz step) or 1,050 kHz (at 10 kHz

step).

3. Adjust AM TUN (W) so that the TUNED light up.

Adjustment Location: Main board (TB101) (See page 13)

FM Section Adjustment

FMTuned Level Adjustment

Setting:

Band: FM

AM RF SSG

loop antenna

set

loop antenna of

accessories

60 cm

AM ANTENNA

terminal (TM101

)

Carrier frequency: 999 kHz (at 9 kHz step)

Modulation: 400 Hz 30%

Output level: 6.3 mV (76 dB

µ

)

1,050 kHz (at 10 kHz step)

Procedure:

1. Supply a 17.8 µV (25 dBµ ) 98 MHz signal to the ANTENNA

terminal.

2. Tune the set to 98 MHz.

3. Adjust FM TUN (W) so that the TUNED light up.

Adjustment Location: Main board (TB101) (See page 13)

set

FM ANTENNA terminal (TM101

)

FM RF SSG

Carrier frequency: 98 MHz

Modulation: 1 kHz, 75 kHz deviation

Output level: 17.8

µ

V (25 dB

µ

)

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– 12 –

CD SECTION

Note:

1. CD Block basically constructed to operate without adjustment.

Therefore, check each item in order given.

2. UseYEDS-18 disc (3-702-101-01) unless otherwise indicated.

3. Use the oscilloscope with more than 10MΩimpedance.

4. Clean an object lens by an applicator with neutral detergent when

the signal level is low than specified value with the following

checks.

Focus Bias Adjustment

This adjustment is to be done when the optical block is replaced.

Adjustment procedure:

+

–

BD board

TP (RF)

TP (VC)

oscilloscope

(DC range)

1. Connect oscilloscope to test point TP (VC) and TP (RF) on BD

board.

2. Ground display board IC701 pin @¢ with the lead wire.

3. Turned power switch ON. (Stop mode)

4. Put disc (YEDS-18) in and press the ^button.

5. Press the ^button again. (Tracking servo ON)

6. Adjust RV101 so that the oscilloscope waveform is as shown in

the figure below (eye pattern).

A good eye pattern means that the diamond shape (≈) in the

center of the waveform can be clearly distinguished.

7. Remove the lead wire connected in step2.

•RF signal reference waveform (eye pattern)

VOLT/DIV: 200 mV

TIME/DIV: 500 ns

level:

1.3

±

0.3Vp-p

When observing the eye pattern, set the oscilloscope for AC

range and raise vertical sensitivity.

S-Curve Check

+

–

BD board

TP (FEO)

TP (VC)

oscilloscope

Procedure:

1. Connect oscilloscope to test point TP (VC) and TP (FEO) on

BD board.

2. Connect between test pointTP (FOK) and Ground by lead wire.

3. Turned Power switch on.

4. Put disc (YEDS-18) in and turned Power switch on again and

actuate the focus search. (actuate the focus search when disc

table is moving in and out.)

5. Check the oscilloscope waveform (S-curve) is symmetrical be-

tweenA and B. And confirm peak to peak level within 2.4 ± 0.7

Vp-p.

A

B

symmetry

within 2.4

±

0.7 Vp-p

6. After check, remove the lead wire connected in step 2.

Note: •Try to measure several times to make sure that the ratio of

A:B or B:A is more than 10:7.

•Take sweep time as long as possible and light up the bright-

ness to obtain best waveform.

RF Level Check

S-curve waveform

+

–

BD board

TP (RF)

TP (VC)

oscilloscope

Procedure:

1. Connect oscilloscope to test point TP (VC) and TP (RF) on BD

board.

2. Turned Power switch on.

3. Put disc (YEDS-18) in and press the ^button.

4. Confirm that oscilloscope waveform is clear and check RF sig-

nal level is correct or not.

Note: Clear RF signal waveform means that the shape “≈” can be

clearly distinguished at the center of the waveform.

RF signal waveform

E-F Balance (Traverse) Check

+

–

BD board

TP (TEO)

TP (VC)

oscilloscope

(DC range)

Procedure:

1. Ground display board IC701 pin @¢ with the lead wire.

2. Connect oscilloscope to test point TP (TEO) on BD board.

3. Turned Power switch on.

4. Put disc (YEDS-18) in and press the ^button.

5. Confirm that the oscilloscope waveform is symmetrical on the

top and bottom in relation to 0V, and check this level.

VOLT/DIV: 200 mV

TIME/DIV: 500 ns

level:

1.3

±

0.3Vp-p

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– 13 –

6. Remove the lead wire connected in step1.

Focus/Tracking Gain Adjustment (RV102, RV103)

This gain has a margin, so even if it is slightly off. There is no prob-

lem.

Therefore, do not perform, this adjustment.

Please note that it should be fixed to mechanical center position

when you moved and do not know original position.

Adjustment Location:

[BD BOARD] — Component side —

FOK

RF

RV101

RV103

RV102

TE1

FEO

TEO

VC FE1

GND

IC104

IC102

IC101

[MAIN BOARD] — Conductor side —

1451011

15 23

20

IC101 IC301

SEP (W) : FM Stereo Separation

Adjustment

AM TUN (W) : AM Tuned Level

FM TUN (W) : FM Tuned Level

Adjustment

TB101

A

B

0 V

specified value: level: 300

±

100 mVp-p

×

100 = less than

±

7%

A-B

2 (A+B)

•

A+B = 300

±

100 mVp-p

Traverse waveform

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Sony HCD-D11 User manual

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