Specialized Turbo Levo FSR 6FATTIE User manual

ENGLISH - USER MANUAL

TABLE OF CONTENTS
1. INTRODUCTION .................................................................................................................... 1
1.1. WARRANTY ..........................................................................................................................................................................1
2. LEVO COMPONENTS............................................................................................................ 2
3. GENERAL INFORMATION ABOUT YOUR LEVO....................................................................... 3
3.1. INTENDED USE ...................................................................................................................................................................3
3.2. PEDELEC / EPAC................................................................................................................................................................3
3.3. STARTING THE SYSTEM ...................................................................................................................................................3
4. GENERAL NOTES ABOUT ASSEMBLY................................................................................... 3
4.1. SPEED SENSOR..................................................................................................................................................................4
4.2. BOTTOM BRACKET ...........................................................................................................................................................4
4.3. HEADSET............................................................................................................................................................................4
4.4. SEATPOST ..........................................................................................................................................................................5
4.5. REPLACEMENT PARTS AND ACCESSORIES.................................................................................................................5
5. GENERAL NOTES ABOUT RIDING......................................................................................... 6
5.1. RIDING TIPS.........................................................................................................................................................................6
5.2. BEFORE YOUR FIRST RIDE ..............................................................................................................................................7
5.3. RIDING WITH KIDS ............................................................................................................................................................7
6. GENERAL NOTES ABOUT MAINTENANCE............................................................................. 8
7. SYSTEM INTERFACE ............................................................................................................ 9
7.1. HANDLEBAR REMOTE........................................................................................................................................................9
7.2. SUPPORT MODES..............................................................................................................................................................9
7.3. CONNECTIVITY OPTIONS..................................................................................................................................................10
8. BATTERY / CHARGER........................................................................................................... 11
8.1. OBSERVE AND OBEY.........................................................................................................................................................11
8.2. CHARGING AND USING THE BATTERY...........................................................................................................................11
8.3. CHARGE LEVEL DISPLAY.................................................................................................................................................13
8.4. INSTALLING THE BATTERY ..............................................................................................................................................13
8.5. CHARGING THE BATTERY IN THE FRAME .....................................................................................................................14
8.6. CHARGING THE BATTERY OUT OF THE FRAME ...........................................................................................................14
8.7. CLEANING ...........................................................................................................................................................................15
8.8. STORAGE ............................................................................................................................................................................15
8.9. TRANSPORT.......................................................................................................................................................................15
8.10. DISPOSAL .........................................................................................................................................................................15
8.11. BATTERY TECHNICAL DATA.............................................................................................................................................16
8.12. CHARGER TECHNICAL DATA ..........................................................................................................................................16
9. AUTOSAG AIR SHOCK SETUP .............................................................................................. 17
9.1. STEP 1: SETTING AUTOSAG...............................................................................................................................................17
9.2. STEP 2: ADJUSTING COMPRESSION..............................................................................................................................18
9.3. STEP 3: ADJUSTING REBOUND ......................................................................................................................................18
10. SETUP DATA ...................................................................................................................... 18
11. SPECIFICATIONS................................................................................................................. 18
12.1. FRAME LINKAGE ASSEMBLY...........................................................................................................................................18
12.2. FORK TRAVEL...................................................................................................................................................................19
12.3. BOLT SIZE / TORQUE SPECS..........................................................................................................................................20
12.4. FRAME SPECIFICATIONS ................................................................................................................................................21
12.5. RECOMMENDED TIRE PRESSURES..............................................................................................................................21
12. EC – DECLARATION OF CONFORMITY ................................................................................. 22
13. RETAILER SERVICE SCHEDULE .......................................................................................... 23
Please note all instructions and notices are subject to change and updates without notice.
Please visit www.specialized.com for periodic tech updates.
Feedback: [e-mail]
SPECIALIZED BICYCLE COMPONENTS
15130 Concord Circle, Morgan Hill, CA 95037 [phone]
0000090643_UM_EN_R1, 07/17
EN 15194
This manual was drafted in the English language (Original instructions) and may have been translated into other
languages as applicable (translation of Original instructions).

1
1. INTRODUCTION
IMPORTANT:
This user manual is specific to your Specialized Turbo LEVO bicycle (LEVO) and should be read in addition to the
Specialized Bicycle Owner’s Manual (“Owner’s Manual”). It contains important safety, performance and technical
information, which you should read before your first ride and keep for reference. You should also read the entire Owner’s
Manual, because it has additional important general information and instructions which you should follow. If you do
not have a copy of the Owner’s Manual, you can download it at no cost at www.specialized.com, or obtain it from your
nearest Authorized Specialized Retailer or Specialized Rider Care.
Additional safety, performance and service information for specific components such as suspension or
pedals on your bicycle, or for accessories such as helmets or lights, may also be available. Make sure that your
Authorized Specialized Retailer has given you all the manufacturers’ literature that was included with your bicycle
or accessories. In case of a conflict between the information in this user manual and information provided by a
component manufacturer, please contact your nearest Authorized Specialized Retailer.
ADDITIONAL LANGUAGES ARE AVAILABLE FOR DOWNLOAD AT www.specialized.com.
When reading this user manual, you will note various important symbols and warnings, which are explained below:
WARNING! The combination of this symbol and word indicates a potentially hazardous situation
which, if not avoided, could result in serious injury or death. Many of the Warnings say “you
may lose control and fall.” Because any fall can result in serious injury or even death, we do not
always repeat the warning of possible injury or death.
CAUTION: The combination of the safety alert symbol and the word CAUTION indicates a
potentially hazardous situation, which, if not avoided, may result in minor or moderate injury, or
is an alert against unsafe practices.
The word CAUTION used without the safety alert symbol indicates a situation which, if not
avoided, could result in serious damage to the bicycle or the voiding of your warranty.
INFO: This symbol alerts the reader to information which is particularly important.
TECH TIP: Tech Tips are useful tips and tricks regarding installation and use.
GREASE: This symbol means that high quality grease should be applied as illustrated.
CARBON FRICTION PASTE: This symbol means that carbon friction paste should be applied as
illustrated to increase friction.
TORQUE: This symbol highlights the correct torque value for a specific bolt. In order to achieve
the specified torque value, a quality torque wrench must be used.
1.1. WARRANTY
A copy of the Specialized Limited Warranty Policy For Bicycles is provided with your bicycle, and is available from
your Authorized Specialized Retailer. It is also available for download at www.specialized.com.

2
2. LEVO COMPONENTS
17 18
19
20
22
38
23
1
2
3
4
5
6
7
8
9
10
11
1230 1314 15 16
26
27
29 28
313233343536
25
37
24 21
1. Top tube
2. Down tube
3. Seat tube
4. Head tube
5. Chain stay
6. Seat stay
7. Fork
8. Rear shock (FSR models only)
9. Seat
10. Seatpost
11. Seatpost clamp
12. Cassette
13. Dropout
14. Rear derailleur
15. Chain
16. Chainring
17. Crank arm
18. Pedal
19. Motor
20.Handlebar with grip
21. Shifter
22. Brake lever
23. Stem
24. Headset
25. Rechargeable Battery
26. Charging socket
27. Front brake caliper
28. Front brake rotor
29.Rear brake caliper
30.Rear brake rotor
31. Spoke
32. Tire
33. Rim
34.Hub
35. Valve
36. Thru-axle
37. Battery axle
38. Remote

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3. GENERAL INFORMATION ABOUT YOUR LEVO
3.1. INTENDED USE
The LEVO FSR is intended and tested for All Mountain mountain biking (Condition 4) use only.
The LEVO HT is intended and tested for Cross Country mountain biking (Condition 3) use only.
For more information on intended use and structural weight limits for the frame and components, please refer to the
Owner’s Manual.
Before using your LEVO bicycle, please inform yourself of all applicable legal requirements and
regulations in your country or state. There may be restrictions on riding your LEVO bicycles on
public roads, cycling paths, and/or trails. There may also be applicable helmet requirements,
age restrictions or license or insurance requirements. Specialized does not, and will not, make
any promise, representation, or warranty regarding the use of your LEVO bicycle. As laws and
regulations regarding electric bicycles vary by country and/or state and are constantly changing,
please make sure to obtain the latest information. You should also regularly see your Authorized
Specialized Retailer for updated information.
CAUTION: All LEVO bicycles have a fixed pre-set speed limit at which the motor support will
automatically shut off. Any (attempted) tampering with the power output and/or system is
prohibited and will void the warranty.
3.2. PEDELEC / EPAC
Your LEVO is classified as a EPAC (Electrically Pedal Assisted Cycle, otherwise known as a Pedelec), and is
referred to in this manual as a bicycle unless otherwise noted. Your motor support will automatically switch off
when you reach a maximum speed of 25 km/h (15.5 mph) or 20 mph in the US/Canada. A driver’s license or
insurance is typically not required.
3.3. STARTING THE SYSTEM
1
POWER
To start the system, press and hold the power
button (fig.1) located on the the non-drive-
side of the battery, until the LEDs glow green.
The number of LEDs that glow green will
depend on the level of charge in the battery.
To turn the battery (and support) off again,
press and hold the power button until the
LEDs turn off.
4. GENERAL NOTES ABOUT ASSEMBLY
This user manual is not intended as a comprehensive use, service, repair or maintenance guide. Please see your
Authorized Specialized Retailer for all service, repairs or maintenance. Your Authorized Specialized Retailer may
also be able to refer you to classes, clinics or books on bicycle use, service, repair, and maintenance.

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WARNING! Due to the complexity of the LEVO bicycle, proper assembly requires a high degree of
mechanical expertise, skill, training and specialty tools. Therefore, it is essential for your safety that
the assembly, maintenance and troubleshooting be performed by an Authorized Specialized Retailer.
Before your first ride, make sure your components, such as brakes and drivetrain, are assembled and
adjusted in accordance with the manufacturer’s instructions and are functioning properly.
WARNING! Many components on the LEVO, including, but not limited to, the rear suspension and cable
guides, are proprietary to the LEVO. Only use originally supplied components and hardware at all times.
Use of other components or hardware will compromise the integrity and strength of the assembly. LEVO
specific components should only be used on the LEVO and not on other bicycles, even if they fit. Failure
to follow this warning could result in serious injury or death.
WARNING! Never modify your frame or bicycle in any way. Do not sand, drill, file or remove parts
from your bicycle. Do not install incompatible components or hardware. Failure to follow this warning
may result in serious personal injury or death.
WARNING! Electrical components can be exposed when working on your bicycle. Do not touch
any part of the electrical system while under electric charge. Do not expose the connections of
the battery and frame to water. If any live components or the battery are damaged, stop riding
immediately and bring your bicycle to your Authorized Specialized Retailer.
4.1. SPEED SENSOR
When assembling the rear brake disc, the Speed Sensor Magnet must be installed on the rotor (fig.2). Four of the
six bolts are standard rotor bolts. The remaining two bolts (M5 x 0.8 pitch x 15mm length, with countersunk flat
head) attach the Speed Sensor Magnet to the rotor.
2
STANDARD
ROTOR
BOLTS
FLAT HEAD
M5 x 15mm
SPEED SENSOR MAGNET
DISC BRAKE ROTOR
4.2. BOTTOM BRACKET
The bottom bracket is an integrated part of the motor, and does not require any pre-installation preparation.
4.3. HEADSET
The headset uses a 1 1/8” (41.8mm x 30.5 x 8mm, 45x45°) Campagnolo Standard compatible upper bearing
and a 1.5” (52mm x 40 x 7mm, 45x45°) lower bearing. Ensure that replacement bearings are compatible with
the Specialized headset specification. No tools are needed for installation or removal of both bearings. Grease
bearing surfaces before installation.
Inspect the fork, stem, seatpost and seat tube, to ensure that there are no burrs or sharp edges. Remove any
burrs or sharp edges using fine grit sandpaper.
All edges of the stem in contact with the steerer tube should be rounded out to eliminate any stress points.

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WARNING! Burrs and sharp edges can damage the carbon and alloy surfaces of the components.
Any deep scratches or gouges in the stem or fork can weaken the components.
4.4. SEATPOST
LEVO frames have a 30.9mm seatpost diameter and require that the seatpost have a tolerance of 30.78mm to 30.95mm.
min
insertion
3
A
B
SEATPOST MINIMUM INSERTION:
To prevent damage to the frame and/or seatpost, it is important
to have a minimum amount of seatpost insertion in the seat tube.
This minimum insertion must meet the following requirements:
The seatpost must be inserted into the frame deep enough
so the minimum insertion/maximum extension (min/max)
mark on the seatpost is not visible (fig.3 A).
The seatpost must also be inserted into the seat tube deep
enough to be visible through the sight hole (fig.3 B), or if no
sight hole is present, the insertion must meet or exceed the
minimum measured insertion depth (fig.3 B) required by the
size of the frame (see below).
If the seatpost and frame minimum insertion requirements
differ from each other, always use the longer minimum
insertion. For example, if the frame requires 70mm, but the
seatpost requires 100mm, then 100mm is the minimum
insertion required.
• SMALL / MEDIUM FRAME SIZE: Minimum insertion 70mm
• LARGE / X-LARGE FRAME SIZE: Minimum insertion 100mm
If the seatpost is at the min/max mark and the seatpost is not visible through the sight hole or does not meet or
exceed the minimum measured insertion depth of the frame, the seatpost is not inserted deeply enough into the
seat tube and should be lowered until it can be seen through the sight hole. This may result in the saddle being too
low. If so, the seatpost must be replaced with a longer seatpost.
WARNING! Failure to follow the seatpost and frame minimum insertion requirements may result in
damage to the frame and/or seatpost, which could cause you to lose control and fall.
If the seatpost is cut short, the min/max mark on the seatpost may no longer be accurate. Before
cutting the seatpost, note the min/max depth required by the seatpost manufacturer.
WARNING! For general instructions regarding the installation of the seatpost, refer to the appropriate
section in the Owner’s Manual. Riding with an improperly tightened seatpost can allow the saddle to
turn or move and cause you to lose control and fall.
CAUTION: Inspect the seatpost and seat tube to ensure that there are no burrs or sharp edges.
Remove any burrs or sharp edges using fine grit sandpaper.
CARBON FRAMES: Do not apply grease to the contact surfaces between the seatpost and the seat
tube. Grease reduces the friction, which is critical to proper seatpost grip. Specialized recommends
the application of carbon assembly compound (fiber paste), which can increase friction between
carbon surfaces. Please visit your Specialized Authorized Retailer for additional information.
COMMAND POST IRcc / WU SEATPOSTS: When adjusting the position of the seatpost inside the seat tube,
remove the battery to gain access to the internal housing, in order to guide the housing when moving the seatpost.
Please refer to the seatpost user manual instruction guide for additional information.
4.5. REPLACEMENT PARTS AND ACCESSORIES
Specialized replacement parts and accessories are available through your Authorized Specialized Retailer.

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5. GENERAL NOTES ABOUT RIDING
The LEVO motor provides pedal assistance only while you are pedaling and the bicycle is in motion. The amount
of pedal assistance will be higher or lower depending on the amount of force applied to the pedals. If you stop
pedaling, the motor will stop providing any assistance.
TheLEVO bicycle can also be ridden as a normal bicycle without motor assistance by switching the display to the
OFF mode. The same applies if the battery charge drops below 1%.
The LEVO bicycle has a walk-assist mode (the motor engages without pedal force being applied) which is designed
to provide assistance when walking the bicycle up a hill, up to a speed of 6 km/h (3.7 mph), so long as the + button
is pressed down.
5.1. RIDING TIPS
Because of the electric motor assist, the LEVO offers a unique ride compared to a bicycle without motor assist.
Below are some riding tips which may also reduce component wear and increase battery range:
Pay attention to your speed going into a corner and be sure to stop pedaling well before entering the corner.
Otherwise you may carry too much speed as you enter the corner.
Ride efficiently and look ahead. Any time braking force is applied, more energy is needed to get the bicycle back
up to speed.
Shift gears regularly to stay in an optimal cadence range and downshift before coming to a stop.
Reduce pedal force before initiating a gear shift to reduce drivetrain wear.
Check the tire pressure regularly. Low pressure can cause the tires to roll inefficiently.
If your bicycle is exposed to cooler weather, keep the battery stored indoors until just before riding.
Do not expose your bicycle to prolonged excessive heat (e.g. direct sunlight).
Only carry the cargo you need. More cargo weight requires more energy to move.
WARNING! The motor support is activated as soon as you step onto the pedals and the bicycle
is in motion. You should be seated on the bicycle and engage at least one brake before starting
to pedal. Do not put one foot on a pedal and throw a leg over the bicycle, as it could accelerate
unexpectedly. Failure to follow this warning may result in serious personal injury or even death.
WARNING! Since the motor support allows for greater speeds and acceleration, you should pay
particular attention to terrain conditions, other riders, pedestrians, and/or cars when riding. You
may approach obstacles much faster than expected.
WARNING! The acceleration of an electric bicycle can be faster than anticipated and may feel
unusual at first. Before your first ride, you should use the lowest power ECO mode and become
familiar with the operation of the electric bicycle by practicing starting and stopping, cornering
and navigating obstacles in a safe environment away from other bicycles, pedestrians and/or
vehicles. Due to the greater acceleration of an electric bicycle, you should also pay particular
attention to terrain conditions as you may approach obstacles faster than expected. Please note
the default motor support mode upon startup is always TURBO mode.
For technical climbing and navigating through obstacles such as tight switchbacks or rock
gardens, use the brakes to modulate the motor output and control your acceleration/speed.
CAUTION: The weight of your LEVO is significantly higher than a bicycle without motor support.
Use caution when handling the bicycle (including, but not limited to parking, lifting, pushing,
loading it into a car or onto a bicycle carrier and unloading it).
CAUTION: Do not ride your LEVO without the battery installed. Riding without a battery may
damage exposed electrical components.

7
5.2. BEFORE YOUR FIRST RIDE
Regardless of your experience level, you should read the “FIRST” section of your Owner’s Manual (Bike Fit, Safety
First, Mechanical Safety Check and First Ride) and carry out all important safety checks. In addition, make sure you
are familiar with the following areas of the bicycle that are specific to electric bicycles.
BEFORE EVERY RIDE
Battery
• Are all connections plugged in correctly?
• Do you have sufficient battery charge?
• Is the battery properly inserted and locked in the frame?
Display
• Is the display functioning correctly?
BEFORE YOUR FIRST RIDE
Battery
• Is the battery fully charged?
Display
• Are you familiar with the function of the display features?
Remote
• Are you familiar with the function of the buttons on the remote?
• Do you know how to use the remote to change the motor support level from ECO to SPORT to TURBO?
WARNING! If your battery, charger or other component exhibits any signs of damage, do not use
the bicycle and immediately bring it to your Authorized Specialized Retailer for inspection.
5.3. RIDING WITH KIDS
There are many different setups that allow you to ride with kids. Please look at the Riding Safely section in the
Owner’s Manual regarding general information and instructions on child carriers or trailers.
If you regularly ride with kids on your bicycle, your Authorized Specialized Retailer should conduct a periodic safety
inspection.
WARNING! Specialized bicycles are only designed and tested for use by one person at a time.
Carrying a child on your Specialized bicycle is at your own risk. If you choose to install an
accessory on your Specialized bicycle such as a trailer, carrier, or trailer cycle, make sure it is
compatible and refer to the manufacturer’s instructions and your Authorized Specialized Retailer.
You should make sure your bicycle is still safe to ride with the accessory installed. Be sure to not
exceed the structural weight limit of the bicycle if you use a trailer, trailer cycle or child carrier.
Also make sure not to exceed the maximum cargo weight if you use a child carrier.
WARNING! Riding with kids on your bicycle will affect the handling by altering the center of gravity,
weight and balance. It may also negatively impact your cornering ability, increase your stopping
distance and reduce your ability to slow down and maneuver, especially at higher speeds or down
a steep grade. All of this can result in a loss of control, potentially causing serious injury and/or
death. You should also become familiar with and practice riding with the accessory in a controlled
environment away from traffic.
WARNING! Do not attach a child carrier, trailer or similar accessory to a composite or carbon
fiber part or component, either directly or indirectly. For example, do not attach a trailer to a rear
axle when the rear triangle is made of composite or carbon fiber. Likewise, do not attach a trailer
cycle bicycle to a composite or carbon seatpost or a child carrier to a composite or carbon fork.
Either may potentially apply unusual forces on your bicycle frame or component which could
result in damage and cause a complete failure, with the risk of serious injury or death. If you have
previously attached an accessory to a composite or carbon fiber part or component, do not ride
until you have had your Authorized Specialized Retailer conduct a careful safety inspection.
Before riding with kids on your bicycle, please inform yourself of all applicable legal requirements
and regulations in your country and state. There may be restrictions on riding your bicycle with
certain or any accessory(ies). This is especially true for electric and pedal-assist bicycles.