Stahl SolConeX 8571/22 Series User manual

SolConeX
Plug, 30 A
8571/22 series
North American
operating instructions
Additional languages r-stahl.com
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Contents
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SolConeX
Plug, 30 A
8571/22 series
Contents
1 General Information .............................................................................................3
1.1 Manufacturer........................................................................................................3
1.2 Information regarding the Operating Instructions.................................................3
1.3 Further Documents ..............................................................................................3
1.4 Conformity with Standards and Regulations........................................................3
2 Explanation of Symbols .......................................................................................4
2.1 Symbols used in these Operating Instructions.....................................................4
2.2 Warning Notes .....................................................................................................4
2.3 Symbols on the Device ........................................................................................5
3 Safety Notes ........................................................................................................5
3.1 Operating Instructions Storage ............................................................................5
3.2 Personnel Qualification........................................................................................5
3.3 Safe Use ..............................................................................................................6
3.4 Specific Conditions of Use...................................................................................7
3.5 Modifications and Alterations...............................................................................7
4 Function and Device Design................................................................................7
4.1 Function ...............................................................................................................7
5 Technical Data.....................................................................................................8
6 Transport and Storage.......................................................................................12
7 Mounting and Installation...................................................................................12
7.1 Dimensions/Fastening Dimensions....................................................................12
7.2 Mounting/Dismounting, Operating Position........................................................12
7.3 Installation..........................................................................................................13
8 Commissioning ..................................................................................................15
9 Operation ...........................................................................................................15
10 Maintenance, Overhaul, Repair .........................................................................16
10.1 Maintenance ......................................................................................................16
10.2 Overhaul ............................................................................................................16
10.3 Repair ................................................................................................................16
10.4 Returning the Device .........................................................................................17
11 Cleaning.............................................................................................................17
12 Disposal .............................................................................................................17
13 Accessories and Spare Parts.............................................................................17

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General Information
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SolConeX
Plug, 30 A
8571/22 series
1 General Information
1.1 Manufacturer
1.2 Information regarding the Operating Instructions
The original instructions are the American edition.
They are legally binding in all legal affairs.
1.3 Further Documents
• SolConeX connectors data sheet
For documents in other languages, see r-stahl.com.
1.4 Conformity with Standards and Regulations
Certificates for the USA and Canada can be downloaded via the following link:
https://r-stahl.com/en/global/support/downloads/.
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
R. STAHL, INC.
13259 N. Promenade Blvd.
Stafford, TX 77477
USA
Tel.:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[e-mail]
Tel.:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[email protected]
R. STAHL Ltd.
#303, 8925-51 Avenue
Edmonton, AB T6E 5J3
Canada
Tel.:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[email protected]
ID no.: 294408 / 8571663300
Publication code: 2022-08-08·IO00·III·en·00

Explanation of Symbols
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SolConeX
Plug, 30 A
8571/22 series
2 Explanation of Symbols
2.1 Symbols used in these Operating Instructions
2.2 Warning Notes
Warning notes must be observed under all circumstances, in order to minimise the risk
resulting from design engineering and operation. The warning notes have the following
structure:
• Signalling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
Symbol Meaning
Tips and recommendations on the use of the device
Danger due to explosive atmosphere
DANGER
Danger to persons
Non-compliance with the instruction results in severe or fatal injuries to
persons.
WARNING
Danger to persons
Non-compliance with the instruction can result in severe or fatal injuries
to persons.
CAUTION
Danger to persons
Non-compliance with the instruction can result in light injuries to
persons.
NOTICE
Avoiding material damage
Non-compliance with these instructions can result in material damage to the
device and/or its surroundings.

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Safety Notes
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SolConeX
Plug, 30 A
8571/22 series
2.3 Symbols on the Device
3 Safety Notes
3.1 Operating Instructions Storage
• Carefully read the operating instructions.
• Store the operating instructions at the mounting location of the device.
• Observe applicable documents and operating instructions of the devices to be
connected.
3.2 Personnel Qualification
All activities on the device may only be performed by a qualified specialist.
This primarily applies to work in the following areas:
• Project engineering
• Mounting/dismounting the device
• (Electrical) installation
• Commissioning
• Maintenance, repair, cleaning
The specialist who performs these activities must be familiar with the relevant national
standards and regulations for electrical engineering.
Additional knowledge is required for any activity in hazardous areas!
R. STAHL recommends having a level of knowledge equal to that described in the
following standards:
• UL 60079-17 (Electrical Installations Inspection and Maintenance)
• National Electrical Code (NEC NFPA 70 Article 504 or ISA-RP 12.6)
• Canadian Electrical Code, Part I, Safety Standard for Electrical Installations
(CSA C22.1)
• Local regulations and laws
Symbol Meaning
FM test mark, proven conformity of the product with the safety regulations of
the USA and Canada
05594E00
CE marking according to the current applicable directive.
02198E00
Device certified for hazardous areas according to the marking.

Safety Notes
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SolConeX
Plug, 30 A
8571/22 series
3.3 Safe Use
Before mounting
• Read and observe the safety notes in these operating instructions!
• Ensure that the contents of these operating instructions are fully understood by the
personnel in charge.
• Use the device in accordance with its intended and approved purpose only.
• Always consult R. STAHL Schaltgeräte GmbH if using the device under operating
conditions which are not covered by the technical data.
• Make sure that the device is not damaged.
• We cannot be held liable for damage to the device caused by incorrect or
impermissible use or non-compliance with these operating instructions.
For mounting and installation
• Have mounting and installation performed only by qualified and authorised persons
(see chapter "Personnel qualification").
• The device is only to be installed in areas for which it is suited based on its marking.
• During installation and operation, observe the information (characteristic values and
rated operating conditions) on the rating and data plates, as well as the technical data
in these operating instructions and the information plates on the device.
• Before installation, make sure that the device is not damaged.
• Do not open the device when it is energized.
• Prevent electrostatic discharge at the device.
Commissioning, maintenance, repair
• Only have commissioning and repairs performed by qualified and authorised persons
(see chapter "Personnel qualification").
• Before commissioning, make sure that the device is not damaged.
• Perform only maintenance work described in these operating instructions.
The nature of these instructions is only informative and does not cover all of
the details, variations or combinations in which this equipment may be used,
its storage, delivery, installation, safe operation and maintenance.
Since conditions of use of the product are outside of the care, custody and
control of the manufacturer, the purchaser should determine the suitability of
the product for his intended use, and assumes all risk and liability whatsoever
in connection therewith.

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Function and Device Design
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SolConeX
Plug, 30 A
8571/22 series
3.4 Specific Conditions of Use
• Lock the protective cap using the bayonet ring if the plug is not inserted.
• The plug is suitable for connection to an 8571/21, 8571/25 or 8571/28 socket with the
same configuration and electrical values.
3.5 Modifications and Alterations
4 Function and Device Design
4.1 Function
Application range
The 8571/22 plug is explosion-protected electrical equipment.
It is approved for use in hazardous areas which are classified acc. to NEC 505 for the
division or zone. For details, please see certification and the "Technical data" chapter.
It connects portable and stationary electrical equipment as well as electrical lines and
electrical circuits in hazardous areas.
DANGER
Explosion hazard due to modifications and alterations to the device!
Non-compliance results in severe or fatal injuries.
• Do not modify or change the device.
No liability or warranty for damage resulting from modifications and
alterations.
DANGER
Explosion hazard due to improper use!
Non-compliance results in severe or fatal injuries.
• Use the device only according to the operating conditions
described in these operating instructions.
• Use the device only for the intended purpose specified in these
operating instructions.

Technical Data
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SolConeX
Plug, 30 A
8571/22 series
5 Technical Data
Please refer to the technical data on the device.
Explosion protection
Global (IECEx)
Gas and dust IECEx PTB 20.0003X
Ex eb IIC T6 ... T5 Gb
Ex tb IIIC T81 °C Db
Europe (ATEX)
Gas and dust PTB 20 ATEX 1003 X
EII 2 G Ex eb IIC T6 ... T5 Gb
EII 2 D Ex tb IIIC T81 °C Db
USA (NEC)
Gas and dust
FM21US0071X
Cl. I, Zone 1, AEx eb IIC T6 ... T5 Gb
Cl. I, Div. 2, Groups A, B, C, D
Zone 21, AEx tb IIIC T81 °C Db
Cl. II, III, Div. 1, Groups E, F, G
Canada (CE Code)
Gas and dust FM21CA0046X
Ex eb IIC T6 ... T5 Gb
Cl. I, Div. 2, Groups A, B, C, D
Ex tb IIIC T81 °C Db
Cl. II, III, Div. 1, Groups E, F, G
Technical data
Electrical data
Rated operational
voltage
max. 50 to max. 600 V AC/110 V DC
Frequency 50/60 Hz (for frequencies ≥ 100 Hz reduction to 25 A required)
Voltage tolerance -10 to +10 %
Rated operational
current
30 A
Rated insulation
voltage
750 V

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Technical Data
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SolConeX
Plug, 30 A
8571/22 series
Ambient conditions
Service temperature -50 to +65 °C/-58 to 149 °F
-40 to +65 °C/-40 to 149 °F, optional (silicone-free)
(The storage temperature corresponds to the ambient temperature)
The maximum ambient and service temperatures, as well as the temperature
class, depend on the combination of plug and socket. For evaluation, see the
operating instructions for the socket or flange socket in which the plug is used.
Mechanical data
Number of poles 3 pole / 4 wire (3P + PE)
4 pole / 5 wire (3P + N + PE)
Enclosure material Polyamide, glass fibre reinforced
Degree of protection IP66 acc. to IEC 60529,
IP64 acc. to UL 60079,
NEMA 3, 4, 4X acc. to ANSI/NEMA 250
Impact strength IK 10 acc. to IEC/EN 62262-0,
7 joules acc. to UL 60079
Connection type Screw terminals
Connection terminals Finely stranded 1 x 2.5 mm2 to 1 x 10 mm2
(AWG 14 to AWG 8)
Finely stranded with core end
sleeve
1 x 2.5 mm2 to 1 x 10 mm2
(AWG 14 to AWG 8)
Weight 8571/22-4.. 0.5 kg/1.10 lbs
8571/22-5.. 0.6 kg/1.32 lbs
Service life > 5000 mechanical mating cycles as per UL 60309-1
Tightening torque Terminals: 1.2 Nm/10.62 lbf inch
Enclosure screws: 1.0 Nm/8.85 lbf inch
Strain relief: 1.5 Nm/13.27 lbf inch
Cable entries
Cable diameter 13 to 25 mm/0.51 to 0.98 inch
Ring 1 + 2 + 3 + 4 + 5 13 to 16 mm/0.51 to 0.63 inch
Ring 2 + 3 + 4 + 5 16 to 19 mm/0.63 to 0.75 inch
Ring 3 + 4 + 5 19 to 22 mm/0.75 to 0.87 inch
Ring 4 + 5 22 to 25 mm/0.87 to 0.98 inch
Technical data

Technical Data
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SolConeX
Plug, 30 A
8571/22 series
Arrangement of contact pins
Position of time position
Example: 6 h position
23451E00
Arrangement of contact pins and terminal markings
Arrangement of contact pins and terminal markings in the 6h position
(View from the front side)
3 pole / 4 wire
(3P + PE)
09191E00
4 pole / 5 wire
(3P + N + PE)
09196E00
8571/22-4.. 8571/22-5..
L1L3
L2
L2
L3
L1
N

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Technical Data
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SolConeX
Plug, 30 A
8571/22 series
Colour code and arrangement of contact pins and terminal markings
Colour code according to UL 60309-1 and arrangement relative to the polarising slot for different voltages
and frequencies in accordance with UL 60309-2
1) Mainly for ship installations
2) Frequencies ≥ 100 Hz lead to increased heating. This must be offset by reducing the current to 25 A.
For further technical data, see r-stahl.com.
No. of poles Frequency
[Hz]
Voltage
[V]
Colour code Position of the
earth contact pin
3 pole /
4 wire
(3P + PE)
50 and 60 100 to 130 Yellow 4h
50 and 60 200 to 250 Blue 9h
50 and 60 380 to 415 Red 6h
50 and 60 480 Red 7h
50 and 60 600 to 690 Black 5h
50 380 Red 3h
60 440 to 460 1) Red 11h
100 to 300 2) > 50 Green 10h
> 300 to 500 2) > 50 Green 2h
4 pole /
5 wire
(3P + N + PE)
50 and 60 57/100 to 75/130 Yellow 4h
50 and 60 120/208 to 144/250 Blue 9h
50 and 60 200/346 to 240/415 Red 6h
50 and 60 277/480 Red 7h
50 and 60 347/600 to 400/690 Black 5h
50 220/380 Red 3h
60 250/440 to 265/460 1) Red 11h
100 to 300 2) > 50 Green 10h
> 300 to 500 2) > 50 Green 2h

Transport and Storage
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SolConeX
Plug, 30 A
8571/22 series
6 Transport and Storage
• Transport and store the device only in the original packaging.
• Store the device in a dry place (no condensation) free of vibrations.
• Do not drop the device.
7 Mounting and Installation
7.1 Dimensions/Fastening Dimensions
7.2 Mounting/Dismounting, Operating Position
7.2.1 Mounting
Operating position
• Store in an unplugged state, suspended with the contacts pointing downward.
Dimensional drawings (all dimensions in mm [inch]) – Subject to change
10340E00
Type A B
8571/22-4..
32 A, 3P + PE
57 [2.24] 99 [3.90]
8571/22-5..
32 A, 3P + N + PE
63.4 [2.50] 106 [4.17]
8571/22
SolConeX plug
ØØ72 [ 2,83]
~~
204 [ 8,03]
ØA
ØB
To prevent soiling the plug pins, use a suitable protective cap
(see chapter "Accessories and Spare parts").

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Mounting and Installation
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SolConeX
Plug, 30 A
8571/22 series
7.3 Installation
DANGER
Explosion hazard due to insufficient protective measures!
Non-compliance results in severe or fatal injuries.
• Select suitable conductors to ensure that the maximum
permissible conductor temperatures are not exceeded.
• When using core end sleeves, attach them using a suitable tool.
• Use only separately tested cable entries and stopping plugs
with a US type examination certificate.
• The conductor insulation must be touching the terminal.
• Do not damage the conductor (e.g. nicking)
when stripping it.
• Always connect the protective conductor.
DANGER
Explosion hazard in the case of installation in special dust hazardous
areas!
Non-compliance results in severe or fatal injuries.
• Do not use the device in areas where there are processes
generating strong charges, machine friction processes,
separation processes and electrospray processes
(e.g. around electrostatic coating systems)
and pneumatically generated dust.
DANGER
Explosion hazard if seal is insufficient and/or service temperature
is too high!
Non-compliance results in severe or fatal injuries.
• Only insert the plug if the pins and contact surfaces are free of
liquid and dirt.
• Completely seal the bayonet ring of the plug to obtain the degree
of protection.
• Make sure the service temperature range is maintained
(see the "Technical data" chapter).

Mounting and Installation
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SolConeX
Plug, 30 A
8571/22 series
18554E00
• Unscrew the safety screw so that
the screw head is flush with the
cable gland.
• Loosen the cable gland.
• After installing the cable, screw on
the cable gland until the sealing ring
is sufficiently tight.
• Screw the safety screw into the
cable gland on the block to a
tightening torque of
0.5 Nm/4.425 lbf inch.
11222E00
11201E00
• Unfasten the cable gland (1) and
remove the dust cover plate (2).
• Remove the pressure ring (3) and
the sealing ring (4).
• Loosen the enclosure screws (5)
and remove the connector
enclosure (6).
• Introduce the conductor through the
screw connection, pressure ring and
seal. If necessary, increase the
internal diameter of the seal by
trimming it to match the cable.
• Press the seal into the connector
enclosure (pre-stamped side
pointing inwards) and put the
pressure ring in place.
• Open the strain relief (7) (Torx T15)
and pivot it by 90°.
• Insert the conductors into the
corresponding terminals and
clamp them
(for tightening torque,
see chapter "Technical data").
• Make sure the stripped conductor
ends are fully inside the terminal.
• Pivot the strain relief back and
mount it on the conductor.
Clamping unit must not be under
strain.
• Tighten the connector enclosure
(for the tightening torque,
see chapter "Technical data").
• Tighten the screw connection and
secure it with a safety screw.
A
[mm/inch]
B
[mm/inch]
85/3.35 12/0.47

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Commissioning
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SolConeX
Plug, 30 A
8571/22 series
8 Commissioning
Before commissioning, ensure the following:
• Check the mounting and installation.
• The device must not be damaged.
• Remove any foreign objects.
• If necessary, clean the connection chamber.
• Monitor whether the electrical lines have been inserted correctly.
• Monitor whether all screws and nuts have been tightened securely.
• Monitor whether all conductors have been clamped firmly.
• Observe the line voltage.
9 Operation
The plug can be used with the following R. STAHL products:
• Receptacle 8571/21
• Flange socket 8571/25, 8571/28
The plug can be used with industrial type sockets in accordance with UL 60309.
DANGER
Explosion hazard due to incorrect installation!
Non-compliance results in severe or fatal injuries.
• Check the device for proper installation before commissioning.
• Comply with national regulations.
DANGER
Explosion hazard due to malfunction of the device after a short circuit
in the electric circuit!
Non-compliance results in severe or fatal injuries.
• Check the functionality of the plug after a short circuit.
• Replace defective devices immediately.
DANGER
Explosion hazard due to damp, dirty or dusty components
Non-compliance results in severe or fatal injuries.
• Only insert the plug into the socket if it is dry and free of dirt and
dust.
The plug may only be used when fully mounted.

Maintenance, Overhaul, Repair
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SolConeX
Plug, 30 A
8571/22 series
10 Maintenance, Overhaul, Repair
10.1 Maintenance
• Consult the relevant local and national regulations to determine the type and extent of
inspections.
• Tailor inspection intervals to the operating conditions.
At a minimum, check the following points during maintenance on the device:
• If the cables have been clamped properly
• If the enclosure, seals and surface of the plug pins are damaged
• If the plug pins are dirty; if necessary, clean them
• Whether the permissible temperatures are complied with
• Whether it is used as intended
10.2 Overhaul
10.3 Repair
Observe the relevant national regulations in the country of use.
• To avoid corrosion, the plug must be disconnected regularly.
• If required, clean the plug pins.
• After 1000 mating cycles, it is advisable to apply contact oil
(e.g. KLÜBERALFA KRA 3-730) to the device.
The use of mineral-oil-based lubricants is impermissible!
DANGER
Explosion hazard due to improper repair!
Non-compliance results in severe or fatal injuries.
• Repair work on the devices must be performed only by
R. STAHL Schaltgeräte GmbH.

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Cleaning
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SolConeX
Plug, 30 A
8571/22 series
10.4 Returning the Device
• Only return or package the devices after consulting R. STAHL!
Contact the responsible representative from R. STAHL.
R. STAHL's customer service is available to handle returns if repair or service is required.
• Contact customer service personally.
or
• Go to the r-stahl.com website.
• Under "Support" > "RMA" > select "RMA-REQUEST".
• Fill out the form and send it.
You will automatically receive an RMA form via email. Please print this file off.
• Send the device along with the RMA form in the packaging to
R. STAHL Schaltgeräte GmbH (refer to chapter 1.1 for the address).
11 Cleaning
• Devices located in hazardous areas may only be cleaned with a damp cloth to avoid
electrostatic charge.
• When cleaning with a damp cloth, use water or mild, non-abrasive, non-scratching
cleaning agents.
• Do not use abrasive cleaning agents or solvents.
12 Disposal
• Observe national, local and statutory regulations regarding disposal.
• Separate materials for recycling.
• Ensure environmentally friendly disposal of all components according to statutory
regulations.
13 Accessories and Spare Parts
NOTICE
Malfunction or damage to the device due to the use of non-original components.
Non-compliance may lead to material damage!
• Use only original accessories and spare parts from
R. STAHL Schaltgeräte GmbH.
For accessories and spare parts, see the data sheet on our homepage
r-stahl.com.

Fiche SolConeX, 30 A
Série 8571/22
Mode d’emploi pour
l’Amérique du Nord
Autres langues r-stahl.com
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– À conserver pour une utilisation ultérieure ! –

Sommaire
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Fiche SolConeX, 30 A
Série 8571/22
Sommaire
1 Indications générales...........................................................................................3
1.1 Fabricant..............................................................................................................3
1.2 Informations concernant le mode d'emploi ..........................................................3
1.3 Autres documents................................................................................................3
1.4 Conformité aux normes et dispositions................................................................3
2 Explication des symboles.....................................................................................4
2.1 Symboles figurant dans le mode d'emploi ...........................................................4
2.2 Avertissements ....................................................................................................4
2.3 Symboles sur le dispositif ....................................................................................5
3 Consignes de sécurité .........................................................................................5
3.1 Conservation du mode d'emploi ..........................................................................5
3.2 Qualification du personnel ...................................................................................5
3.3 Utilisation sûre .....................................................................................................6
3.4 Conditions d'utilisation spécifiques ......................................................................7
3.5 Transformations et modifications.........................................................................7
4 Fonction et structure du dispositif ........................................................................7
4.1 Fonction ...............................................................................................................7
5 Caractéristiques techniques.................................................................................8
6 Transport et stockage ........................................................................................12
7 Montage et installation.......................................................................................12
7.1 Cotes / cotes de fixation.....................................................................................12
7.2 Montage / démontage, position d'utilisation.......................................................12
7.3 Installation..........................................................................................................13
8 Mise en service..................................................................................................15
9 Fonctionnement .................................................................................................15
10 Maintenance, entretien, réparation ....................................................................16
10.1 Maintenance ......................................................................................................16
10.2 Entretien.............................................................................................................16
10.3 Réparation .........................................................................................................16
10.4 Retour ................................................................................................................17
11 Nettoyage...........................................................................................................17
12 Élimination .........................................................................................................17
13 Accessoires et pièces de rechange ...................................................................17