Staubli PV-CZM User manual

1 / 12
MA251 (de_en)
Bedienungsanleitung
MA251 (de_en)
Operating instructions
MA251 (中 -英)
操作指导
MA251 (cn_en)
Operating instructions
压接钳 PV-CZM Crimping pliers PV-CZM
目录
安全须知2
工具说明 MC4 �����������������������������������������������������������������������������3
工具说明 MC4-EVO 2 �������������������������������������������������������������������6
更换压接模�������������������������������������������������������������������������������8
压接 ������������������������������������������������������������������������������������������10
Content
Safety Instructions �����������������������������������������������������������������������2
Explanation for MC4��������������������������������������������������������������������3
Explanation for MC4-Evo 2����������������������������������������������������������6
Exchanging the crimping die��������������������������������������������������������8
Crimping������������������������������������������������������������������������������������10

2 / 12
安全须知 Safety instructions
本装配说明和装配步骤说明是 TÜV Rheinland 和 UL 认证的重要
组成部分和先决条件。
These assembly instructions and the assembly steps and in-
structions described are an integral part of and prerequisite for
certification by TÜV Rheinland and UL�
如您未遵守上述警告，则 Stäubli Electrical Connectors (Stäubli)
不承担任何责任。
Stäubli Electrical Connectors (Stäubli) does not accept any liabil-
ity in the event of failure to observe these warnings�
IEC 60417-6182
安装需电气专业知识 Installation, electrotechnical expertise
本产品可由具备电气技能或受过此方面指导的人员依照适用的
安全法规进行装配或安装。
The products may be assembled and installed by electrically
skilled or instructed persons duly observing all applicable safety
regulations�
IEC 60417-6042
注意电击风险 Caution, risk of electric shock
请在断电状态下工作
操作电气装置时，请遵守五项安全规定。
各电气装置确定后，应按照规定顺序执行以下五项基本要求（除
非另有必要理由）：
■完全分离;
■确保不会重新连接；
■确认无工作电压；
■进行接地和短路；
■针对临近带电部件提供防护。
任何从事此工作活动的人员均应具备电气技能或受过此方面指
导，或者由同等能力的人员监督。
来源：EN 50110-1:2013
Work in a de-energized state
Follow the five safety rules, when working on electrical installa-
tions�
After the respective electrical installations have been identified,
the following five essential requirements shall be undertaken in
the specified order unless there are essential reasons for doing
otherwise:
■disconnect completely;
■secure against re-connection;
■verify absence of operating voltage;
■carry out grounding and short-circuiting;
■provide protection against adjacent live parts�
Any person engaged in this work activity shall be electrically
skilled or instructed, or shall be supervised by such a person�
Source: EN 50110-1:2013
最终应用时，还应检查电击防护。 Protection against electric shock shall be checked in the end-use
applications too�
ISO 7000-0434B
注意 Caution
每次使用连接器前，需提前检查外部是否有缺陷(尤其是绝缘层）。
如有安全疑虑，必须咨询专业人员。
Each time the connector is used, it should previously be
inspected for external defects� If there are any doubts as to its
safety, a specialist must be consulted�
产品使用须严格依照技术参数中给出的规范（请见产品目录）。 Use only in accordance with the specification provided in the
technical data (see product catalog)�
使用者有责任穿着适当的防护设备或执行相关工作。 The wearing of suitable protective equipment or the performance
of the relevant work is the responsibility of the user�
部件和包装材料并非玩具；若吞食小零件可能有窒息危险。包装
材料有造成窒息的危险。
Components and packaging materials are not toys; small parts
can pose a choking hazard if swallowed� Packaging material can
pose a risk of suocation�
请在使用后妥善处理产品和包装材料。 Proper disposal of products and packaging materials after use�
IEC 60417-6070
在负载下请勿断开连接 Do not disconnect under load
在负载下断开连接：禁止在负载下断开光伏插头连接器连接。 Disconnect Under Load: PV plug connections must not be
disconnected while under load�
在无负载状态下，可在带电时可进行插拔操作（可通过关闭直流/
交流逆变器或切断交流电路）。
During no-load operation plugging and unplugging when live is
permitted (by switching o the DC/AC converter or breaking the
AC circuit)�

3 / 12
1
型号 Type 电缆截面积 Conductor cross section 开口式压接钳 (B-Crimp) Open crimp contacts (B-Crimp) 闭口式压接钳 (O-Crimp) Closed crimp contacts (O-Crimp)
压接钳
Crimping pliers
压接模
Crimping dies
定位块
Locator
PV-CZM-18100 32.6020-18100 PV-CZM-19100 32.6020-19100 PV-CZM-22100 32.6020-22100 PV-CZM-23100 32.6020-23100 PV-CZM-20100 32.6020-20100 PV-CZM-21100 32.6020-21100 PV-ES-CZM-18100 32.6021-18100 PV-ES-CZM-19100 32.6021-19100 PV-ES-CZM-22100 32.6021-22100 PV-ES-CZM-23100 32.6021-23100 PV-ES-CZM-20100 32.6021-20100 PV-ES-CZM-21100 32.6021-21100 PV-LOC 32.6040 PV-LOC-B 32.6055 PV-LOC-D 32.6074
PV-KBT4/2,5...-UR, PV-KST4/2,5...-UR
2.5 mm2• • • • • •
14 AWG • • • • • •
PV-KBT4/6...-UR, PV-KST4/6...-UR
4 mm2• • • • • • • • • • •
12 AWG • • • • • • • • • • •
6 mm2• • • • • • • • •
10 AWG • • • • • • • • •
PV-KBT4/5...-UR, PV-KST4/5...-UR
14 AWG • • • •
12 AWG • • • •
10 AWG • • • •
PV-KBT4/8II-UR, PV-KST4/8II-UR
8 AWG • • • • • • •
PV-KBT/10..., PV-KST/10...
10 mm2• • • • • •
工具说明 MC4 Explanation for MC4
(图. 1)
压接钳包括定位块和内置压接模
(ill. 1)
Crimping pliers incl� locator and built-in crimping die

4 / 12
8
7
2
3
4
123
456
5
10
9
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
11,5 14 PV-KST4/2.5-UR
PV-KBT4/2.5-UR
22,5 PV-KST4/2.5-UR
PV-KBT4/2.5-UR
34 12 PV-KST4/6-UR
PV-KBT4/6-UR
单独部件 Individual parts
(图. 2 + 3 + 4 + 5 + 6)
可更换的压接模
(ill. 2 + 3 + 4 + 5 + 6)
Interchangeable crimping dies
(图. 2) (ill. 2)
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
1,5 / 2,5 / 4 14 / 12 PV-ES-CZM-18100 32.6021-18100
(图. 3) (ill. 3)
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
2,5 / 4 / 6 12 / 10 PV-ES-CZM-19100 32.6021-19100
(图. 4) (ill. 4)
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
4 / 10 PV-ES-CZM-20100 32.6021-20100
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
42,5 PV-KST4/2.5...-UR
PV-KBT4/2.5...-UR
54 12 PV-KST4/6...-UR
PV-KBT4/6...-UR
66 10 PV-KST4/6...-UR
PV-KBT4/6...-UR
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2
74PV-KST4/6...-UR
PV-KBT4/6...-UR
810 PV-KST4/10...-UR
PV-KBT4/10...-UR
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2
96PV-KST4/6...-UR
PV-KBT4/6...-UR
10 10 PV-KST4/10...-UR
PV-KBT4/10...-UR
(图. 5) (ill. 5)
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2
6 / 10 PV-ES-CZM-21100 32.6021-21100

5 / 12
8
6
11
12
13
9
10
7
16
15
14
(图. 6) (ill. 6)
压接范围
Crimping range
型号
Type
订货号
Order No.
AWG
8 / 12 / 10 PV-CZM-22100 32.6020.22100
(图. 7) (ill. 7)
压接范围
Crimping range
型号
Type
订货号
Order No.
AWG
8 / 10 / 12 / 14 PV-CZM-23100 32.6021-23100
(ill. 8)
定位块 PV-LOC
订货号 326040
(ill. 8)
Locator PV-LOC
Order No�: 32�6040
(ill. 9)
定位块 PV-LOC-B
订货号 326055
(ill. 9)
Locator PV-LOC-B
Order No�: 32�6055
注意事项：
使用 PV-CZM-22100 压接钳时，请搭
配 PV-LOC-B 定位块
Note:
When using the crimping pliers
PV-CZM-22100, use the locator
PV-LOC-B�
(ill. 10)
定位块 PV-LOC-D
订货号326074
(ill. 10)
Locator PV-LOC-D
Order No�: 32�6074
注意事项：
使用 PV-CZM-23100 压接钳时，请搭
配 PV-LOC-D 定位块
Note:
When using the crimping pliers
PV-CZM-23100, use the locator
PV-LOC-D�
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
AWG
11 8PV-KST4/8II-UR
PV-KBT4/8II-UR
12 10 PV-KST4/6...-UR
PV-KBT4/6...-UR
13 12 PV-KST4/6...-UR
PV-KBT4/6...-UR
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
AWG
14 8PV-KST4/8II-UR
PV-KBT4/8II-UR
15 10/12 PV-KST4/5...-UR
PV-KBT4/5...-UR
16 14 PV-KST4/5...-UR
PV-KBT4/5...-UR

6 / 12
11
工具说明 MC4-Evo 2 Explanation for MC4-Evo 2
(ill. 11)
压接钳包括定位块和内置压接模
(ill. 1)
Crimping pliers incl� locator and built-in crimping die
型号 Type 电缆截面积 Conductor cross section 开口式压接钳 (B-Crimp) Open crimp contacts (B-Crimp) 闭口式压接钳 (O-Crimp) Closed crimp contacts (O-Crimp)
压接钳
Crimping pliers
压接模
Crimping dies
定位块
Locator
PV-CZM-40100 32.6020-40100 PV-CZM-41100 32.6020-41100 PV-CZM-42100 32.6020-42100 PV-ES-CZM-40100 32.6021-40100 PV-ES-CZM-41100 32.6021-41100 PV-ES-CZM-42100 32.6021-42100 PV-LOC-C 32.6056
PV-KST-EVO 2/2.5…-UR
PV-KBT-EVO 2/2.5…-UR
2.5 mm2• • • • • •
14 AWG • • • • • •
PV-KST-EVO 2/6...-UR,
PV-KBT-EVO 2/6...-UR
4 mm2• •••••••
12 AWG • • • • • • • •
6 mm2• •••••••
10 AWG • • • • • • • •
PV-KST-EVO 2/10...-UR,
PV-KBT-EVO 2/10...-UR
10 mm2• • • •
8 AWG • • • •

7 / 12
12
13
1
2
3
4
5
6
14
8
7
15
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
11,5 PV-KST4-EVO 2/2,5...-UR
PV-KBT4-EVO 2/2,5...-UR
22,5 14 PV-KST4-EVO 2/2,5...-UR
PV-KBT4-EVO 2/2,5...-UR
34 12 PV-KST4-EVO 2/6...-UR
PV-KBT4-EVO 2/6...-UR
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
42,5 14 PV-KST4-EVO 2/2,5...-UR
PV-KBT4-EVO 2/2,5...-UR
54 12 PV-KST4-EVO 2/6...-UR
PV-KBT4-EVO 2/6...-UR
66 10 PV-KST4-EVO 2/6...-UR
PV-KBT4-EVO 2/6...-UR
单独部件 Individual parts
(ill. 12 + 13 + 14
可更换的压接模
(ill. 12 + 13 + 14)
Interchangeable crimping dies
(ill. 12) (ill. 12)
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
1,5 / 2,5 / 4 14 / 12 PV-ES-CZM-40100 32.6021-40100
(ill. 13) (ill. 13)
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
2,5 / 4 / 6 14 / 12 / 10 PV-ES-CZM-41100 32.6021-41100
(ill. 14) (ill. 14)
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
4 / 10 12 / 8 PV-ES-CZM-42100 32.6021-42100
(ill. 15)
定位块 PV-LOC-C
订货号326056
(ill. 15)
Locator PV-LOC-C
Order no�: 32�6056
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
74 12 PV-KST4-EVO 2/6...-UR
PV-KBT4-EVO 2/6...-UR
810 8 PV-KST4-EVO 2/10...-UR
PV-KBT4-EVO 2/10...-UR

8 / 12
16
17
18
19
更换压接模 Exchanging the crimping die
压接模拆除 Removing the crimping die
(ill. 16)
闭合压接钳
(ill. 16)
Close the crimping pliers�
(ill. 17)
将两个固定螺栓（较长的 S 和较短的 S1
）完全拆下。张开压接钳（把钳子手柄按
压到底后可松开）。
(ill. 17)
Remove completely both mounting
screws: the long S and the short S1�
Open the crimping pliers (press com-
pletely together and release)�
(ill. 18)
拆除上部压接模
(ill. 18)
Remove the upper crimping die�
(ill. 19)
拆除下部压接模
(ill. 19)
Remove the lower crimping die�

9 / 12
20
21
22
23
压接模安装 Fitting the crimping die
(ill. 20)
■张开压接钳（把钳子手柄按压到底后
可松开）。
■插入两个压接模。
■标记必须与压接钳上的标记位于同
一侧。
■闭合压接钳，拧紧两个压接模。
■但注意不要将螺钉头剥皮，将螺钉置
于其适当位置。
(ill. 20)
■Open the crimping pliers (press com-
pletely together and release)�
■Insert both crimping dies�
■The markings must be on the same
side as the marking on the crimping
pliers�
■Close crimping pliers and screw both
crimping dies�
■But take care not to strip screw
heads and to put each screw in its
proper location�
(ill. 21)
把定位块装到导向销上
(ill. 21)
Ax locator onto the guide pin�
(ill. 22)
转动定位块（会被磁铁吸住）
(ill. 22)
Rotate the locator (held magnetically)
(ill. 23)
卡住定位块
(ill. 23
Lock the locator�

10 / 12
26
C
24
25
压接 Crimping
(ill. 24)
■打开并握住夹钳 (K)。
■将插针置于适当的截面积范围内。
■金属针U型口朝上(C)。
■松开夹钳 (K)。
■插针完成固定。
(ill. 24)
■Open and hold clamp (K)�
■Place the contact in the appropriate
cross-section range�
■Turn the crimping flaps (C) upwards�
■Release clamp (K)�
■The contact is fixed�
(ill. 25)
确认金属针是否正确地放置。
(ill. 25)
Verify if the crimping flaps are still cor-
rectly aligned�
轻轻按压钳子，直到将金属针正确嵌入
压接模。
Press the pliers gently together until the
crimping flaps are properly located with-
in the crimping die�
(ill. 26)
插入剥皮后的电缆末端，使电缆导体与
金属针的压接套充分接触。再压紧压接
钳 。
(ill. 26)
Insert the stripped cable end until the
cable strands come up against the
clamp�
Completely close the crimping pliers�

11 / 12
27
(ill. 27)
根据 IEC 60352-2:2006 + A1:2013 编写标准，目视检查压接。
(ill. 27)
Visually check the crimp according to the criteria written in
IEC 60352-2:2006 + A1:2013
请确认：
■所有铜丝均插入压接套
■压接套没有变形或缺失
■压接形状对称
■在连接侧或压接侧，导线可见。
Confirm that:
■All of the strands have been captured in the crimp sleeve
■The crimp sleeve is not deformed or missing any portion of the
crimp flaps
■That the crimp is symmetrical in form
■A “brush” of conductor strands are visible on the contact side
of crimp�
验证压接高度。Stäubli PV 电缆 Flex-Sol-Evo TX 和 Flex-Sol-Evo
DX 的压接高度典型数值如下：
Verify crimp height� Typical values for the crimp height for Stäubli
PV cable Flex-Sol-Evo TX and Flex-Sol-Evo DX are listed below:
MC4 MC4-Evo 2 mm2AWG
开口式压接钳 (B-Crimp) Open crimp contacts (B-Crimp) 闭口式压接钳 (O-Crimp) Closed crimp contacts (O-Crimp)
电缆
Cable
压接高度 Crimp height
PV-KBT4/2,5...-UR
PV-KST4/2,5...-UR
PV-KST4-EVO 2/2.5…-UR
PV-KBT4-EVO 2/2.5…-UR 2.5 14 • Flex-Sol-Evo TX 2,5 Flex-Sol-Evo DX 2,5 1.80
PV-KBT4/6...-UR
PV-KST4/6...-UR
PV-KST4-EVO 2/6...-UR
PV-KBT4-EVO 2/6...-UR 4.0 12 • Flex-Sol-Evo TX 4,0 Flex-Sol-Evo DX 4,0 2.15
PV-KBT4/6...-UR
PV-KST4/6...-UR
PV-KST4-EVO 2/6...-UR
PV-KBT4-EVO 2/6...-UR 6.0 10 • Flex-Sol-Evo TX 6,0 Flex-Sol-Evo DX 6,0 2.40
PV-KBT/10…
PV-KST/10…
PV-KST4-EVO 2/10...-UR
PV-KBT4-EVO 2/10...-UR 10 8 • Flex-Sol-Evo TX 10 Flex-Sol-Evo DX 10 3.02
PV-KBT4/5…-UR
PV-KST4/5…-UR 14 • Flex-Sol-Evo DX 2,5 2.20
PV-KBT4/5…-UR
PV-KST4/5…-UR 12 • Flex-Sol-Evo DX 4,0 2.50
PV-KBT4/5…-UR
PV-KST4/5…-UR 10 • Flex-Sol-Evo DX 6,0 2.50
PV-KBT4/8II-UR
PVKST4/8II-UR 8 • Flex-Sol-Evo DX 10 3.12
压接高度
Crimp height

12 / 12
制造商/Producer:
Stäubli Electrical Connectors AG
Stockbrunnenrain 8
4123 Allschwil/Switzerland
Tel. [phone]
Fax [phone]
mail [email protected]
www.staubli.com/electrical
© by Stäubli Electrical Connectors AG, Switzerland – MA251 – 09.2020, Index b, Marketing Communications – 保留修改权利/ Subject to alterations
合格压接 Good crimp
不合格压接:
压接侧翼反向弯曲
Bad crimp:
- Stamped parts bent wrongly
有飞边或毛刺 - Material flow outwards
压接侧翼未完全闭合 - Open crimp wings
未包裹所有铜丝 - Not included strands