Still HPT-20 User manual

Original instructions
Hand pallet truck
HPT-20
HPT-25
HPT-30
0053 0054 0055 0056 0057
50988046036 EN - 10/2018

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
50988046036 EN - 10/2018 I

Table of contents
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1 Foreword
Your industrial truck ................................................... 2
General ............................................................ 2
ECconformity,CElabelling ............................................. 2
EC/EUdeclarationofconformity .......................................... 3
Information about documentation ......................................... 4
Documentationscope ................................................. 4
Issuedateandcurrentnessofmanual ...................................... 5
Copyright and trademark rights ........................................... 5
Explanation of information symbols used . . ................................. 5
Typical graphics ...................................................... 6
Environmental considerations ........................................... 7
Packaging .......................................................... 7
Disposal of units during repair work ........................................ 7
2 Introduction
Proper usage ....................................................... 10
Impermissible use ................................................... 11
Place of use ........................................................ 12
Residual dangers, residual risks ......................................... 13
Danger to employees ................................................. 15
Specific usage risks as a result of operating the industrial truck .................. 16
3Safety
Definition of terms used for responsible persons ............................. 18
Operatingcompany .................................................. 18
Qualifiedperson .................................................... 18
Operator .......................................................... 20
Essentials for safe operation ........................................... 21
Changes and retrofitting ............................................... 21
Warning regarding non-originalparts ..................................... 21
Damage, defects and misuse of safety systems .............................. 21
Safety inspections ................................................... 22
Carrying out regular testingontheindustrialtruck ............................ 22
Safety regulations for handling consumables ............................... 23
Permissibleconsumables ............................................. 23
Oils .............................................................. 23
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Table of contents
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Hydraulicfluid ...................................................... 24
Disposalofconsumables .............................................. 25
4Overviews
General view ....................................................... 28
Overview .......................................................... 29
Nameplate ......................................................... 30
5 Operation
Checks and operations prior to commissioning .............................. 32
Visualinspections ................................................... 32
Fittingthetiller ...................................................... 33
Commissioning ..................................................... 33
Steering ........................................................... 33
Lifting ............................................................ 34
Liftingsystem ....................................................... 34
Liftingsystemcontrols ................................................ 34
Brakes ............................................................ 36
Braking the industrialtruck ............................................. 36
Emergency stop ..................................................... 36
Parking brake (special equipment) ....................................... 37
Workingwithloads ................................................... 3
8
Safety regulations for handing loads ...................................... 38
Beforetheloadpick-up ................................................ 38
Taking up loadingunits ................................................ 38
Takingupload ...................................................... 39
Transportingpallets .................................................. 39
Drivingonlifts ...................................................... 39
Drivingonloadingbridges ............................................. 40
Cold store application ................................................. 41
Cold store application ................................................. 41
Operation in special business situations ................................... 42
Transport .......................................................... 42
Decommissioning................................................... 43
Parkingtheindustrialtrucksecurely ...................................... 43
Cleaning .......................................................... 44
Cleaning the industrialtruck ............................................ 44
After cleaning ....................................................... 44
IV 50988046036 EN - 10/2018

Table of contents
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6 Maintenance
General maintenance information ........................................ 46
Qualifications of personnel ............................................. 46
Intervalsformaintenanceandinspection .................................. 47
Orderingsparepartsandwearingparts .................................... 48
Maintenance data table ............................................... 49
Safety regulations for maintenance ....................................... 50
Generalinformation .................................................. 50
Preparation for maintenance ........................................... 50
Jackingup ......................................................... 50
Maintenance ....................................................... 51
Rollermaintenance .................................................. 51
Servicingtheliftingsystem ............................................. 53
Adjustingtheloweringdevice ........................................... 54
Maintenance after 6 months ............................................ 57
Othertasks ........................................................ 57
Checkingtheforks ................................................... 57
Checking the hydraulic oillevelandhydraulicsystemforleaks ................... 57
7 Technical data
DimensionsHPT25/HPT25GA/HPT25ST/HPT30 ........................ 60
Dimensions HPT 20 FL ............................................... 61
Technical datasheet .................................................. 62
50988046036 EN - 10/2018 V

1
Foreword

1Foreword
Your industrial truck
Your industrial truck
General
The industrial trucks described in these op-
erating instructions are built to the applicable
standards and safety regulations. The indus-
trial trucks are fitted with the most up-to-date
technology It is now a matter of handling the
trucks safely and maintaining their functional-
ity.
These operating instructions provide the
necessary information to do this. Read and
observe theinformation provided before
commissioning the industrial truck. This
will prevent accidents and ensure that the
warranty remains valid.
EC conformity, CE labelling
With the EC declaration of conformity, the
manufacturer confirms that the industrial truck
complies with the standards and regulations
valid at the time of marketing. The CE labelling
is attached to the nameplate and indicates
compliance with the standards and regula-
tions listed in the EC declaration of conformity.
An independent structural change or addition
to the industrial truck can compromise safety,
thus invalidating the EC declaration of confor-
mity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
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988046036 EN - 10/2018