Still OPX 20 User manual

Original instructions
Orderpickertrucks
OPX 20
OPX 25
OPX 20 PLUS
OPX 25 PLUS
OPX-L 12
OPX-L 16
OPX-L 20
OPX-L 20 S
OPX-D 20
LTX 50
0615 1075 1076 1077 1078
1079 1080 1081 1082 1084
45878043402 EN - 10/2017

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Table of contents
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1 Introduction
Forklift data ......................................................... 2
General information ................................................... 2
How to Consult the Manual .............................................. 2
Date of edition and latest update of this manual ............................... 4
Copyright and trademark rights ........................................... 4
Delivery of the forklift and documentation ................................... 4
CE labelling ......................................................... 5
EC declaration of conformity in accordance with Machinery Directive ............... 6
Technical service and spare parts ......................................... 7
Type of use ......................................................... 7
Working conditions ................................................... 7
Modifications to Forklift ................................................. 8
Applied equipment .................................................... 8
User obligations ...................................................... 8
Environmental considerations ........................................... 9
Disposal of components and batteries ...................................... 9
Packaging ......................................................... 10
2Safety
Safety guidelines .................................................... 12
GeneralPrecautions ................................................. 12
General Safety Rules ................................................. 12
Flooringrequirements ................................................ 12
Batteryconnectioncables ............................................. 13
Requirements for the traction-batterychargingarea .......................... 13
SafetyRegulationsRelativetoForkliftUse ................................. 13
SafetyRegulationsRelativetoOperatingMaterials ........................... 14
Residual risk ....................................................... 15
Residual dangers, residual risks ......................................... 15
Electromagnetic radiation .............................................. 17
Non-ionised radiation ................................................. 1
7
Noise ............................................................. 17
Vibrations ......................................................... 18
Safety tests ........................................................ 19
Regular safety inspection of the truck ..................................... 19
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Safety devices ...................................................... 20
Damage, defects and misuse of safety devices . . . ........................... 20
3Overview
Overview of the various models ......................................... 22
OPX range general overview ........................................... 26
LTX50 general overview ............................................... 28
Markings .......................................................... 30
OPX 20/25 and OPX 20/25 PLUS label location . . . ........................... 30
LocationofOPX-L(12/16/20S)labels ..................................... 32
Location of OPX-L20 and OPX-D20 labels ................................. 34
Location of LTX50 labels .............................................. 36
Dataplate ......................................................... 38
Serialnumber ...................................................... 39
OPX-L (12/16/20S) capacity plate ........................................ 40
OPX-L 20 capacity plate ............................................... 42
OPX-D 20 capacity plate .............................................. 43
Instruments and controls .............................................. 45
Comandi volante - Parte 1 . . . .......................................... 45
Comandi volante - Parte2 ............................................. 48
Steering wheel controls - Part 3 ......................................... 50
Backrestcontrols .................................................... 53
Definition of directions ................................................ 54
Lift mast ........................................................... 55
Typesofliftmasts(wherepresent) ....................................... 55
Options and variants ................................................. 56
Listofoptionsandvariants ............................................. 56
FleetManager (Option) ................................................ 57
Sistemidiillumi
nazione ............................................... 58
Foldawaystep(option) ................................................ 61
Locking fork or straddle lowering during travel (option) ......................... 61
Attachment mounting bar with data socket (MMS) . ........................... 62
BatteryelectrolytelevelindicatorLED(optional) ............................. 63
4Use
Authorised and safe use ............................................... 66
Intended useofthetrucks .............................................. 66
Safetyinstructionsforusingthetruck ..................................... 66
ForkliftUseinCold-StorageRooms. ...................................... 69
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Truck transport and lifting .............................................. 69
Transportingthetruck ................................................ 69
Climatic Conditions for TransportandStorage ............................... 69
Breaking-In ........................................................ 69
Sequence to follow for using the truck ..................................... 70
Checks and actions prior to commissioning ................................. 71
Listofchecksbeforeuse .............................................. 71
Optional driver's seat adjustments ....................................... 73
Height-adjustable steering wheel (option) . . ................................ 73
Height-adjustableseatbackrest(option) ................................... 74
Foldawayseat(option) ................................................ 75
Adjusting the platform (optional) ......................................... 77
Climbing on and off the truck ............................................ 78
Drive modes and positions ............................................. 79
Drive modes and positions ............................................. 79
Driving position with the operator on board the truck .......................... 80
Operator position and driving mode with operator on the ground next to the truck: using
seat backrest controls (optional feature) . ................................ 82
Operator position and driving mode with operator on the ground next to the truck: using
steering wheel controls(optionalfeature) ................................ 84
Stopping the truck in EMERGENCIES .................................... 86
On/off systems ...................................................... 87
On/offkey ......................................................... 87
Numerickeypad—Start-upusingaPIN(Digicodeoption) ..................... 88
Driving ............................................................ 90
Truckoperation ..................................................... 90
Steering ........................................................... 91
Truckbrakesystems ................................................. 93
Reversedrive ...................................................... 94
Parking and stopping the truck .......................................... 95
Mobile platform ..................................................... 96
Using the mobile platform (wherepresent) ................................. 96
Moving the load ..................................................... 98
Safety guidelines for handling loads ...................................... 98
Checks to be carried out beforeliftingaload ................................ 99
Usingthebackrestforkcontrols(wherepresent) .............................101
Palletisingaload ....................................................103
Transportingloads ...................................................104
Carryingtheload ....................................................105
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Depositing a load on the ground .........................................105
Using the truck on inclines, loading bridges and lifts. ..........................106
Enteringlifts ........................................................107
Load back rest with vertical pallet hook (optional) . ...........................108
Handling trailers .....................................................110
Towingtrailers ......................................................110
Correcttowing ......................................................111
Couplingtrailers .....................................................112
Single-position or multi-positiontrailercoupling ..............................113
Automatically closing trailer coupling .....................................115
ROCKINGERtrailercoupling ...........................................117
Towingatrailer .....................................................118
Charging the battery ..................................................119
Batteryaccess ......................................................119
BatteryRecharging ..................................................120
Recharging the battery using the on-board battery charger (optional) . . . ...........120
5 Maintenance
General Information ..................................................124
Operations Preliminary to Maintenance ...................................124
Maintenance plans ...................................................125
Maintenance as required ..............................................128
Cleaning the Forklift ..................................................128
Lubricatingandcleaningtheliftingchains ..................................128
Preparation ........................................................129
Batteryaccess ......................................................130
Batterytype ........................................................130
Batteryreplacementwithremovalfromthetop ..............................132
Replacing the battery withsideremoval ...................................134
Fuses ........................................................... . 137
Decommissioning ...................................................138
General Information ..................................................138
ForkliftTowing ......................................................139
TemporaryPuttingOutofCommission ....................................139
Checks and Inspections After a Long Period of Inactivity .......................139
Permanent Putting Out of Commission (Demolition) ..........................139
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6 Technical data
Datasheet (VDI) .....................................................142
Supply table ........................................................172
45878043402 EN - 10/2017 VII