Still RX70-16 User manual

Original instructions
Diesel truck
RX70-16
RX70-18
RX70-20
7311 7312 7313
174749 EN - 03/2017

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
174749 EN - 03/2017 I

Table of contents
g
1 Foreword
Your truck .......................................................... 2
Descriptionofthetruck ................................................. 2
General ............................................................ 4
CElabelling ......................................................... 5
EC declaration of conformity in accordance with Machinery Directive ............... 6
Accessoriesoverview ................................................. 7
Overview ........................................................... 8
Nameplate ......................................................... 10
Production number . . . ............................................... 11
StVZO(RoadTrafficLicensingRegulations)information ....................... 11
Use of truck ........................................................ 11
Proper usage ....................................................... 11
Proper use during towing .............................................. 12
Impermissibleuse ................................................... 12
Placeofuse ........................................................ 13
Usingworkingplatforms ............................................... 14
Information about documentation ........................................ 15
Documentationscope ................................................ 15
Supplementarydocumentation .......................................... 16
Issue date and topicalityoftheoperatinginstructions .......................... 17
Copyrightandtrademarkrights .......................................... 17
Explanation of information symbols used . . ................................ 17
List of abbreviations .................................................. 18
Definitionofdirections ................................................ 20
Schematicviews .................................................... 20
Environmental considerations .......................................... 22
Packaging ......................................................... 22
Disposal of components and batteries ..................................... 22
2Safety
Definition of responsible persons ........................................ 24
Operatingcompany .................................................. 24
Specialist .......................................................... 24
Drivers ........................................................... 25
Essentials for safe operation ........................................... 27
Insurance cover on company premises .................................... 27
Changes and retrofitting ............................................... 27
Changes to the overhead guard and roof loads .............................. 29
Warning regarding non-original parts ..................................... 29
174749 EN - 03/2017 III

Table of contents
g
Damage, defects and misuse of safety systems . . . ........................... 30
Tyres ............................................................. 30
Medicalequipment ................................................... 32
Exercise caution when handling gas springs and accumulators .................. 32
Lengthoftheforkarms ................................................ 33
Residual risk ....................................................... 34
Residual dangers, residual risks ......................................... 34
Specialrisksassociatedwithusingthetruckandattachments ................... 35
Overview of hazards and countermeasures ................................. 38
Danger to employees ................................................. 41
Safety inspections ................................................... 42
Regular safety inspection ofthetruck ..................................... 42
Checkingthedieselengineemissions ..................................... 42
Truckswithparticlefilters .............................................. 43
Insulationtesting .................................................... 44
Safety regulations when handling consumables ............................. 45
Permissibleconsumables ............................................. 45
Oils .............................................................. 45
Hydraulicfluid ...................................................... 46
Batteryacid ........................................................ 47
Dieselfuel ......................................................... 48
Coolantandcoolingfluid .............................................. 50
Disposalofconsumables .............................................. 50
Emissions ......................................................... 52
3Overviews
General view ....................................................... 56
Driver's compartment ................................................. 57
Operating and display elements ......................................... 58
Display and operating unit . . . .......................................... 58
Operatingdevicesforhydraulicanddrivingfunctions .......................... 59
Double mini-lever .................................................... 60
Three-waymini-lever ................................................. 61
Four-waymini-lever .................................................. 62
Joystick4Plus ...................................................... 63
Fingertip .......................................................... 64
Miniconsole ....................................................... 65
IV 174749 EN - 03/2017

Table of contents
g
4 Operation
Testing and activities before daily use ..................................... 68
Visualinspections ................................................... 68
Checkingthecoolingfluidlevel .......................................... 71
Checking the engine oil level ........................................... 72
Climbing in and out of the truck .......................................... 73
Shelvesandcupholders .............................................. 74
AdjustingtheMSG65/MSG75driver'sseat ................................ 75
Adjustingthearmrest ................................................. 79
Adjustingthesteeringcolumn ........................................... 80
Unlockingtheemergencyoffswitch ...................................... 80
Switchingonthekeyswitch ............................................ 81
AccessauthorisationwithPINcode(variant) ................................ 84
Operating the signal horn .............................................. 94
Seatbelt .......................................................... 94
Driver'scab ........................................................ 97
Starting the engine ................................................... 98
Checking the brake systemforcorrectfunction ..............................100
Checkingthesteeringsystemforcorrectfunction ............................101
Checking the emergency off function .....................................101
Zero adjustment of the loadmeasurement(variant) ...........................102
Checking the vertical lift mast position (variant) for correct function . ...............104
Operation of the display operating unit ....................................105
Displays ........................................................ . . 105
Adjustingthedisplays ................................................106
Symbolsinthedisplay ................................................106
Setting the date or time ................................................111
Resetting the daily kilometres and daily operating hours .......................111
Setting the language . . ...............................................112
Soft key button for operating various equipment variants .......................112
ConfiguringBlue-Qefficiencymode ......................................113
Blue-Q efficiency mode ...............................................115
Functional description . ...............................................1
15
Effects on additional consumers .........................................115
SwitchingefficiencymodeBlue-Qonandoff ................................116
Driving ............................................................117
Safety regulations when driving .........................................117
Driveways ....................................................... . . 119
Setting the drive programs .............................................122
Selectingthedrivedirection ............................................122
Actuatingthedrivedirectionswitch,mini-leverversion .........................123
174749 EN - 03/2017 V

Table of contents
g
Actuating the vertical rocker switch for the "drive direction", joystick 4Plusversion ....124
Actuating the drive direction switch, fingertip version ..........................124
Actuating the drive direction switch,mini-consoleversion ......................125
Startingtodrive .....................................................125
Starting drive mode, dual-pedal version (variant) . . ...........................127
Operatingtheservicebrake ............................................13
0
Parkingbrake ......................................................131
Actuating the mechanical parking brake ...................................131
Actuating the electric parkingbrake ......................................133
Steering ...........................................................138
Driving on ascending and descending gradients . . ...........................139
Reducing speed with a raisedload(variant) ................................140
Automatic shut-off of the internal combustion engine (variant) ...................140
Parking ...........................................................141
Parking the truck securelyandswitchingitoff ...............................141
Wheel chock (variant) ................................................142
Lifting ............................................................143
Lifting system variants ................................................143
Automaticliftcutout(variant) ...........................................143
Liftmastverticalposition(variant) ........................................144
Typesofliftmast ....................................................148
Malfunctionsduringliftingmode .........................................150
Hydraulicblockingfunction .............................................151
Lifting system operatingdevices .........................................152
Controlling the lifting system using a double mini-lever .........................153
Controllingtheliftingsystemusingatriplemini-lever ..........................154
Controlling the lifting system using a quadruple mini-lever ......................155
Controllingtheliftingsystemusingthejoystick4Plus ..........................156
Controlling the lifting system using the fingertip . . . ...........................158
Changing the fork arms ...............................................159
Forkextension(variant) ...............................................161
Operationwithreversibleforkarms(variant) ................................163
Workingwithloads ...................................................165
Safety regulations when handing loads ....................................165
Beforetakingupload .................................................166
Load measurement (variant) ...........................................167
Picking up loads .....................................................170
Danger area .......................................................171
Transportingpallets ..................................................17
2
Transporting suspended loads ..........................................172
Loadpickup ...................................................... . 173
VI 174749 EN - 03/2017

Table of contents
g
Transportingloads ...................................................177
Settingdownloads ...................................................178
Drivingonlifts ......................................................180
Driving on loading bridges .............................................181
Attachments .......................................................182
Fittingattachments ..................................................182
Releasingthepressurefromthehydraulicsystem ............................184
Generalinstructionsforcontrollingattachments .............................186
Controlling attachments using a double mini-lever ............................188
Controlling attachments using the double mini-lever and the 5th function ...........190
Controllingattachmentsusingatriplemini-lever .............................192
Controlling attachments usingthetriplemini-leverandthe5thfunction .............194
Controlling attachments using a quadruple mini-lever .........................196
Controlling attachments using the quadruple mini-lever and the 5th function .........198
Controlling attachments viathejoystick4Plus ...............................200
Controlling attachments using the joystick 4Plus and the 5th function . . . ...........201
Controlling the attachments with the fingertip ...............................202
Controlling attachments with the fingertip and 5th function ......................203
Clamp locking mechanism (variant) ......................................205
Takingupaloadusingattachments ......................................208
Auxiliary equipment ..................................................20
9
Switchingthelightingonandoff .........................................209
Switching the rotating beacon on and off . . . ................................210
Switching the hazard warningsystemonandoff .............................210
Switchingdirectionindicatorsonandoff ...................................211
Switching the double working spotlights on and off. ...........................214
STILL SafetyLight (variant) .............................................216
Operatingthewindscreenwiper/washer ...................................217
Fillingthewashersystem ..............................................217
FleetManager (variant) ................................................217
Shock recognition (variant) .............................................218
Cruisecontrol(variant) ................................................218
Driver restraint systems(variants) .......................................222
Cab ..............................................................223
Opening the cab door . . ...............................................223
Closing the cab door .................................................224
Openingthesidewindows ........................................... . . 224
Closing the side windows ..............................................225
Operating the interiorlighting ...........................................226
Operating the rear window heating .......................................227
Radio(variant) ......................................................227
174749 EN - 03/2017 VII

Table of contents
g
Heatingsystem .....................................................228
Push-up roof window (variant) ..........................................229
Clipboard (variant) ...................................................230
Trailer operation ....................................................231
Towedload ....................................................... . 231
Coupling pin in the counterweight ........................................232
Automatictowcoupling ...............................................234
Towingtrailers ......................................................242
Display messages ...................................................244
Displaycontent .....................................................244
Errorcodetable .....................................................245
General messages ...................................................247
Drive-specificmessages ..............................................256
Malfunctionsintheelectricparkingbrake ..................................263
Refuelling .........................................................269
Dieselfuel-Specifications .............................................269
Topping up the diesel fuel ..............................................273
Cleaning ..........................................................275
Cleaning the truck ...................................................275
Cleaning the electrical system ..........................................277
Cleaning load chains .................................................27
8
Cleaning the windows ................................................278
Afterwashing .......................................................279
Behaviour in emergencies .............................................279
Emergency shutdown ................................................279
Procedureiftrucktipsover .............................................281
Emergency hammer ..................................................282
Emergency lowering .................................................282
Emergency operation of the electric parking brake . ...........................284
Disconnecting the battery ..............................................285
Jumpstarting .......................................................286
Towing .......................................................... . 288
Transporting the truck ................................................290
Transport ..........................................................290
Craneloading ......................................................292
Shutdown .........................................................295
Shuttingdownandstoringthetruck ......................................295
Returningtoserviceafterstorage ........................................297
VIII 174749 EN - 03/2017