Still EXU-H-18 User manual

Original instructions
Electric pallet truck
EXU-H-18
EXU-H-20
0161 0162 1183 1185
1152 801 15 17 EN - 09/2019

Preface
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Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
Copyrightandpropertyrights ............................................ 3
EC declaration of conformity............................................. 4
Identification label .................................................... 5
Rules for the operating company of industrial trucks ........................... 5
Permissible use ...................................................... 8
Description of use and climatic conditions ................................... 8
Unauthorised use ..................................................... 9
Explanation of symbols used ............................................ 9
Disposing of components and batteries ..................................... 9
2Safety
Safety regulations ................................................... 12
Safety regulations for handling consumables ............................... 13
Permissibleconsumables ............................................. 13
Oils .............................................................. 13
Hydraulicfluid ...................................................... 14
Batteryacid ........................................................ 14
Disposalofconsumables .............................................. 15
Emissions ......................................................... 16
Noiseemissionvalues ................................................ 16
Vibration values for upper limbs ......................................... 16
Residual dangers, residual risks ......................................... 17
Stability ........................................................... 17
Definition of responsible persons ........................................ 17
Operatingcompany .................................................. 17
Specialist .......................................................... 18
Drivers ........................................................... 18
Safety tests ........................................................ 19
Regular safety inspection of the truck ..................................... 19
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3Overviews
Truck overview ..................................................... 22
Overview .......................................................... 22
Control and display components ......................................... 23
Tiller ............................................................. 23
Batterychargeindicator ............................................... 24
Digicodeoption(LFMGo) .............................................. 26
Markings .......................................................... 28
Markingpositions .................................................... 28
Serialnumber ...................................................... 29
4Use
Description ........................................................ 32
List of checks prior to start-up ........................................... 34
Checks and actions prior to commissioning ................................. 35
Charging a Gel or Lead battery (wall-mounted charger) ........................ 35
Checkingthebrake .................................................. 35
Checkingtheemergencystop .......................................... 36
Checkingthehorn ................................................... 36
Checking the anti-crushsafetydevice ..................................... 37
Truck operating instructions ............................................ 38
Driving ............................................................ 39
Driving safety guidelines .............................................. 39
Definingdirections ................................................... 40
Start-up ........................................................... 40
Driving ............................................................ 42
Driving on upward and downward slopes .................................. 43
OptiSpeed ......................................................... 43
Braking ........................................................... 44
Parkingbrake ...................................................... 44
Creep Speed function ................................................ 45
Standby(optional) ................................................... 45
Operating the FleetManager™ option ..................................... 47
Description of the FleetManager option .................................... 47
Commissioning a truck equipped with the FleetManager™ option ................ 48
FleetManager™ option: Colour code for the LEDs ........................... 49
Disconnecting a truck equipped with the FleetManager™ option ................. 51
Transporting loads ................................................... 53
Loadhandlingsafetyrules ............................................. 53
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Grabbing a loading unit ............................................... 53
Transportingpalletsorothercontainers ................................... 54
Lifting ............................................................ 55
Mainlift-Baselift ..................................................... 56
Beforepickingupaload ............................................... 56
UsingAutolift(option) ................................................ 59
Using the folding platform (option) ....................................... 62
Cold store usage (option) .............................................. 63
Designation ........................................................ 63
Stopping the truck ................................................... 65
Handling the battery .................................................. 66
Batterytype ........................................................ 66
Orderpicking ....................................................... 66
Opening/closingthebatterycover ....................................... 67
Charging the battery usinganexternalcharger .............................. 68
On-board charger ................................................... 69
Usingthecharger .................................................... 71
Gel or Lead batteries: Adjustingtheon-boardcharger ......................... 72
Changing the battery . . ............................................... 73
Gel and lead side access batteries: changing the battery using a trolley . . .......... 74
Side access battery: changing the battery using a moveable support .............. 76
Handling the truck in an emergency ...................................... 78
Towingthetruck ..................................................... 78
Handling the truck in specific situations .................................... 80
Slingingthetruck .................................................... 80
Liftingthetruck ..................................................... 80
Transporting the truck ................................................ 81
Transportingthemachine .............................................. 82
Transportingthetruckinthelift .......................................... 82
Driving on loading bridges ............................................. 82
5 Maintenance
General maintenance information ........................................ 84
General ........................................................... 84
Servicing and maintenance personnel training and qualification . ................. 85
Battery maintenance staff .............................................. 85
Maintenance operations that do not require special training ..................... 85
Ordering spare partsandconsumables .................................... 85
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Maintenance safety guidelines .......................................... 86
Servicingandmaintenancemeasures .................................... 86
Working on the electrical equipment ...................................... 86
Safetydevices ..................................................... 86
Technical specifications for inspection and maintenance ....................... 87
Access to the technical compartment ..................................... 88
Accessing the reducer and the brake ..................................... 90
Maintenance plan as required .......................................... 91
1000-hour/annual maintenance plan ..................................... 92
3000-hour maintenance plan ........................................... 94
Chassis, bodywork and fittings .......................................... 95
Cleanthetruck ...................................................... 95
Cleanthebatteryanditscompartment .................................... 96
General information on battery maintenance ............................... 97
Folding platform maintenance .......................................... 98
Steering and wheels .................................................. 99
Servicingwheelsandrollers ............................................ 99
Adjusting the height ofthestabilisers ..................................... 99
Maintainingthereinforcedstabilisers(option) ...............................100
Regular maintenance of the transmission gear . . . ...........................101
Electrical equipment .................................................102
Servicingtheelectricalsystem ..........................................102
Fuses ........................................................... . 102
Batterymaintenance .................................................103
Checkingtheconditionofcables,terminalsandbatteryconnector ................105
Servicingthepumpmotor .............................................105
Service the on-board charger ...........................................105
Cleaning the sensors for the Autolift option .................................106
Hydraulic systems ...................................................107
Oillevelcheck ......................................................107
Hydrauliccircuit,drainingthecircuit ......................................108
Lift mast ...........................................................109
Specific mast maintenance .............................................109
Commissioning and storage ............................................112
Storageoftruck .....................................................112
Permanent Putting Out of Commission(Destruction) .........................113
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Table of contents
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6 Technical specifications
EXU-H datasheet ....................................................116
Technical datasheet EXU-H 20S (option) ..................................120
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