Strautmann Giga-Vitesse CFS 3602 User manual

Translation of the Original
Operating Instructions
Short-cut forage wagon /
Short-cut forage wagon with beaters
Giga-Vitesse CFS 3602 - 4402,
Giga-Vitesse CFS 3602 DO - 4402 DO
75500905 a.000
03.18

EU Declaration of Conformity
Manufacturer:
B. Strautmann & Söhne GmbH u. Co. KG
Bielefelder Str. 53
D-49196 Bad Laer
Legal person established within the Union and authorised to compile the technical
documentation:
B. Strautmann & Söhne GmbH u. Co. KG
Bielefelder Str. 53
D-49196 Bad Laer
Description and identification of machine:
Designation:
Function:
Model:
Type:
Vehicle/Machine ID number:
Trade name:
Short-cut forage wagon / Short-cut forage wagon with dosing
unit
Cutting, charging, transport and distribution of green and dried-
out forage
Giga-Vitesse CFS / Giga-Vitesse CFS DO
Giga-Vitesse CFS 4002-4402
Giga-Vitesse CFS 4002 DO, 4402 DO
W09755000_0S38001 - W09762000_0S38999
Giga-Vitesse CFS / Giga-Vitesse CFS DO
Short-cut forage wagon / Short-cut forage wagon with dosing
unit
We hereby explicitly declare that the machine complies with all relevant provisions of the
following directives:
2006/42/EC:2006-05-17 EC machinery directive 2006/42/EC
2014/30/EU:2014-02-26
(Electromagnetic compatibility) directive 2014/30/EU of the
European Parliament and the Council dated 26 February 2014 for
approximation of laws of the member states on the electromagnetic
compatibility and for repeal of directive 2004/108/EC
Sources of the applied harmonised standards according to article 7 paragraph 2:
EN ISO 12100:2011
Safety of machinery - Basic concepts, general principles for design -
Risk assessment and risk reduction
EN ISO 13857:2008
Safety of machinery - Safety distances to prevent hazard areas from
being reached by upper and lower limbs
EN ISO 4254-1:2016-
09
Agricultural machinery - Safety - Part 1: General requirements
EN ISO 4254-11:2011-
08
Agricultural machinery - Safety - Part 11 - Pick-up balers
EN 690:2014-03
Agricultural machinery - Manure spreaders - Safety
EN ISO 4413:2011-04
Fluid power - General rules and safety requirements for hydraulic
systems and their components
DIN EN 60204-1:2014-
10
Safety of machinery - Electrical equipment of machines - Part 1:
General requirements (IEC 44/709/CDV:2014)
EN ISO 14120:2016-05
Safety of machinery - Guards - General requirements
EN 12965:2009-12
Tractors and machinery for agriculture and forestry - Propeller shafts
and their guards - Safety

Bad Laer, den 26.03.2018
Dipl.-Kfm. W. Strautmann
Managing Director

Identification data
5
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
Identification data
Please enter the machine’s identification data here. They are registered on the type plate.
Manufacturer:
Machine ID number:
(17-digit)
B. Strautmann & Söhne GmbH u. Co. KG
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Type:
Year of manufacture:
Manufacturer's address
B. Strautmann & Söhne GmbH u. Co. KG
Bielefelder Straße 53
D-49196 Bad Laer
Phone: + 49 (0) 5424 802-0
Fax: + 49 (0) 5424/802-64
E-mail: [e-mail]
Spare parts order service
B. Strautmann & Söhne GmbH u. Co. KG
Bielefelder Straße 53
D-49196 Bad Laer
Phone: + 49 (0) 5424 802-30
Fax: + 49 (0) 5424/802-64
E-mail: [e-mail]
Online spare parts catalogue: www.strautmann-elise.de
Please always refer to the machine ID number (17-digit) of your machine when ordering spare parts.
Formal information about the operating instructions
Article number: 75500905
Version: 03.18
© Copyright B. Strautmann & Söhne GmbH u. Co. KG, 2017
All rights reserved.
Reproduction, even in excerpts, only allowed with the permission of B. Strautmann & Söhne GmbH u.
Co. KG.
Declaration of delivery
The signed declaration of delivery will secure the warranty claim according to the delivery conditions,
please return it to B. Strautmann & Söhne GmbH u. Co. KG.
Operating instructions, spare parts lists and brochures are also
available in the Strautmann information library on the internet:
www.strautmann-infothek.de

Foreword
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
6
Foreword
Dear customer,
You have decided in favour of one of our quality products from the large B. Strautmann & Söhne
GmbH u. Co. KG product range. We thank you for the confidence you have shown in us.
Upon receipt of the machine, please check for transport damage or missing parts! Check the delivered
machine for its completeness, including the ordered optional extras, by means of the delivery note.
Only immediate complaints will give reason to compensation!
Please read and observe these operating instructions, in particular the safety instructions, before
commissioning. After carefully reading the instructions, you will be able to fully benefit from the
advantages of your recently acquired machine.
Please make sure that all operators of the machine have read these operating instructions before
starting the machine.
The machines are available with various optional extras. Due to the individual equipment of your
machine, not all descriptions included in these operating instructions apply to your machine. Optional
extras are marked in these operating instructions and are available at extra cost.
In case of any inquiries or problems, please refer to these operating instructions or call us.
Regular maintenance and timely replacement of worn-out or damaged parts will result in a longer
service life of your machine.

Contents
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Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
Contents
1User information .............................................................................................. 14
1.1 Purpose of document ................................................................................................................ 14
1.2 Keeping of operating instructions.............................................................................................. 14
1.3 Location details in the operating instructions ............................................................................ 14
1.4 Applied modes of specification.................................................................................................. 14
1.5 Applied terms............................................................................................................................. 15
1.6 Activity-related safety instructions and important information................................................... 16
2Product description......................................................................................... 17
2.1 General overview of the machine.............................................................................................. 18
2.2 Chassis...................................................................................................................................... 19
2.2.1 Bogie tandem chassis........................................................................................................... 19
2.2.2 Tandem / Tridem chassis with hydr. travelling height adjustment ........................................ 20
2.2.2.1 Tandem / Tridem chassis with hydro-pneumatic suspension........................................... 20
2.3 Drawgear................................................................................................................................... 21
2.3.1 Bottom linkage....................................................................................................................... 21
2.4 Drawbar suspension for folding drawbar................................................................................... 22
2.5 Service brake system................................................................................................................ 22
2.5.1 Dual-line compressed-air brake system................................................................................ 23
2.5.2 Dual-line compressed-air brake system with mechanical automatic load-sensitive brake
(ALB) regulator...................................................................................................................... 23
2.5.3 Dual-line compressed-air brake system with hydraulic automatic load-sensitive brake
pressure (ALB) regulator....................................................................................................... 25
2.5.4 Hydraulic service brake system ............................................................................................ 27
2.5.5 Braking axle........................................................................................................................... 28
2.6 Steering axle.............................................................................................................................. 28
2.6.1 Passive steering axle ............................................................................................................ 28
2.6.2 Detection of travel direction with passive steering axle ........................................................ 28
2.6.3 Steering axle for electro-hydraulic forced steering axle system SES ................................... 29
2.7 Hydraulic system....................................................................................................................... 30
2.7.1 Supply lines between tractor and machine ........................................................................... 31
2.7.2 Marking of hydraulic supply lines .......................................................................................... 32
2.7.3 Electro-hydraulic control block .............................................................................................. 34
2.7.4 Load-sensing hydraulic system............................................................................................. 35
2.7.5 Marking of hydraulic hose pipes............................................................................................ 36
2.8 Pick-up....................................................................................................................................... 36
2.9 Cutting unit ................................................................................................................................ 37
2.10 Feeder rotor............................................................................................................................... 37
2.11 Access door and ladder............................................................................................................. 38
2.12 Transport floor........................................................................................................................... 39
2.13 Front panel with incorporated automatic charging system........................................................ 39
2.13.1 Front panel with incorporated automatic charging system.................................................... 40
2.13.2 ISOBUS control of automatic charging system..................................................................... 40
2.13.3 Deactivate automatic charging system and stop transport floor........................................... 41
2.13.3.1 Machine without beaters ................................................................................................... 41
2.13.3.2 Machine equipped with beaters ........................................................................................ 41
2.14 Tailgate...................................................................................................................................... 41
2.14.1 Tailgate on machines without beaters................................................................................... 42
2.14.2 Tailgate on machines equipped with beaters........................................................................ 42
2.15 Beaters...................................................................................................................................... 43
2.16 Silage additive pump................................................................................................................. 43
2.16.1 Switch silage additive pump on/off with ISOBUS control...................................................... 44
2.17 Traffic-related equipment .......................................................................................................... 45
2.18 Type plate.................................................................................................................................. 46

Contents
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
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2.19 Technical data............................................................................................................................47
2.19.1 General data ..........................................................................................................................47
2.19.2 Tyre pressure.........................................................................................................................50
2.19.3 Required tractor equipment ...................................................................................................53
2.19.3.1 Tractor engine output and p.t.o. speed..............................................................................53
2.19.3.2 Electrical system................................................................................................................53
2.19.3.3 Hydraulic system................................................................................................................53
2.19.3.4 Control devices ..................................................................................................................55
2.19.3.5 Brake system .....................................................................................................................55
3Safety instructions ...........................................................................................56
3.1 Correct use.................................................................................................................................56
3.2 Organisational measures...........................................................................................................57
3.2.1 User’s obligation ....................................................................................................................57
3.2.2Operator’s obligation..............................................................................................................58
3.2.3 Qualification of staff ...............................................................................................................58
3.3 Product safety............................................................................................................................59
3.3.1 Hazardous area and dangerous spots...................................................................................59
3.3.2 Risks when handling the machine .........................................................................................60
3.3.3 Safety and protective devices................................................................................................60
3.3.4 Structural alterations..............................................................................................................62
3.3.5 Spare and wearing parts, auxiliary materials.........................................................................62
3.3.6 Warranty and liability..............................................................................................................63
3.4 Basic safety instructions.............................................................................................................64
3.4.1 Lock tailgate...........................................................................................................................65
3.4.2 General safety and accident prevention instructions.............................................................66
3.4.2.1 Hitch and unhitch machine ................................................................................................66
3.4.2.2 Use of machine..................................................................................................................68
3.4.2.3 Transport journeys.............................................................................................................70
3.4.3 Hydraulic system....................................................................................................................71
3.4.4 Electrical system....................................................................................................................72
3.4.5 Propeller shafts......................................................................................................................73
3.4.6 Hitched machines ..................................................................................................................74
3.4.7 Brake system .........................................................................................................................75
3.4.7.1 Compressed-air brake system...........................................................................................75
3.4.8 Axles ......................................................................................................................................75
3.4.9 Tyres......................................................................................................................................76
3.4.10 Cleaning, service, maintenance and trouble-shooting...........................................................77
3.4.11 Risks due to residual energy..................................................................................................77
3.5 Warning and instruction signs....................................................................................................78
3.5.1 Warning signs ........................................................................................................................78
3.5.2 Instruction signs.....................................................................................................................84
3.5.3 Placing of warning and instruction signs................................................................................87
3.6 Risks due to non-observance of safety instructions ..................................................................88
4Loading and unloading of machine ................................................................89
4.1 Loading and unloading by means of a tractor............................................................................90
4.2 Loading and unloading by means of a crane.............................................................................90
4.3 Overseas dispatch, unlock steering axle ...................................................................................91
5Commissioning.................................................................................................92
5.1 Road traffic regulations..............................................................................................................94
5.1.1 Road traffic regulations in Germany ......................................................................................94
5.2 Check tractor's compatibility ......................................................................................................95
5.2.1 Preconditions for the operation of tractors with rigid-drawbar trailers ...................................96
5.2.1.1 Combination options of coupling devices and drawgears .................................................96
5.2.1.2 Calculate actual DC value for combination to be coupled..................................................97
5.2.1.3 Calculate tractor's admissible towing capacity ..................................................................98
5.3 Secure tractor and machine against accidental starting and rolling ..........................................99
5.4 Parking brake...........................................................................................................................100

Contents
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Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
5.4.1 Release parking brake ........................................................................................................ 100
5.4.2 Apply parking brake............................................................................................................. 101
5.5 Brake system........................................................................................................................... 101
5.6 Lift / Lower supporting leg ....................................................................................................... 102
5.6.1 Lift mechanical supporting leg to transport position............................................................ 103
5.6.2 Lower mechanical supporting leg to support position......................................................... 103
5.7 Adjust length of propeller shaft to tractor ................................................................................ 104
5.8 Adjust mounting height of folding drawbar.............................................................................. 105
5.9 Pick-up..................................................................................................................................... 107
5.9.1 Set operating height............................................................................................................ 107
5.9.2 Set additional guide wheels ................................................................................................ 108
5.10 Set cutting length..................................................................................................................... 109
5.11 Mount control set on the tractor............................................................................................... 109
5.11.1 Mount ISOBUS control set on the tractor............................................................................ 109
5.12 Hitch machine.......................................................................................................................... 110
5.12.1 Couple drawgear................................................................................................................. 111
5.12.1.1 Tow-hook (hitch hook) and drawbar lug (hitch ring)........................................................ 111
5.12.1.2 Draw pin (Piton-Fix) and drawbar lug (hitch ring) ........................................................... 112
5.12.1.3 Ball-type coupling and shell ............................................................................................ 112
5.12.2 Connect hydraulic hose pipes............................................................................................. 114
5.12.2.1 Open hydraulic system.................................................................................................... 114
5.12.2.2 Load-sensing mode......................................................................................................... 115
5.12.3 Connect brake system......................................................................................................... 115
5.12.3.1 Connect dual-line service brake system ......................................................................... 116
5.12.3.2 Connect hydraulic brake system..................................................................................... 116
5.12.3.3 Connect emergency brake valve .................................................................................... 117
5.12.4 Couple propeller shaft......................................................................................................... 118
5.12.5 Couple forced steering axle ................................................................................................ 118
5.13 Unhitch machine...................................................................................................................... 121
5.13.1 Uncouple drawgear............................................................................................................. 121
5.13.1.1 Tow-hook (hitch hook) and drawbar lug (hitch ring)........................................................ 121
5.13.1.2 Draw pin (Piton-Fix) and drawbar lug (hitch ring) ........................................................... 122
5.13.1.3 Ball-type coupling and shell ............................................................................................ 122
5.13.2 Disconnect hydraulic hose pipes......................................................................................... 122
5.13.3 Disconnect brake system.................................................................................................... 123
5.13.3.1 Disconnect dual-line service brake system..................................................................... 123
5.13.3.2 Disconnect hydraulic brake system ................................................................................ 123
5.13.3.3 Disconnect hydraulic brake system with emergency brake valve................................... 124
5.13.4 Uncouple propeller shaft ..................................................................................................... 125
5.14 Manoeuvre unhitched machine by means of a manoeuvring vehicle..................................... 126
5.15 External operation for folding drawbar .................................................................................... 127
5.16 Mount extension sections, ropes and superstructure tarpaulin............................................... 127
5.17 Superstructure tarpaulin with rewinding and securing mechanism......................................... 130
5.17.1 Unwind superstructure tarpaulin ......................................................................................... 130
5.17.2 Rewind superstructure tarpaulin ......................................................................................... 131
5.18 Cover conveyor duct ............................................................................................................... 132
6Operation........................................................................................................ 133
6.1 ISOBUS control / Field Operator 120...................................................................................... 134
6.1.1 Design of ISOBUS control................................................................................................... 134
6.1.2 Display information in Working menu.................................................................................. 136
6.1.3 Functions of the ISOBUS control........................................................................................ 137
6.1.3.1 Switch control set on/off.................................................................................................. 137
6.1.3.2 Switch road travel mode on............................................................................................. 137
6.1.3.3 Switch road travel mode off............................................................................................. 139
6.1.3.4 Switch discharge mode A I on......................................................................................... 140
6.1.3.5 Switch Discharge mode A II on (machine without beaters) ............................................ 141
6.1.3.6 Switch discharge mode A II on (machine equipped with beaters).................................. 141
6.1.3.7 Switch automatic charging system on/off........................................................................ 142

Contents
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
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6.1.3.8 Switch transport floor on..................................................................................................143
6.1.3.9 Double feed rate of transport floor for complete emptying (transport floor level II) .........144
6.1.3.10 Change feed rate of transport floor during discharge......................................................144
6.1.3.11 Reverse transport floor ....................................................................................................145
6.1.3.12 Crossover conveyor ccw rotation/cw rotation on.............................................................145
6.1.3.13 Stop crossover conveyor .................................................................................................146
6.1.3.14 Switch cargo space lighting on/off ...................................................................................146
6.1.3.15 Lift tailgate (machine without beaters).............................................................................147
6.1.3.16 Lift tailgate (machine equipped with beaters)..................................................................147
6.1.3.17 Lower tailgate...................................................................................................................148
6.1.3.18 Lift folding drawbar...........................................................................................................148
6.1.3.19 Lower folding drawbar......................................................................................................148
6.1.3.20 Switch drawbar suspension on........................................................................................149
6.1.3.21 Switch drawbar suspension off........................................................................................149
6.1.3.22 Retract cutting unit...........................................................................................................149
6.1.3.23 Remedy in case of cutting knives retracted from the conveyor duct...............................150
6.1.3.24 Remedy in case of soiled cutting unit ..............................................................................150
6.1.3.25 Extend cutting unit ...........................................................................................................150
6.1.3.26 Lock steering axle............................................................................................................151
6.1.3.27 Unlock steering axle.........................................................................................................152
6.1.3.28 Lock steering axle with SES system................................................................................152
6.1.3.29 Unlock steering axle in SES system................................................................................153
6.1.3.30 Lock forced steering axle.................................................................................................154
6.1.3.31 Lift pick-up........................................................................................................................154
6.1.3.32 Lower pick-up...................................................................................................................154
6.1.3.33 Switch silage additive pump on/off ..................................................................................155
6.1.4 Set machine parameters......................................................................................................155
6.1.4.1 Call up SET menu............................................................................................................156
6.1.4.2 Set machine model..........................................................................................................157
6.1.4.3 Pre-select steering axle model ........................................................................................158
6.1.4.4 Pre-select filling degree of loaded material in cargo space.............................................159
6.1.5 Calibration............................................................................................................................159
6.1.5.1 Calibrate automatic charging system...............................................................................159
6.1.6 Operating hours counter, service hours counter and transported loads counter ................161
6.1.7 Call up Counter menu..........................................................................................................161
6.1.8 Reset daily counters ............................................................................................................162
6.1.9 Sensor and status overview.................................................................................................162
6.1.9.1 Call up status overview....................................................................................................163
6.2 ISOBUS control / Field Operator 130.......................................................................................163
6.2.1 Design of ISOBUS control ...................................................................................................164
6.2.2 Displays................................................................................................................................166
6.2.2.1 Display information in charge menu ................................................................................166
6.2.2.2 Display information in road travel menu ..........................................................................166
6.2.2.3 Display information in discharge menu............................................................................167
6.2.3 Functions of the ISOBUS control.........................................................................................167
6.2.3.1 Switch control set on/off...................................................................................................167
6.2.3.2 Switch road travel mode on .............................................................................................168
6.2.3.3 Switch road travel mode off .............................................................................................169
6.2.3.4 Switch discharge mode on...............................................................................................170
6.2.3.5 Switch automatic discharge mode on (Machine without beaters) ...................................171
6.2.3.6 Switch automatic discharge mode on (machine equipped with beaters) ........................171
6.2.3.7 Double feed rate of transport floor for complete emptying (transport floor level II) .........173
6.2.3.8 Change feed rate of transport floor during discharge......................................................173
6.2.3.9 Stop and restart transport floor during discharge ............................................................173
6.2.3.10 Reverse transport floor ....................................................................................................174
6.2.3.11 Switch automatic charging system on/off ........................................................................174
6.2.3.12 Change filling degree of loaded material in cargo space.................................................176
6.2.3.13 Switch transport floor on..................................................................................................177
6.2.3.14 Change transport floor speed ..........................................................................................178
6.2.3.15 Switch cargo space lighting on/off ...................................................................................178
6.2.3.16 Switch silage additive pump on/off ..................................................................................179
6.2.3.17 Lift tailgate (machine without beaters).............................................................................179

Contents
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Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
6.2.3.18 Lift tailgate (machine equipped with beaters) ................................................................. 180
6.2.3.19 Lower tailgate.................................................................................................................. 180
6.2.3.20 Lift folding drawbar.......................................................................................................... 181
6.2.3.21 Lower folding drawbar..................................................................................................... 181
6.2.3.22 Retract cutting unit .......................................................................................................... 182
6.2.3.23 Remedy in case of cutting knives retracted from the conveyor duct .............................. 182
6.2.3.24 Remedy in case of soiled cutting unit ............................................................................. 182
6.2.3.25 Extend cutting unit........................................................................................................... 183
6.2.3.26 Lock steering axle ........................................................................................................... 184
6.2.3.27 Unlock steering axle........................................................................................................ 185
6.2.3.28 Lock steering axle with SES system............................................................................... 186
6.2.3.29 Unlock steering axle with SES system............................................................................ 187
6.2.3.30 Lift and lower lift axle (tridem chassis)............................................................................ 188
6.2.3.31 Lift pick-up....................................................................................................................... 189
6.2.3.32 Lower pick-up.................................................................................................................. 189
6.2.3.33 Automatic wayback ......................................................................................................... 190
6.2.3.34 Functional description of automatic wayback FO130 ..................................................... 190
6.2.3.35 Actuation of automatic wayback...................................................................................... 191
6.2.3.36 Change intensity of background lighting......................................................................... 193
6.2.3.37 Call up and edit set-up menu.......................................................................................... 194
6.2.3.38 Display information of folding drawbar sensor................................................................ 195
6.2.3.39 Display information of machine set-up menu.................................................................. 196
6.2.3.40 Display information of automatic charging system.......................................................... 197
6.2.3.41 Display information of transported loads counter............................................................ 197
6.2.3.42 Display information of check menu................................................................................. 199
6.2.3.43 Machine settings in machine set-up menu...................................................................... 200
6.2.3.44 Calibrate folding drawbar sensor .................................................................................... 201
6.2.3.45 Set automatic folding drawbar system............................................................................ 203
6.2.3.46 Calibrate automatic charging system sensor.................................................................. 205
6.2.3.47 Set automatic charging system....................................................................................... 206
6.3 Steering................................................................................................................................... 207
6.3.1 Operation of steering computer........................................................................................... 207
6.3.1.1 Access to steering computer........................................................................................... 207
6.3.1.2 Operating and display elements of the steering computer ............................................. 208
6.4 Error log, forced steering axle system..................................................................................... 212
7Use of machine............................................................................................... 213
7.1 Transport journeys .................................................................................................................. 214
7.2 Transport journeys with partly discharged machine................................................................ 215
7.3 Charge machine...................................................................................................................... 215
7.3.1 Determine admissible loading capacity............................................................................... 217
7.3.1.1 Bulk densities of different loaded materials .................................................................... 217
7.3.2 Charge with ISOBUS control / Field Operator 120 ............................................................. 218
7.3.2.1 Machines without beaters ............................................................................................... 218
7.3.2.2 Machines equipped with beaters..................................................................................... 219
7.3.3 Charge with ISOBUS control / Field Operator 130 ............................................................. 219
7.3.3.1 Machines without beaters ............................................................................................... 219
7.3.3.2 Machines equipped with beaters..................................................................................... 220
7.4 Discharge machine.................................................................................................................. 220
7.4.1 Discharge with ISOBUS control / Field Operator 120......................................................... 221
7.4.1.1 Machine without beaters ................................................................................................. 221
7.4.1.2 Machine equipped with beaters ...................................................................................... 222
7.4.2 Discharge with ISOBUS control / Field Operator 130......................................................... 225
7.4.2.1 Machine without beaters ................................................................................................. 225
7.4.2.2 Machine equipped with beaters ...................................................................................... 226
8Service and maintenance of machine.......................................................... 229
8.1 Service and maintenance plan –Overview............................................................................. 230
8.2 Enter cargo space ................................................................................................................... 234
8.3 Cleaning work.......................................................................................................................... 235
8.3.1 Cleaning by means of pressure washer / steam blaster..................................................... 235

Contents
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
12
8.4 Lubrication work.......................................................................................................................236
8.4.1 Lubrication plan....................................................................................................................237
8.5 Check / Top up gear lubricant oil .............................................................................................238
8.5.1 Quantities when filled and change intervals ........................................................................238
8.5.2 Feed gearing of transport floor.............................................................................................238
8.5.3 Main gearbox .......................................................................................................................239
8.5.4 Rotor gear............................................................................................................................239
8.5.5 Angular gear of CFS unit .....................................................................................................240
8.5.6 Angular gear of dosing unit..................................................................................................240
8.5.7 Check/Top up oil level..........................................................................................................240
8.5.8 Change gear lubricant oil.....................................................................................................241
8.6 Pick-up .....................................................................................................................................242
8.6.1 Bleed friction clutch of pick-up.............................................................................................242
8.6.2 Check/Retighten tension of roller chain for pick-up drive ....................................................243
8.7 Carry out maintenance work on the cam-type cut-out clutch...................................................244
8.8 Set beater circuit ......................................................................................................................246
8.9 Set circuit for CFS drum and pick-up.......................................................................................247
8.10 Cutting unit...............................................................................................................................248
8.10.1 External operation for cutting unit........................................................................................248
8.10.2 Clean cutting unit .................................................................................................................249
8.10.2.1 Unhook cutting unit springs .............................................................................................250
8.10.2.2 Install cutting unit springs ................................................................................................253
8.10.3 Remove and install cutting knives .......................................................................................254
8.10.3.1 Remove cutting knives.....................................................................................................255
8.10.3.2 Install cutting knives.........................................................................................................257
8.10.4 Grind cutting knives .............................................................................................................258
8.10.5 Set distance between cutting knives and rotor ....................................................................258
8.10.6 Check distance between strippers and rotor .......................................................................260
8.10.7 Set "Cutting unit retracted" sensor.......................................................................................262
8.10.8 Set rpm sensor "Beaters".....................................................................................................263
8.10.9 Sensor "Tailgate closed" (forage wagon and forage wagon with dosing unit) ....................263
8.10.10 Set rpm sensor "Beater circuit"............................................................................................264
8.10.11 </dg_bm "mod_1500444746004_0001"Tailgate open" sensor (only forage wagon)..........265
8.11 Transport floor..........................................................................................................................266
8.11.1 Shorten and tighten transport floor chains...........................................................................266
8.12 Beaters.....................................................................................................................................268
8.12.1 Lubricate roller chains of beaters.........................................................................................268
8.12.2 Check/Retighten roller chain tension...................................................................................268
8.13 Hydraulic system......................................................................................................................270
8.13.1 Depressurise hydraulic system............................................................................................271
8.13.2 Depressurise folding drawbar with drawbar suspension .....................................................271
8.13.3 Marking of hydraulic hose pipes ..........................................................................................271
8.13.4 Inspection criteria for hydraulic hose pipes..........................................................................272
8.13.5 Replace hydraulic filter.........................................................................................................272
8.14 Brake system ...........................................................................................................................274
8.14.1 Check/Clean in-line filters of compressed-air brake system................................................274
8.14.2 Drain compressed-air reservoir of compressed-air brake system.......................................275
8.15 Maintenance of axles...............................................................................................................276
8.15.1 Lubricate knuckle arm bearing.............................................................................................277
8.15.2 Lubricate locking cylinder heads at passive steering axle...................................................277
8.15.3 Lubricate brake shaft bearing ..............................................................................................278
8.15.4 Lubricate standard slack adjuster........................................................................................278
8.15.5 Lubricate automatic slack adjuster ......................................................................................279
8.15.6 Tighten wheel nuts...............................................................................................................279
8.15.7 Tightening torques of wheel nuts.........................................................................................280
8.15.8 Check clearance of wheel hub bearing................................................................................280
8.15.9 Check brake linings..............................................................................................................280
8.15.10 Check brake.........................................................................................................................281
8.15.11 Check and adjust standard slack adjuster...........................................................................281
8.15.12 Check automatic slack adjuster...........................................................................................282

Contents
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Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
8.16 Maintenance of boogie chassis............................................................................................... 282
8.17 Maintenance of hydraulic chassis ........................................................................................... 283
8.17.1 Check oil level in oil storage tank........................................................................................ 284
8.17.2 Lubricate bearing of dash pots............................................................................................ 285
8.17.3 Drain condensate ................................................................................................................ 286
8.17.4 Check/Top up hydraulic oil of dash pots............................................................................. 288
8.17.5 Adjust travelling height via three-way cock......................................................................... 290
8.17.6 Adjust travelling height via easy-to-use block..................................................................... 291
8.17.7 Adjust travelling height (tridem chassis).............................................................................. 293
9Remedy of malfunctions ............................................................................... 294
9.1 Eliminate clogging at the pick-up and the feeder rotor............................................................ 294
9.1.1 Elimination from the tractor seat ......................................................................................... 294
9.1.2 Elimination not from the tractor seat ................................................................................... 294
9.2 List of malfunctions, hydraulic system..................................................................................... 295
9.3 List of malfunctions, electrical system..................................................................................... 296
9.3.1 Meaning of error messages with ISOBUS control .............................................................. 297
9.4 List of malfunctions, working................................................................................................... 297
9.5 Emergency manual operation in case of failure of electrical system ...................................... 299
9.5.1 Functional diagram for emergency manual operation......................................................... 300
9.6 Emergency manual operation of electro-hydraulic forced steering axle system SES ............ 301
10 Disassembly / Disposal................................................................................. 303
11 Circuit diagrams............................................................................................. 304
11.1 Hydraulic circuit diagram......................................................................................................... 305
11.2 Electronic circuit diagram –ISOBUS control - Valves............................................................. 308
11.3 Electronic circuit diagram –ISOBUcontrol - Sensors.............................................................. 312
11.4 Electronic circuit diagram –ISOBUS control - Control unit..................................................... 316
11.5 Connection, lighting................................................................................................................. 319

User information
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
14
1 User information
The chapter “User information“ provides information about how to use the operating instructions.
1.1 Purpose of document
The present operating instructions:
•describe the operation and maintenance procedures for the machine.
•provide important information about safety-conscious and efficient handling of the machine.
•must be kept for further use.
•are to be handed over to the buyer when the machine is sold.
1.2 Keeping of operating instructions
The operating instructions
•must always be kept at the machine's place of operation!
•must always be easily accessible for operating and maintenance staff!
1.3 Location details in the operating instructions
Any directional data in these operating instructions are specified in direction of motion.
1.4 Applied modes of specification
Instructions and responses
Activities to be carried out by the operator are specified as numbered instructions. Please keep to the
order of the specified instructions. The response to the respective instruction is marked by an arrow if
applicable.
Example:
1.Instruction 1
Response of machine to instruction 1
2.Instruction 2

User information
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Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
Lists
Lists without obligatory order are specified as lists with bullet points.
Example:
•Item 1
•Item 2
Position numbers in figures
Numbers in parentheses refer to position numbers in figures. The number refers to the position
number in the figure.
Example (6)
•Position 6
Lines of position in figures
Starting from the position numbers, the lines of position refer to the respective components.
A line without an arrow
head means:
the component can be seen in the figure,
A line with an arrow head
means:
the component cannot be seen in the figure
(e.g. hidden by protective device).
1.5 Applied terms
Term
The term means
Third person/party
… all other persons apart from the operator.
Risk
… the source of a possible injury or damage to health.
Manufacturer
… B. Strautmann & Söhne GmbH u. Co. KG.
Machine
… Short-cut forage wagon / Short-cut forage wagon with beaters,Giga-
Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO
Operating element
… the component of an operating element system which is directly
actuated by the operator, e.g. by pressing. An operating element may be
an adjusting lever, a key button, rotary switch, key etc.
Shop work
Authorised workshop
Special expert knowledge, especially trained and qualified staff and
adequate means (tools, lifting and supporting equipment) are required to
carry out shop work in a professional and safety-conscious way.
Only authorised workshops having special expert knowledge, especially
trained and qualified staff and adequate means (tools, lifting and supporting
equipment) at their disposal are allowed to carry out shop work on the
machine.

User information
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
16
1.6 Activity-related safety instructions and important information
Activity-related safety instructions and important information are included in the operating instructions.
The safety instructions are marked by the hazard symbol and the preceding signal word.
WARNING
WARNING
marks a direct danger bearing a high risk, which will cause most
serious bodily injury (loss of limbs or long-term harm) or even death
if it is not prevented.
Non-observance of the safety instructions marked by “WARNING“
directly causes most serious bodily injury or even death.
IMPORTANT
marks an obligation to behave in a particular manner or to act in a
certain way, in order to use the machine properly.
Non-observance of these instructions may cause malfunctions of the
machine or in its vicinity.
INFORMATION
marks user hints and particularly useful information.
This information will help you to use all functions of your machine in
the best possible way.

Product description
17
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
2 Product description
This chapter:
•gives a comprehensive overview of the machine design.
•provides the designations of the individual assemblies and operating elements.
Please read this chapter in the immediate vicinity of the machine if possible, thus acquainting yourself
with the machine in the best possible way.
The machines illustrated in these operating instructions partly include optional extras which are
available at extra cost.

Product description
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
18
2.1 General overview of the machine
Illustration of product and identification of essential elements.
Fig. 1

Product description
19
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
(1) Drawbar
(2) Supporting leg
(3) Main gearbox
(4) Electro-hydraulic control block
(5) Conveying unit
(6) Folding automatic charging system (front
panel)
(7) Pick-up
(8) CFS drum
(9) Holding-down device with pulley
(10) Guide wheel
(11) Chain drive, pick-up
(12) Additional guide wheel
(13) Rotor gear
(14) Chassis
(15) Access door and ladder
(16) Feed gearing, transport floor
(17) Beaters
(18) Superstructure
(19) Tailgate
(20) Rear angular gear, dosing unit
(21) Feed gearing, transport floor
(22) Parking brake
(23) Cutting unit
(24) Angular gear CFS
(25) Rotor, beater and pick-up drive
2.2 Chassis
Depending on the machine's equipment, the chassis consists of:
•a Bogie tandem chassis
 with passive steering
 with forced steering axle (only with bottom linkage)
 with dual-line compressed-air brake system and mechanical ALB regulator
 with hydraulic brake system
•a hydraulic tandem or tridem chassis with adjustable travelling height:
 with passive steering
 with forced steering axle (only with tandem chassis with bottom linkage)
 with dual-line compressed-air brake system and mechanical automatic load-sensitive
brake pressure (ALB) regulator
2.2.1 Bogie tandem chassis
3-leaf parabolic springs serve as a compensating rocker arm in the bogie tandem chassis.
In case of bumps, the large swing paths ensure an even load distribution onto both axles.

Product description
Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18
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2.2.2 Tandem / Tridem chassis with hydr. travelling height adjustment
The hydraulic travelling height adjustment:
•ensures dynamic axle load compensation
between the axles due to the large
compensating paths of the level-controlled
hydraulic cylinders, thus constantly
ensuring an even load on the axles.
•ensures anti-roll stability on sloping ground
and during fast cornering.
•activates the hydraulic ALB regulator of the
dual-line compressed-air brake system.
In the hydraulic chassis with separate travelling
height adjustment for the right-hand and left-hand
machine side, the balancing between the wheels
on each side is carried out by four or six hydraulic
cylinders (1).
Fig. 2
2 levelling valves on the middle axle of a tridem chassis will detect a
too low or excessive travelling height. The travelling height will
automatically be adjusted if the hydraulic hose pipe of the chassis is
connected to a single-acting control device of the tractor and
pressurised. If the machine is empty, the front axle can be lifted via
the control set, thus relieving the chassis in case of empty journeys
and minimising tyre wear. The hydraulic oil pushed out when lifting
the front axle is distributed to the hydraulic cylinders of the central
and the rear axle. This may slightly increase the travelling height.
2.2.2.1 Tandem / Tridem chassis with hydro-pneumatic suspension
The hydro-pneumatic suspension:
•ensures higher driving comfort due to active suspension.
•permits travelling speeds of > 40 km/h.
•protects material and tyres.
One nitrogen accumulator on each side ensures the axle suspension and the damping of the machine
on the individual wheels.
The axle suspension can be switched on and off via the stop-cock or via the control set.
The axle suspension is active with the road travel mode switched on, the axle suspension is disabled
with the road travel mode switched off (only with ISOBUS control).