Summa SummaSign D500 User manual

Service Manual
SummaSign Series
Summa NV
Rochesterlaan 6
8470 Gistel
Belgium

Service Manual SummaSign
TABLE OF CONTENTS......................................................................Page
SECTION 1 KEYBOARD CONTROL
1.1. THE CONTROL PANEL .......................................................................................1.1
1.1.1. THE LIQUID CRYSTAL DISPLAY ....................................................................1.3
1.1.2. THE RESET/LOAD KEY ..............................................................................1.3
1.1.3. THE ON LINE KEY ..........................................................................................1.4
1.1.4. THE MENU KEY ...............................................................................................1.4
1.1.5. THE ENTER KEY ..........................................................................................1.6
1.1.6. 2 THE 1 AND 2 KEYS ....................................................................................1.6
1.1.7.THE JOGGING KEYS ........................................................................................1.6
1.1.8. THE TOOL UP/DOWN KEY ..........................................................................1.6
1.1.9. THE TOOL SELECT KEY ................................................................................1.7
1.2. NORMAL OPERATION ........................................................................................1.8
1.2.1. ON LINE AND OFF LINE ..................................................................................1.8
1.2.2. LOCAL OPERATION ........................................................................................1.9
1.3. THE USER CONFIG MENU ...............................................................................1.10
1.3.1. KNIFE PRESSURE .........................................................................................1.12
1.3.2. PEN PRESSURE .............................................................................................1.12
1.3.3. POUNCING PRESSURE .................................................................................1.12
1.3.4. KNIFE OFFSET ...............................................................................................1.12
1.3.5. POUNCING GAP .............................................................................................1.13
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SummaSign Service Manual
1.3.6. VELOCITY .......................................................................................................1.13
1.3.7. OVERCUT .......................................................................................................1.13
1.3.8. SYSTEM SETUP .............................................................................................1.13
1.4. SYSTEM SET UP ...............................................................................................1.14
1.4.1. CONCATENATION .........................................................................................1.14
1.4.2. SMOOTHING ...................................................................................................1.14
1.4.3. EMULATE .......................................................................................................1.14
1.4.4. TOOL ...............................................................................................................1.15
1.4.5. MENU UNITS ..................................................................................................1.15
1.4.6. ADDRESSING .................................................................................................1.15
1.4.7. BAUD RATE ....................................................................................................1.15
1.4.8. PARITY ............................................................................................................1.16
1.4.9. RTS/DTR .........................................................................................................1.16
1.4.10. DM/PL ERRORS ...........................................................................................1.17
1.4.11. HP/GL ERRORS ...........................................................................................1.17
1.4.12. HP/GL ORIGIN ..............................................................................................1.17
1.4.13. MEDIA SENSOR ...........................................................................................1.18
1.4.14. AUTOLOAD ..................................................................................................1.18
1.4.15. TOOL COMMAND .........................................................................................1.18
1.4.16. LOAD ON W COMMAND ..............................................................................1.18
1.4.17. FLEX-CUT .....................................................................................................1.19
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Service Manual SummaSign
1.4.18. RECUT OFFSET ...........................................................................................1.19
1.5. INTERNAL TEST MENU ....................................................................................1.20
1.5.1. TANG. KNIFE CALIBRATION ........................................................................1.21
1.5.2. ADJUST ORIGIN TEST ROUTINE .................................................................1.22
1.5.3. ADJUST LAT. TEST ROUTINE ......................................................................1.23
1.5.4. ADJUST LONG. TEST ROUTINE ...................................................................1.25
1.5.5. CUT BORDER .................................................................................................1.26
1.5.6. MENU PLOT ....................................................................................................1.26
1.5.7. CONFIDENCE CUT .........................................................................................1.27
1.5.8. DIN CUT ..........................................................................................................1.27
1.5.9. SYSTEM TESTS .............................................................................................1.27
1.6. SYSTEM TESTS ................................................................................................1.28
1.6.1. LANGUAGE ....................................................................................................1.28
1.6.2. ROM REVISION ..............................................................................................1.28
1.6.3. SERVICE PLOT ..............................................................................................1.28
1.6.4. SENSOR SETUP .............................................................................................1.29
1.6.5. CALIBRATION ................................................................................................1.29
1.6.6. TRACKING TEST ............................................................................................1.29
1.6.7. FRICTION PLOT .............................................................................................1.29
1.6.8. RS232 TEST ....................................................................................................1.29
1.6.9. RAM TEST ......................................................................................................1.30
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SummaSign Service Manual
1.6.10. INSTALL MENU ............................................................................................1.30
1.6.11. COIL SETUP .................................................................................................1.30
1.6.12. LCD CONTRAST ..........................................................................................1.30
SECTION 2 REPLACEMENT GUIDELINES
2.1. REMOVING THE LEFT-HAND COVER...................................................................3
2.2. REMOVING THE RIGHT-HAND COVER.................................................................3
2.3. REMOVING THE BOTTOM PLATE.........................................................................5
2.4. REPLACING THE CAMROLLERS..........................................................................5
2.5. REPLACING THE X-MOTOR IN THE 500, 610 AND THE OLD 750.....................7
2.6. REPLACING AN X-MOTOR IN THE MODELS 750/1010 AND 1300.....................9
2.7. REPLACING THE Y-MOTOR................................................................................11
2.8. REPLACING THE LCD OR THE KEYBOARD......................................................13
2.9. REPLACING THE MAIN PCB................................................................................15
2.10. REPLACING THE SMALL PCB ON THE MAIN PCB.........................................19
2.11. REPLACING A DRAG HEAD OR A TANGENTIAL HEAD.................................21
2.12. REPLACING THE FLAT CABLE FOR THE HEAD.............................................25
2.13. REPLACING THE Y-BELT..................................................................................29
2.14. REPLACING THE CUTTING STRIP....................................................................29
2.15. REPLACING THE SENSORS..............................................................................31
2.16. REPLACING THE FAN MOTOR..........................................................................31
2.17. REPLACING THE DRIVE DRUM.........................................................................33
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Service Manual SummaSign
SECTION 3 MAINTENANCE
3.1. CLEANING THE DRIVE SYSTEM........................................................................3.2
3.2. CLEANING THE SENSORS.................................................................................3.3
3.3. CLEANING THE NOSE PIECE.............................................................................3.4
3.4. OPERATING VOLTAGE CONVERSION..............................................................3.5
SECTION 4 CALIBRATION
4.1. MACHINE TYPE....................................................................................................4.2
4.2. MEDIA CALIBRATION.........................................................................................4.4
4.3. HEAD CALIBRATION...........................................................................................4.5
I. KNIFE CALIBRATION ( TANGENTIAL)...................................................................4.5
II. COIL CALIBRATION...............................................................................................4.5
4.5. OPOS CALIBRATION (OPTIONAL).....................................................................4.8
I. NORMAL CALIBRATION.........................................................................................4.8
II. FINE TUNING...........................................................................................................4.9
4.6. SENSOR TESTS.................................................................................................4.10
SECTION 5 ERROR CODES - TROUBLESHOOTING
5.1. MOTOR HOT.........................................................................................................5.2
5.2. ERROR IN X-AXIS................................................................................................5.2
5.3. ERROR IN Y-AXIS POSITION..............................................................................5.3
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SummaSign Service Manual
5.4. LOW LINE VOLTAGE...........................................................................................5.3
5.5. HIGH LINE VOLTAGE..........................................................................................5.4
5.6. ILLEGAL PLOT COMMAND.................................................................................5.4
5.7. ILLEGAL CLIP & SCALE SETTINGS..................................................................5.4
5.8. SYNTAX ERROR..................................................................................................5.5
5.9. NVRAM FAILURES AND MESSAGES.................................................................5.5
5.10. RS232 ERROR....................................................................................................5.6
5.11. INTERNAL ERRORS..........................................................................................5.6
5.12. FLASHING ERRORS AND MESSAGES (ONLY ON NEW TYPE OF PCB)......5.7
5.13. ROM ERROR......................................................................................................5.7
5.14. RAM ERROR.......................................................................................................5.7
5.15. MACHINE UNABLE TO FIND THE KNIFE HOME POSITION...........................5.8
5.16. MARKERS NOT SENSED PROPERLY.............................................................5.8
SECTION 6 FIGURES
LEFT SIDE...................................................................................................................6-2
RIGHT SIDE (1)............................................................................................................6-3
KEYBOARD ASSY......................................................................................................6-4
RIGHT SIDE (2)............................................................................................................6-5
CUTTER CARRIAGE...................................................................................................6-6
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Service Manual SummaSign
T-HEAD........................................................................................................................6-7
D-HEAD........................................................................................................................6-8
BOTTOM......................................................................................................................6-9
REAR.........................................................................................................................6-10
MEDIA GUIDING SYSTEM........................................................................................6-11
MOTOR CONNECTIONS...........................................................................................6-12
CAMROLLER ASSY..................................................................................................6-13
SECTION 7 SPARE PARTS LIST
D500 SPARE PARTS..................................................................................................7-1
SUMMASIGN D610 SPARE PARTS...........................................................................7-2
SUMMASIGN D610 PRO SPARE PARTS..................................................................7-3
SUMMASIGN T610 SPARE PARTS...........................................................................7-4
SUMMASIGN T610 PRO SPARE PARTS...................................................................7-5
SUMMASIGN D750 SPARE PARTS...........................................................................7-6
SUMMASIGN D750 PRO SPARE PARTS..................................................................7-7
SUMMASIGN T750 SPARE PARTS...........................................................................7-8
SUMMASIGN T750 PRO SPARE PARTS...................................................................7-9
SUMMASIGN D1010 SPARE PARTS.......................................................................7-10
SUMMASIGN D1010 PRO SPARE PARTS..............................................................7-11
SUMMASIGN T1010 SPARE PARTS.......................................................................7-12
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SummaSign Service Manual
SUMMASIGN T1010 PLUS SPARE..........................................................................7-13
SUMMASIGN T1010 PRO SPARE............................................................................7-14
SUMMASIGN D1300 SPARE PARTS.......................................................................7-15
SUMMASIGN D1300 PRO SPARE PARTS..............................................................7-16
SUMMASIGN T1300 SPARE PARTS.......................................................................7-17
SUMMASIGN T1300 PRO SPARE PARTS...............................................................7-18
Appendix A removal of the left side
Appendix B procedure to flash from internal ROM’s
Appendix C procedure to set the pinch roller play
Appendix D procedure to change the motor on a T-head
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INTRODUCTION
1. OVERVIEW
This is the Summa Service Manual for the SummaSign series cutters. It provides
information for servicing the cutters. All repairs are to be made by, or under the
direction of, authorised Summa service personnel.
This manual is copyrighted by Summa 1999. Summa reserves the right to change any
information contained in this manual without prior notice. Unauthorised copying,
modification, distribution, or display is prohibited. All rights reserved.
2. MANUAL ORGANIZATION
This manual is divided into the following sections:
Table of Contents
Introduction
Keyboard controls
General replacement guidelines
Maintenance
Calibration
Troubleshooting
Figures - part numbers
List recommended spare parts
Keyboard control contains the following:
INTRODUCTION I-1