Suncast Brilliant by Design Cloverdale BMS7727 User manual

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A Before You Begin...
• Consult your local authorities for any permits required to construct shed.
Prior to the construction of your shed, check with the local building code official to review any required
permits or building limitations.
• A level and sturdy foundation is required before shed construction can begin.
Site preparation information is available on pages 11-12. A foundation that differs from the suggestions
within this manual could prevent proper assembly and may damage parts.
• Read instructions thoroughly prior to assembly.
This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence.
• Please follow instructions.
Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly.
• Assistance is required during entire assembly. * lei
IMPORTANT
COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE
REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT.
A Caution
• Proper site preparation required.
• Shed not intended for use in extreme weather conditions.
• Shed not intended for storage of flammable or caustic chemicals.
• Store heavy items near the bottom of shed.
• Shed not intended for use by children.
• DO NOT stand, sit, or store items on storage shed roof.
• Treat carefully in extreme temperatures.
• Repair or replace broken parts immediately.
• Suncast is not responsible for damage caused by weather or misuse.
• At regular intervals, inspect your shed to make sure that assembly integrity has been maintained.
• Periodically check that the location you have chosen to set your shed is still level.
• This kit contains parts with metal edges. Please be careful when handling.
3

A Care Instructions
• Hot items, such as recently used grills, blowtorches, etc., must not be stored in the shed.
• Heavy articles should not be leaned against the walls, as this may cause panel distortion and permanent
damage.
• Keep roof clean of snow and leaves.
• Your product is made of materials that will withstand outdoor use. Exposure to the elements ( such as dust,
plant and animal life, moisture and sunlight) encourages moss, algae, and mold to grow on outdoor items.
To maintain the look of your product, we recommend cleaning it each year with mild soap and water. DO
NOT use bleach, ammonia, or other caustic cleaners, and DO NOT use stiff bristle brushes. Failure to
perform annual cleaning could result in permanent staining of the plastic. This is not a manufacturing
defect and is not covered under warranty.
A Assembly Day Tips
• Complete site preparation and foundation construction before unpacking parts and beginning assembly.
• DO NOT attempt to assemble on a day with strong winds.
• DO NOT attempt to assemble on days when temperature is below 32 degrees.
• Set aside appropriate amount of time to completely assemble shed.
• Make sure you have assistance nearby to lift and secure parts in place.
• Wear light duty work gloves while assembling shed.
• Once roof is assembled, a flashlight may be of use when assembling smaller components inside shed
• DO NOT use a power drill to tighten provided Easy Bolts. Use 010210410 Easy Bolt Easy Driver tool
(provided) ONLY.
• Suncast provides extra hardware for small fasteners for customer convenience. In some cases, there will
be extra small fasteners once the assembly is complete.
Note: This product contains parts that are used in different orientations to construct the shed. Please take note of the
orientation of the parts shown throughout this instruction manual. Failure to follow instructions could result in damage
to parts. Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly.
4

Parts - BMS7727 Walls and Floors
IMPORTANT
OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED
IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY
ALL PARTS ARE PRESENT.
COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE
UNPACKING ALL PARTS.
0 o
OB00433 OB00435
0
OB00434
Side panel
x2
Left front
OB00431
Front floor
Back left corner
OB00432
Rear floor
o
OB00436
Back panel
x2
OB00438
Right front
OB00437
Back right corner
1MRG03003—Wall edge x7
PART HAS BEEN
PRE- ASSEMBLED TO PANELS
DO NOT REMOVE
5

Parts - BMS7727 Doors
o
0464415
Left door
0440631 — D- ring slide bolt
x2
a
0631300
Left door window
0464416 — Right door
0631299
Right door window
0510868
Window gasket
x2
6

Parts - BMS7727 Headers
o
1MRG01010
Ridge beam
11;
OB00444 — Front header
0440878
Vent screen
x2
o
1MPG00001— Roof ridge
beam header bracket
x2
o
OB00445— Rear header
1MRG02002 — Front header beam ( 57")
1MRG02001 — Rear header beam ( 62")
7

i
8

Parts - BMS7727 Roof
o
OB00442A — Left roof
x2
o
0102231 — Skylight
x4
OB00443A — Front
roof peak
OB00441A — Right roof
x2
o
0440691 — Skylight
gasket
x4
o
OB00452A — Rear
roof peak
9

OMP000002 — Metal hinge plate
x6
Hardware - BMS7727
0480340 - Hardware bag
.25" x 2" Hex bolt
x4
.25" Locking nut
x6
.25 - 20 x 1" Hex bolt
x2
0480375 -
Hardware bag
.625" Screw
x210
0480374 — Hardware bag
.25" x 2" Hex bolt
x2
.25" Locking nut
x2
0480337 — Hardware bag
o
.25" x . 75" Screw
x6
.25" Locking nut
x6
0480452 — Hardware bag
#8 x . 625 Screw
x9
Hardware shown at actu
0480446 - Hardware bag
#10 x . 375 Screw
x22
Hardware bag
Easy bolt 7/8"
x28
*Easy bolt easy driver
al size (* unless otherwise noted). Extra hardware provided
0480438 - Hardware bag
#10 x . 75" Screw w/ washer
x22
#10 Rubber sealing washer
x22
. Not all are used.
10

Door Handle Kit - Parts - BMS7727
0463795 - Door handle kit
Hardware
o
0102479
Door handle
x2
0463797 - Door latch kit
OMP000020 — Left
latch plate
o
0463812 — Door Latch
Assembly
0480370 - Hardware bag
#10 x 1" Fender washer
x4
#10 x 2 1/4" Pan
head screw
x4
0480439 - Hardware bag
.25" Washer
x4
.25" Locking nut
x4
.25" x 20 x 11 h"
Carriage Bolt
x4
Hardware shown at actual size (* unless otherwise noted). Extra hardware provided. Not all are used.
11

Site Preparation and Platform Construction
Materials NOT supplied with BMS7727 Shed Kit
Note: Site preparation is required for this shed. Placing the shed on a constructed foundation is required. Without
a constructed foundation, settling will probably occur, causing distortion and damage to the shed. Suncast is not
responsible for replacing parts damaged or property lost due to incorrect assembly. Warranty requires foundation.
Note: Complete the site preparation and foundation construction before unpacking parts and beginning assembly. For
tips on site preparation, go to www.suncast.com, consult retailer, or local code.
To prepare your shed site, follow the steps below:
1) Consult your local authorities for building codes and covenants before beginning foundation or erecting shed.
2) Before any digging, check with local utilities to determine location of buried cables, pipes, etc.
3) Decide which type of foundation you want:
- Concrete slab, 4" thick
o
- Wood platform
Use exterior grade wood. The wood platform should be set on pier blocks or footing. Consult your local retailer for
help to determine the best anchoring method for your particular installation. The provided plans are sized for the
minimum number of cuts to lumber and plywood.
4) Prepare the building site:
- The ground should slope away from the foundation area to provide drainage.
- The foundation surface must be flat and level.
- A vapor barrier should be provided to prevent excessive condensation in the shed.
- Follow local building codes for a proper vapor barrier.
5) Anchoring the shed to the foundation:
- Consult your local retailer for help to determine the best anchoring method for your particular installation.
- To secure the shed to a concrete slab, use masonry fasteners available at your local hardware retailer.
- To secure the shed to a wood platform, use 1/4" x 3" long lag screws with washers.
Anchoring floor panel to concrete slab
• Secure shed to concrete slab using masonry
fasteners.
• Dimensions allow for shed to fit within the nearest
1" on each side.
Anchoring floor panel to wood platform
• Secure shed to wood platform using 1/4" x 3" lag
screws.
12

Site Preparation and Platform Construction ( continued)
Materials NOT supplied with BM7727 Shed Kit
Wood platform critical spacing
8
15.500
13.250 h
I
7125
30.000
I
5 250 11.375
—
30.000
i I
6.6:
84.750
• Check all critical spacing measurements.
Wood platform materials list
Item
a
Qty
1
Size
37.25" x 84.75" x . 75"
b 1
48" x 84.75" x . 75"
c 2 2" x 6" x 84.75"
d 4
2" x 6" x 12.5"
e 7
2" x 6" x 82.25"
f 4 2" x 6" x 11.75"
• Please note- dimensional lumber is actually 1/2" smaller
than noted sizes.
13

Door Pre- Assembly
Peel film from both sides of left door window ( GG).
Separate the two window gaskets ( P) and peel off
backing.
Place gasket ( P) and left door window ( GG) into left door
(J) channel. Secure with thirteen screws ( NN), starting at
corners. DO NOT over tighten screws.
Note: The cut portion of gasket ( F) MUST be assembled
on top of door channel.
Repeat for right door ( K) and right door window ( R).
At top interior side of left door ( J), attach D- ring slide
bolt ( 0) with four screws ( DDD) through provided holes.
14
At bottom interior side of left door ( J), attach D- ring slide
bolt ( 0) with four screws ( DDD) through provided holes.

Header Pre- Assembly
Slide roof ridge beam bracket ( U) under tabs on
inside peak of front header ( G) and secure with two
screws ( NN). DO NOT over tighten screws.
Place vent screen ( V) in front header ( G). Secure through
back of header with 11 screws ( QQ).
DO NOT over tighten screws.
Repeat for rear header ( H).
Lay front header ( G) on ground with lettering side facing
up. Place front header beam ( X, 57") into pocket on
inside of front header ( G). Attach with six screws (NN).
DO NOT over tighten screws.
Repeat for rear header ( H) and rear header beam
(EEE, 62").
15

Roof and Truss Pre- Assembly
Attach truss bracket ( Z) to end of one truss leg ( Y) with
1" hex bolt ( KK) and locking nut ( LL).
Repeat for second truss leg ( Y).
Attach two truss cross beams ( CC) to two truss legs
(Y) using two hex bolts ( JJ) and two locking nuts ( LL).
Stand truss and check cross beam is level.
Place side adaptor bracket ( BB) at end of left truss leg
(Y). Secure adaptor bracket with one 2" hex bolt ( JJ)
and one locking nut ( LL). Repeat for other truss leg.
Note: DO NOT over tighten side adaptor bracket ( BB) onto
end of truss legs (?). This makes roof assembly difficult.
16

Skylight and Wall Pre- Assembly
Place skylight gasket ( FF) into skylight ( EE). Repeat for
remaining skylights.
Place skylight ( EE) onto right roof panel ( M). Secure from
underside with eight screws ( NN). Screw corners in first.
Make sure rib on plastic parts is seated fully against
gasket on skylight. Repeat for remaining right roof panel.
Place skylight ( EE) onto left roof panel ( L). Secure from
underside with eight screws ( NN). Screw corners in first.
Make sure rib on plastic parts is seated fully against
gasket on skylight. Repeat for remaining left roof panel.
17

Push front floor ( A) and rear floor ( T) panels together and
secure with six screws ( NN).
Note: Refer to pages 11 and 12 for information about
how to secure floors to foundation.
Align tab on bottom right side of left front corner ( B) with
slot on front floor ( A). Lower panel into slot and lock in
place by sliding panel toward outside of floor.

Shed Assembly/Walls ( continued)
Tip left front corner ( B) outward slightly and bend corner
hinge.
19
Before proceeding, make sure
corner is square ( top view) where it
meets the floor and that panel is flush
(side view) with floor.
If not, repeat Steps 16-18
until square and flush.
Tip left front corner ( B) back to vertical position and
align lower tabs on right side with slots in floor.
Note: You will hear a snap when tab is fully engaged.
19

Shed Assembly/Walls ( continued)
7
20
o
Align tabs on bottom of side panel ( N) with slots along
front and rear floors. Lower panel into slots and lock in
place by sliding panel toward front corner.
7
Note: Use a rubber mallet to " push" side
panel ( Ai) into locked position.
Secure side panel with four easy bolts ( RR), working
from floor to roof. DO NOT use torque wrench. Use easy
bolt easy driver ( SS) and hand tighten. Easy bolt head
will be flush when fully seated. DO NOT over tighten
easy bolts.
Note: You may hear a click when easy bolt has been
tightened completely.
20